Sectional Doors Support High-Security Logistics

The B4 Development at Manchester Airport, delivered by McLaren Construction Group, is a key part of the airport’s £1.3 billion Transformation Programme. ASSA ABLOY Entrance Systems was proud to supply Secured by Design sectional doors and integrated loading bay solutions to support this high-performance logistics facility.

ASSA ABLOY Entrance Systems is proud to have contributed to the successful completion of the B4 Development at Manchester Airport, a key milestone in the airport’s wider £1.3 billion Transformation Programme. Delivered by McLaren Construction Group, this major logistics and cargo development required industrial door and docking solutions that meet the highest standards of efficiency, security, and durability expected at one of the UK’s busiest transport hubs.

As part of the project, ASSA ABLOY Entrance Systems supplied and installed 11 Crawford OH1042P Level Access Overhead Sectional Doors. These doors, certified under the Secured by Design (SBD) initiative, provide enhanced security along with excellent thermal insulation. Depending on door width, each opening features a single row of three or four Secure by Design certified rectangular vision panels, integrated within aluminium frames. All doors were finished externally in RAL 9003 white, in line with architectural specifications, and fitted with vertical lift track configurations to maximise internal space.

Each of the loading bays within the B4 Development was equipped with a complete suite of loading bay solutions. This includes OH1042P SBD dock doors, which match the security and vision panel specifications of the level access doors. To support efficient and safe loading operations, DL6010S dock levellers were installed. These heavy-duty units offer a 60kN load capacity and feature a hydraulic swing lip design, with a vertical working range of +570 mm to -350 mm.

Sectional industrial Doors

To ensure a tight weather seal and optimise energy efficiency, each bay was also fitted with ASSA ABLOY DS6060P dock shelters. These units feature self-adjusting roof frames and durable double-layer polyester curtains, designed to accommodate a wide range of vehicle sizes while shielding personnel and goods from the elements. The comprehensive bay solution also includes heavy-duty dock buffers, integrated dock lights and traffic light systems for enhanced safety, and wheel guides to aid vehicle alignment during reversing.

In addition to dock and access equipment, ASSA ABLOY Entrance Systems supplied seven SR2-rated hinged steel personnel doors. Certified to LPS 1175 standards and fully compliant with Secured by Design requirements, these doors offer robust, tamper-resistant access control for secure pedestrian entry.

New Generation of Dock Levellers Launched

Rite-Hite, one of the leading manufacturers of loading bay and health and safety equipment, has launched RiteLoad, its new generation of hydraulic dock levellers featuring new advanced controls, improved design and reinforced construction for enhanced safety.

The durability and stability of the new RiteLoad dock leveller series – achieved through improved telescopic lip guidance and optimised plateau construction – is such that Rite-Hite provides a full 10-year warranty on the steelwork and construction in comparison to the customary five-year warranty across the industry.

The RiteLoad series comprises a number of different models and is available in nominal lengths from 2,000-4,500mm with nominal widths of 2,000-2,250mm, and heights from 600-900mm. Depending on the application, models for load capacities of 60kN and 100kN can be selected. In addition to the classic safety features, such as anti-slip tear plate and yellow/black warning stripes, the dock leveller has an automatic floating position and automatic return function, as well as an electro-hydraulic emergency stop in case of pressure loss in the lifting cylinders and a restart interlock after power failure.

“When developing the new RiteLoad dock levellers, our goal was to deliver unrivalled durability and the highest quality product with fast availability, and we are delighted with the result!” says Thorsten Mauritz, Marketing Manager for Europe at Rite-Hite.

A variety of different controls are available for the new dock levellers – from the simple bridge control to the advanced combi-box, which allows several products at the loading point to be operated centrally via one control, such as the sectional door and vehicle restraint system.

Formwork frames as well as curb angle frames for pre-casted pit frames and special frames for loading houses are available. In addition to the standard colour option of RAL 7016 (grey), many other RAL colours are also available as well as a fully galvanised version (including the frames).

Further dock leveller models based on this platform are planned for future release, including a hinge lip version.

Rite-Hite is a pioneer and specialist in high-performance loading dock technology, industrial door solutions and innovative products for improving work safety. For more than 30 years, we have been committed to providing forward-looking technologies in Europe for greater productivity, safety and energy efficiency in logistics and intralogistics. With more than 3000 employees worldwide and a global network of production facilities and subsidiaries, we are one of the leading companies in our industry.

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