High Bay Light for Larger, Taller Warehouses

Glamox has today launched a powerful new LED high bay light designed to meet the needs of a new breed of mega-warehouses and industrial plants with high ceilings. The average height of a warehouse ceiling in the UK has risen from 12.2 m in 2015 to around 14 m today. Much of the explosion in the size and scale of warehousing is being driven by online retailing. In the UK, online retailers have increased their warehouse footprint from 743,224 m2 in 2015 to around 6.4 million m2 today1. A similar pattern is being repeated across Europe.

Taller ceilings require more powerful lights. Furthermore, today’s warehouses don’t just store goods. Many operate 24/7 and are places where goods are assembled, personalised, packaged, and despatched. This means that energy savings and the quality of light to support people’s safety, well-being, and productivity are business-critical issues.

The Glamox i65 comes in multiple configurations and can deliver 12,000 lumens up to a whopping 70,000 lumens with a choice of light distribution optics. Connected variants with a smart sensor can detect movement up to 20 m below so that the light switches on when people are about and dims down or switches off when they are not. Typically, this can reduce the amount of electricity used for lighting by 30-40%.

Mega-warehouses require lighting that redefines brilliance at elevated heights

“The i65 is a true beast of a light. It’s the Rolls-Royce of warehouse lighting at an exceptional price. A worthy successor to our beloved HI-MAX, which is now 10 years old,” said Martyn Wherry, Commercial Director of Glamox in the UK. “Our new luminaire establishes a new level of performance and quality – absolutely everything has been redesigned and improved.” According to Wherry, “A British Airways cargo hangar and a new tennis hall will be among the first to use the new i65.”

Environmentally friendly

Environmental considerations were high on the i65 design agenda. The LED modules are highly energy efficient, operating at up to 180 lm/w. Its body is made from 45% recycled aluminium, and the entire fixture is designed to support a circular economy. It offers a 100,000-hour life and has a high level of disassembly so that it can be easily upgraded to prolong its life, and parts can be easily replaced or recycled. The i65 is designed to operate in demanding industrial environments in temperatures ranging from -20°C to +50°C. Contrary to most similar products, it offers C4 anti-corrosion paint as standard (see Notes to Editors for full specifications). The new luminaire was designed and built by Glamox in the UK and is now being rolled out across Europe.

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LED Showcases Warehouse Lighting

Ledvance is showcasing a range of lighting solutions to satisfy the unique requirements of production and storage facilities. Visual performance, comfort and ambience are key to such environments, and are impacted by the illumination level, quality of glare and brightness distribution of their lighting installations.

The requirements for a lighting system in a storage environment are diverse and a flexible system that can be easily adapted to changes in working processes is essential. The TruSys Flex Dali system is an ideal lighting control for an entire building that can manage over 1,000 individually addressed luminaires across rooms and floors, operated by simply using a pushbutton or app for smartphones/tablets. Energy-saving LED technology provides continuous operation and homogenous light distribution, with tool-free click into place solutions for an easy installation. Flexible application is possible due to a range of different lumen packages and beam angles.

A typical high-bay warehouse is characterised by high ceilings, narrow aisles and hardly any natural daylight. In addition, the large difference in brightness between indoor and outdoor areas produces a high risk of accidents in entrances and exits. Even from an exceptional ceiling height of nine metres, the Ledvance High Bay Dali LED luminaires provide uniformly good illumination, and the daylight control of the Dali-2 drivers enables additional potential for energy savings.

The luminaires can be combined with Vivares Dali light management, including presence and daylight control, for ultimate efficiency. For harsh industrial environments, the luminaires carry increased shock resistance (IK08), dust-proof design and protection against water jets (IP65).

In a production environment, the demands for a lighting system are varied: from rough manual work to fine assembly activities and visual inspections. The Ledvance Damp Proof Gen 2 Dali meets all these requirements with its high protection against shock, dust and water. It is fitted with easy to open/close stainless-steel fasteners without sharp edges, and holes for anti-vandalism screws. In a recent installation by Ledvance, a production facility measured an increase in illuminance of 20%, coupled with an impressive 68% reduction in energy costs. The luminaires can additionally be combined with Vivares Dali light management for further energy savings.

Loading areas are often particularly busy at night. With large trucks manoeuvring and goods being loaded and unloaded, the area quickly becomes crowded and difficult to keep track of. This makes lighting that provides orientation and safety all the more important. The Ledvance Floodlight performance is ideal for loading zones, as well as for facade illumination and lighting close to buildings. Energy savings of up to 90% can be achieved, compared to lighting with conventional technology, and the floodlight offers illuminance of at least 50 lux on average for busier areas. The floodlight also features strong robustness, including protection against moisture.

For facilities looking to retrofit LED lamps into an existing lighting solution, the Ledvance LED Tube range is an ideal first step. A stand-out product for production and storage environments is the LED Tube T8EM PRO, which has a full-glass portfolio to protect against bending and a shatterproof protection sheet. The product is VDE certified according to IEC62776 and low flicker according to EU 2019/2020 (SVM ≤0,4 / PstLM ≤ 1). The instant-on light operates in combination with sensor technology and the lamp also works at low temperatures.

 

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