Automation To Help Smooth Singles’ Day Peak

Originating at China’s Nanjing University in 1993 as a sort of anti-Valentine’s Day, Singles’ Day is celebrated by unmarried people in China on the 11th November. The occasion falls on that date because 11/11 represents four ones, or four singles, standing together.

Single people mark the occasion by spoiling and treating themselves to gifts and presents, but it wasn’t until Chinese eCommerce giant Alibaba chose the date to offer heavily discounted merchandise on its platform for 24 hours, starting at midnight on the 11th November, 2009, that Singles’ Day became a major commercial event. And although it is not officially recognised as a public holiday in China, it has become the largest online shopping day in the world.

Retailers now use the occasion of Singles’ Day as a platform to generate more sales, and like Black Friday and Cyber Monday, it has become stretched out to last a week or more. This has led to Singles’ Day becoming one of the world’s largest online shopping peaks and is growing in popularity in other countries.

The data around Singles’ Day is staggering. Online transactions in greater China grew 237% during Singles’ Day 2023 sales compared to the same period in October, and were up 9% YoY. Sales volume across all platforms on Singles’ Day 2023 is estimated to have generated $156 billion (€144 billion), making it the biggest global online shopping day ever. The total sales volume of traditional eCommerce platforms was cn¥923.5 billion (€120 billion). Livestreaming eCommerce platforms had a total sales volume of cn¥215.5 billion (€28 billion).

Of course, this enormous spike in volumes puts retailers’ supply chains and distribution networks under extreme pressure. Scenes of chaos at parcel hubs and fulfilment centres have become commonplace. As recently as five years ago, when retailers were still trying to figure out how to match the supply with the demand, some retailers pushed out their promised delivery timeslot from two days to over two weeks! There are famous images of heaps of parcels piled high on pavements, with angry shoppers literally climbing up them to retrieve their order.

To counteract such scenes, warehouses boosted their permanent staff by recruiting hordes of temporary workers for anything from a couple of weeks to a couple of months, all of whom needed expensive and time-consuming vetting, onboarding and training. Many rented extra storage capacity and hired additional trucks and delivery drivers as goods leaving the warehouses came in wave after wave. So, while the retailers may draw in considerable additional revenue during the Singles’ Day peak, it becomes diminished when the cost of expanding and then shrinking the fulfilment operation is taken into account.

However, smart eCommerce retailers are now turning to automated storage and tote handling systems in their distribution centres to ensure they can maintain service levels even during such volume peaks. For example, a system such as the 3D vertical sorter from Libiao Robotics enables retailers to handle exceptional volumes of items even at peak times.

Libiao’s 3D vertical sorter is a highly flexible solution – its capacity can be easily and quickly increased or decreased simply by adding or taking away robots. Also, at particularly busy times such as the period around Singles’ Day, additional sorting chutes can be added to cope with very high traffic sorting demands. The system has the additional benefit of being able to help couriers by sorting items according to their destination.

If set up as a single-layer system, it can handle up to 3,000 items per hour. A two-tier version doubles that hourly capacity, making it one of the best sorting solutions on the market for businesses who have previously struggled to process increased seasonal volumes. Requiring no infrastructural modifications or special floor surface conditions, the fully customisable T-Sort system is designed so that a single robot failure will not affect the rest of the operation, a must-have when a facility is already running at full capacity.

“In recent years, we have played our part in making sure scenes such as those mountains of parcels by the roadside are a thing of the past,” says Ronan Shen, Libiao Robotics’ Global Head of Business. “For example, our customer Skechers, after adopting Libiao’s robotics systems, have reduced dramatically their need for temporary staff during the Singles’ Day and Chinese New Year peaks. Rather than hiring additional people, they simply increase the number of robots for the peak season and can then promise their customers with confidence that all orders will come out on time.

“After the peak, we will come and take away the additional bots, ensuring the retailer is not paying year-round for redundant assets. Previously, they would also have needed to expand their available storage space to allow for the waves of orders being dispatched, but now with Libiao’s T-Sort and AirRob systems, that flow has become regulated within the existing footprint of the storage facility.”

Instead of large groups of warehouse workers scrambling to help the retailer meet the additional demand at peak times, Skechers’ Taicang Distribution Centre is a scene of relative calm at peak times, with only a couple of Libiao service technicians required to check that all is running smoothly.

“In summary, retailers are coming to us to provide a solution that will help them keep the promises they are making to their customers,” says Ronan Shen. “Libiao’s sorting solutions are flexible, modular and scalable, and designed to be rapidly and easily deployed in one to eight weeks, depending on the scale of the operation. Highly stable and offering picking accuracy greater than 99.99%, the system will increase throughput two- or three-fold versus manual picking, and deliver a very competitive return on investment.”

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Libiao Robotics and CJ Logistics Sign Robotics Partnership

On June 3 2024, Libiao Robotics and CJ Logistics signed a strategic robotics partnership agreement, to establish long-term co-operation between the companies. The signing ceremony was attended by Libiao Robotics’ CEO Xia Huiling, Director of CJ Logistics’ TES Logistics Technology Research Institute Kim Kyung-hoon, and respective teams from both sides.

Since 2022, Libiao Robotics’ sorting solutions have been successfully implemented across various CJ Logistics centers, achieving highly efficient and reliable operations. These collaborations have built mutual trust and consensus, laying the foundation for the strategic partnership. Under the agreement, Libiao Robotics will provide solutions to support CJ Logistics in developing and integrating relevant technologies, exploring new possibilities in the global market.

As a key player in the industry, CJ Logistics places great importance on discovering and experimenting with various new technologies. During this process, the unique capabilities of Libiao Robotics were identified. For instance, as Libiao Robotics’ deployment cycle represents an entirely different concept, its sorting solutions can be rapidly deployed within two weeks, compared to traditional solutions which can take several months to half a year.

Additionally, the fully modular solution allows the sorting system to be quickly relocated and expanded, enhancing capacity based on the existing sorting system. This feature is relatively distinct in the industry.

Meeting Modern Logistics Demands

In previous projects, Libiao Robotics’ solutions perfectly met the modern logistics demands for managing and sorting a large number of SKUs. The sorting robots have significantly increased efficiency compared to traditional methods. Additionally, their flexibility and scalability allow users to adjust the system based on seasonal demands, ensuring high sorting efficiency while effectively controlling energy consumption.

As the innovator of robotic sorting systems, Libiao Robotics has deployed nearly 50,000 robots worldwide, across six continents. Building on its mature sorting solutions, Libiao Robotics continues to innovate and develop new technologies applicable to other logistics processes.

CJ’s decision to enter a strategic partnership with Libiao Robotics will leverage both parties’ strengths, continuously driving technological innovation in logistics automation. New collaborative projects are expected to commence shortly. The signing of this partnership marks a further expansion of Libiao Robotics’ global strategic presence. Through comprehensive collaboration in technology and operations, the company aims to provide superior products and services to customers worldwide.

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Consolidate Inventory to Accumulate

Pooling inventory to serve both fashion retail stores and ecommerce channels can create an engine for growth, with increased sales and higher margins. Darcy de Thierry, Managing Director of Ferag UK explains how.

Fashion brands face an ongoing battle to protect margin. Constantly under pressure to provide value to the customer – regardless of rising labour costs, the channel, or consumer expectations on free returns – retail businesses are having to think hard about their cost-to-serve. That is, if they wish to grow and remain profitable. So, how can multi-channel retailers offer value, along with product and service consistency, across all their channels, while keeping costs to a minimum? Is there an intelligent way of, not only protecting margins, but growing them?

Automation offers obvious advantages in terms of streamlining fulfilment processes, providing capacity to facilitate growth and cope with peak demand. It also helps to reduce reliance on increasingly costly and difficult to find labour resources. But all too often the scale isn’t there to justify the investment. Perhaps, operations are too fragmented, carried out across a number of sites.

Scaling for automation

However, for a great many fashion retailers the answer could be relatively simple: create the necessary scale for automation by consolidating inventory into one omni-channel facility that serves both high street stores and ecommerce channels. Pooling stock in this way not only offers the scale and throughput needed for automation, but it also holds the potential to create huge flexibility, where fashion goods flow quickly and smoothly to satisfy demand, whether that be on the high street, click n’ collect, or ecommerce. With this agility, there are no longer complications around moving stock between locations or being out of stock in one channel only to find excess stock in another.

What’s more, a single automated omni-channel facility could, with the right technology, handle returns too. Processing items swiftly and making them immediately available for sale again – via whichever channel is best suited – has the potential to increase sales and may reduce the need for markdowns. Much depends upon acting quickly, before a product loses its fashion moment!

Overcoming technology barriers

A major barrier for many businesses considering an omni-channel approach is the thought of how to bring together disparate technologies and systems to cope with the diverse needs of assembling replenishment for high street stores and on the other hand, picking single or few items for a large number of ecommerce orders. What could be needed – sorters, multi-shuttle and mini-load systems, hanging garment solutions, specialist technologies for returns processing? How do you bring flat-pack / boxed items (such as shoes or accessories) together with soft clothing – will that require a separate sorter? Will all these systems integrate to create a cohesive and flexible solution capable of serving high street stores and ecommerce channels? And, how much space will all this take up?

These concerns can be put aside. There is a form of warehouse automation technology that offers all the capabilities necessary to orchestrate and fulfil orders for high street stores and ecommerce, all in a single seamless operation – offering automated movement, sorting and buffering of hanging goods and boxed items in one system. Overhead pouch sortation systems, such as Ferag’s advanced Skyfall solution, are capable of sorting and processing many thousands of orders an hour, with each pouch able to carry both hanging garments and flat items, such as shoes and flat pack goods, enabling fast order fulfilment from a single pool of inventory.

Store friendly sequencing

Critically, the same high-speed pouch sorter system used for fulfilling ecommerce orders can also be deployed to create store friendly sequenced consignments for high-street shops – pulling from the same, pooled inventory. The benefit of sequencing product for a particular store’s layout is that the shop assistant assigned to replenishing shelves and rails is able to perform the task quickly and efficiently, freeing them to spend more time with customers – potentially, to secure more sales.

An obvious advantage of a high-speed pouch solution, like Ferag’s Skyfall, is that it uses available overhead space – the third dimension of the building – keeping floor areas free for pedestrians and other processes. What’s more, pouch systems are a highly cost-effective alternative to other forms of goods-to-person automation, like multi-shuttle and mini-load solutions, that can cost up to 30% more. Then there is the core benefit that the Skyfall overhead pouch system undertakes high-speed sorting, conveying and buffering processes too, which with Ferag’s modular conveyor technology allows for tremendous flexibility and scalability. And as the pouch has the ability to carry flat items, such as shoes, and flat pack goods along with hanging items, there is no need to have a separate cross-belt sorter for flat items, with all the issues associated with bringing flat and hanging items together.

Buffering between processes

The ability to buffer between processes with different throughput rates – for example, ecommerce, retail store, returns handling – is powerful. It means that, for example, the elements for a store-friendly sequenced consignment can be gathered together at the same time as individual ecommerce orders are being processed. It means that ecommerce orders for a particular despatch slot/vehicle can be consolidated in advance, with only final additions to be made as the cut-off time approaches – which in turn means that cut-off can be postponed, offering the consumer a faster service and increases the potential for sales.

Importantly, picking efficiency is enhanced using a single pouch system that serves both the high street and ecommerce channels. High pick ‘hit’ rates can be achieved when blending ecommerce with retail, as instead of picking just one or two items per pouch when inducting for an ecommerce order, several more items can be picked at the same time, into the same pouch, to satisfy high street demand as well. The result is fewer pouches in circulation, more efficient picking and faster throughput.

Fulfilling potential of AI

But, perhaps, one of the greatest benefits of creating such a highly responsive, agile fulfilment capability is only now, just about to be fully realised. Artificial Intelligence (AI) will soon be capable of understanding and predicting sales patterns, both in a geographical sense, which will allow more precise allocation of stock and ranges to particular stores, and factors that may influence ecommerce customers, such as social media trends. Having a fulfilment system that has the capability to respond appropriately and quickly to AI predictions, across channels, will allow product to be optimally deployed to maximise sales and margins. Seeing this future and the need for highly responsive, ‘intelligent’ intralogistics systems, Ferag recently acquired the Australian warehouse automation software developer, dereOida.

A number of leading fashion brands are taking advantage of pouch sorter technology to increase capacity and boost performance of their fulfilment operations. Ferag has recently installed a flexible high-speed Skyfall system at a new distribution centre for children’s fashion company, Mayoral Group, in Malaga, Spain. The extensive overhead pouch solution is one of the largest to date, with a mix of hanging pouches and garment hangers totalling more than 58,000 Skyfall hangers, and a throughput of up to 12,000 units per hour. The system sorts and sequences thousands of carriers and hangers with a random mix of pockets and garments, processing orders in batches and actively sorting them in a dynamic buffering solution that offers the flexibility to fulfil both store replenishment and online orders. The same system efficiently handles returns.

Consolidating inventory in a single, highly automated omni-channel facility can drive greater efficiencies, improve productivity, and boost responsiveness – creating an engine for growth that has more opportunities for sales with higher margins.

Advanced Packing and Sorting System

Conveyor Systems Ltd (CSL) helped a leading E-Commerce customer to upgrade its packing and sortation system to meet increasing levels of consumer demand. CSL designed and installed a start-of-the-art, multi-stage, high speed crossbelt system which assisted the company in sorting and packing over 180,000 orders a day.

The customer is a top E-Commerce retailer in the North West of England that processes online orders at a staggering rate of 7500 items per hour. The project involved handling a very diverse range of products such as cartons, cardboard envelopes, polybags and jiffy bags. All of these items were to be processed by 120 operators on a 24-hour shift basis so all upgrades had to be completed without fault and with minimal downtime.

Previously, the client faced challenges due to the extensive use of manual labour for packing and sorting items for shipment. This approach often resulted in delays to dispatching items or, even worse, occasional damage to products. After consulting with multiple solutions providers, the customer selected CSL as its preferred supplier.

CSL understood that a state-of-the-art packing and sorting system needed to effectively utilise floorspace whilst ensuring the speedy, secure delivery of products along this packing line. Additionally, the customer needed to be able to track and monitor the position of goods along the sortation line to make sure that all packages were delivered to the correct final destination.

To meet this challenge CSL worked with its customer to design a sortation system that featured eight product packing lanes, each outfitted with 15 packing benches. Packed products from each of these lanes were then transferred onto the main transit line using multi-speed metering belts and mitre belt merges.

The main transit line weaved its way through the building, taking a 90-degree turn before ascending to a height in excess of 2500mm. This arrangement allowed for operator movement beneath the system, maximising the efficiency of the flow of people and products.

Upon reaching the higher level, each product underwent scanning through a SICK scanner array. The relevant information was relayed to and from a cloud-based server, providing CSL with a precise destination lane for each item. The packages were subsequently indexed via a multi-stage belt system onto a high-speed vertical cross belt sorter. This sorter housed 44 destination chutes, including a run-out chute for barcode misreads and orders requiring special attention.

Using the sorter’s control system, the customer could assign a specific sort location to a dedicated chute. Each chute was fitted with an indicator beacon, which notified the operator about the chute’s status. If a chute reached 75% or even 100% capacity, the system could automatically redirect packages to a previously selected destination.

Other upgrades included adding two desktop PCs with Scada operator interfaces which allowed for remote, real-time system operation and the installation of two bespoke access platforms to maintain operator access to the main fire exits.

Mike Graham, Managing Director of CSL, explained: “We are overjoyed with the results we were able to achieve for our valued E-Commerce customer. The installation, testing, and commissioning of the entire system showed CSL’s commitment to operational efficiency and customer satisfaction as we were able to complete the project within a 19-week period and worked with our customer to ensure a seamless changeover to the new packaging and sorting system.”

Automation Solutions for Swedish Sorting Centre

Fives, a partner for transforming supply chain facilities, was recently selected by Posten Bring to supply a new sorting system. This major logistics player in the Nordics chose Fives’ solution to automate their new sorting centre in Jönköping, Bring’s largest hub in Sweden and twice the size of the existing terminal.

Hanna Jonasson, Director of Operations for Bring, explains the background to this investment: “Over the past three years, our Swedish parcel volumes have grown by 169 percent, and strong indications suggest that our growth has only just begun. Jönköping is the backbone of our logistics chain, and it is of utmost importance that the parcel flow functions well. Therefore, we have made the decision to invest in automation from Fives – a solution that will be tailored to our specific needs”.

This project is part of Bring’s recent significant investments in their terminals and vehicle fleet to expand their market share and limit their carbon footprint.

The new sorting solution will increase capacity by 300 percent compared to the current system. It is based on two of Fives’ main proprietary technologies: the singulator and the cross-belt sorter, which guarantee a high level of automation and efficiency.

Fives’ singulator optimizes the item flow by transforming the 3D bulk flow of packages and flyers into a 1D stream of objects with regular spacing. The technology automatically feeds one induction line connected to the sorter.

Fives’ GENI-Belt sorter is equipped with 8 GENI-Feed induction lines, cameras, volume detection and more than 220 chutes used for local, domestic and international destinations.

The unparalleled accuracy and availability of the technology, combined with a compact layout, ensure high-performance with minimum operational costs. The solution designed by Fives’ process experts relies upon configuration redundancy to optimize the delivery capacity of the hub. Posten Bring plan to use the new sorting system by mid-2025.

“Our new system will ensure our ability to sustain growth. In order to continue scaling our volumes, we must not only operate at a faster pace but also employ smarter solutions”, Jonasson adds.

The new partnership with Posten Bring reinforces and cements Fives’ position in the Nordics.

With 1,800 employees in Europe, Asia and North America, Fives’ Smart Automation Solutions Division provides high-end automation solutions with a broad portfolio of proprietary technologies and software for the retail and FMCG (Fast Moving Consumer Goods), postal and courier, e-commerce, manufacturing industries and airport markets.

Return to Profit via Sortation

With consumer spending under pressure and online return rates of between 20 – 30%, fashion retailers are facing a hit to margin that could ultimately undermine profitability. Darcy de Thierry, Managing Director of Ferag UK, sets out how to protect margin and maximise re-sales using innovative returns processing.

As UK interest rates rise to levels not seen for 15 years, consumer discretionary spending is being squeezed, and for fashion retailers that means keener pricing will become a competitive necessity. According to a recent forecast published by VoucherCodes, ‘2023 Spending and Saving Report’, 50% of UK consumers are planning to cut back their spending on clothing over 2023.

But that’s not the worst of it.

Omni-channel businesses face an even greater challenge. The combined effect of reduced sales margins and persistently high returns rates, commonly between 20-30% in the online fashion sector, could see profits at some fashion brands significantly impacted. Adding to this, new data from returns specialists, ReBound, suggest that UK retail returns in 2022 were 26% higher than 2021, despite online retail purchases falling by 11.5%.

Clearly, fashion retailers need to act quickly to address the corrosive effects of mounting returns on overall profitability.

The dilemma facing businesses is whether to charge the customer for returns or continue with the widely accepted practice of a free returns policy. Some large brands have started charging returns fees, but consumers have become accustomed to slick returns processing, with fast repayment, at no extra cost. In fact, research from Appinio finds that 71% of UK consumers would avoid shopping online if they were required to pay to return items.

Given that returns are an inevitable consequence of online fashion retail, businesses need to look to their returns processes for savings, and importantly, find new ways of increasing the resale rate of returned items. Speed and efficiency in processing returns can take out cost and pay big dividends in capturing more sales when a fashion item is on-trend.

A return is very often a fast mover and is highly likely to be sold within three days, so why put it back into deep storage? Dynamic buffers could provide the agility needed to turn returns around faster.

Overhead pouch sortation systems offer a flexible and highly scalable, conveying, sorting and dynamic buffering solution appropriate for both fulfilling ecommerce orders, assembling store friendly sequenced replenishment and, importantly, buffering fast-moving returned items ready for a quick call-off for resale.

One pouch system is capable of sorting and processing many thousands of orders an hour, with each pouch able to carry both hanging garments and flat items, such as shoes and flat pack goods, enabling fast order fulfilment from a single pool of inventory that serves both retail stores and online orders. Efficiencies in accessing available stock, greater flexibility in allocating stock to maximise sales and faster processing times for preparing orders, are just some of the key advantages.

Critically, pouch technology lends itself to efficient returns processing. Overhead dynamic buffers can offer a cutting-edge solution to removing the time, cost and effort of placing returned items back into stock. Manually sorting and placing items back into deep storage is a very time consuming and costly process, which in large organisations can involve thousands of items across numerous skus. But all that effort and extra handling costs can be avoided. And at the same time, the business can be more responsive, with increased availability and faster fulfilment of re-sale items.

For high-demand fashion products, keeping returned items in a buffer close to the packing area enables a quick and efficient re-despatch of the item. In fact, some clever retailers anticipate and predict levels of returns, allowing them to re-sell items even before they are returned to the warehouse. Such techniques help boost sales in a tight, finite window of opportunity.

Large dynamic buffers may be used for holding ‘predictive picking’ items too, so instead of picking one item for one order, several items can be picked and held against known or predicted sales. Using buffers in this way helps improve pick rates and smooths the flow of orders, creating greater efficiency across the fulfilment cycle – particularly useful at peak.

The same technology can help push back cut-off, giving ecommerce brands an extra edge. The speed and reliability of Skyfall, Ferag’s ultra-fast automated pouch sorter solution, enables retailers to gain greater operational efficiencies by accumulating orders in advance of a final pick-wave at 10pm. With processing speeds of up to 25,000 units per hour orders can be picked, sorted, packed and dispatched within the shortest time window, giving a retailer the keen competitive edge of a late cut-off with an early next day delivery.

An obvious advantage of a high-speed pouch solution, such as Ferag’s Skyfall, is that it uses available overhead space – the third dimension of the building – keeping floor areas free for pedestrians and other processes. What’s more, pouch systems are a highly cost-effective alternative to other forms of goods-to-person automation, like multi-shuttle and mini-load solutions, that can cost up to 30% more.

Then there is the core benefit that the Skyfall overhead pouch system undertakes high-speed sorting, conveying and buffering processes too, which with Ferag’s modular conveyor technology allows for tremendous flexibility and scalability. And as the pouch has the ability to carry flat items, such as shoes, and flat pack goods along with hanging items, there is no need to have a separate cross-belt sorter for flat items, with all the issues associated with bringing flat and hanging items together.

A number of leading fashion brands are taking advantage of pouch sorter technology to increase capacity and boost performance of their fulfilment operations. Ferag has recently installed a flexible high-speed Skyfall system at a new distribution centre for children’s fashion company, Mayoral Group, in Malaga, Spain. The extensive overhead pouch solution is one of the largest to date, with a mix of hanging pouches and garment hangers totalling more than 58,000 Skyfall hangers, and a throughput of up to 12,000 units per hour. The system features fully automatic unloading of pouches, including flat goods.

Fashion businesses looking to protect their bottom line should consider the full range of options that overhead pouch technology can deliver. Returns processing is just one important aspect of this highly flexible, multi-functional technology.

Fortna Automates Swedish eCommerce Parcel Hub

FORTNA, a leading automation and software company for the full logistics value chain, has partnered with Budbee, a Sweden-based tech company, to develop a parcel hub with enhanced and seamless delivery experience for their customers. The automated parcel system includes a new sorting solution that improves speed and accuracy for their new terminal in Jönköping, Sweden.

At the end of 2022, Budbee joined forces with Instabox under a new parent company, Instabee, with the aim of continuing the transformation of eCommerce deliveries while challenging traditional players in Europe. The terminal in Jönköping will deliver parcels to customers from both Budbee and Instabox.

The new automated hub is based on a shoe sorter system with loop functionality designed to transport products, such as cardboard boxes and bagged items. The solution is designed to achieve a throughput of hundreds of thousands of parcels daily, with multiple outfeeds for Budbee and Instabox destinations. This future-proof solution can expand the system and reach higher throughput as demand increases.

“As a true partner, we use our capabilities and industry experience to make our customers competitive and relevant to their clients,” said Jonathan Kruisselbrink, Director of Sales at FORTNA. “The facility will contribute to an overall operational improvement of the customer’s parcel environment. We are very pleased to support Budbee in its mission.”

The new sorting solution is up and running to serve as many customers as efficiently and quickly as possible. “We are happy to be working with FORTNA and the operational advantages it will give us. This will help us to serve Budbee and Instabox customers even more efficiently,” said Fredrik Nyström, Nordic General Manager of Instabee.

FORTNA partners with the world’s leading brands to transform omnichannel and parcel distribution operations. Known world-wide for enabling companies to keep pace with digital disruption and growth objectives, we design and deliver solutions, powered by intelligent software, to optimize fast, accurate and cost-effective order fulfilment and last mile delivery. Our people, innovative approach and proprietary algorithms and tools ensure optimal operations design and material and information flow. We deliver exceptional value every day to our customers with comprehensive services and products including network strategy, distribution centre operational design and implementation, material handling automated equipment, robotics and a comprehensive suite of lifecycle services.

Beumer Group Opens New UK Office

BEUMER Group, a leading global supplier of intralogistics and materials handling systems and solutions, opened a new UK head office in Ashby de la Zouch, Leicestershire, today.

The ribbon cutting event that will officially open the new office in Ivanhoe Business Park, will be attended by the mayor of Ashby, councillor John Deakin.

BEUMER Group has had an office near Heathrow Airport for a number of years and is opening the new facility to cement its relationship with the UK and act as a hub from which the company’s skilled sales, engineering and project experts can advise on, manage and maintain its material handling and airport baggage handling systems. The Heathrow premises will remain active as a satellite office.

BEUMER Group has served the UK with clever material handling solutions since the early 1980s. Its most recent projects have been the design and installation of the parcel processing technology for Royal Mail’s two new fully automated parcel super hubs in Daventry and Warrington, a sortation system for the new Evri eco-friendly hub in Barnsley, and the new baggage handling system for London Stansted Airport. Previously the company has supplied automated handling systems to a range of UK organisations including DHL, DPD, British Forces Postal Services, ASOS, New Look and Sainsbury’s, and upgraded the baggage handling system between London Heathrow’s T1 and T2 to smoothly process departure and transfer baggage for passengers in the Queen’s Terminal.

David McGarry, CEO, BEUMER Group UK, commented: “The opening of the new UK head office reinforces our strong partnership and commitment to our customers in the UK and Ireland, this will enable us to provide an even more seamless service to support them in their continued growth investing in local expertise in the long term.”

BEUMER Group is an international leader in the manufacture of intralogistics systems and solutions for conveying, loading, palletizing, packaging, sortation, and distribution. With 5,100 employees worldwide, BEUMER Group has annual sales of about EUR 1.1 billion. BEUMER Group and its group companies and sales agencies provide their customers with high-quality system solutions and an extensive customer support network around the globe and across a wide range of industries, including bulk materials and piece goods, food/non-food, construction, mail order, post, and airport baggage handling.

Watch Now: Webinar with Fives and SNATT Logistica

Logistics Business has a new Webinar to play on-demand for free, moderated by Editor Peter MacLeod. Peter talks to Fabio Sacchi, New Application Director of Fives Intralogistics SpA and Fabrizio Oleari, CEO of Italian third party logistics company SNATT Logistica SpA. Click here to watch now.

In the 34 minute Webinar sortation technology for fashionwear distribution centres is discussed, specifically the new GENI-Ant system.

Here is the transcript:

1. Q to Sacchi: Why did Fives decide to invest in AMR technology for sorting / what is GENI-Ant?

To meet the needs of all companies faced with increasing logistics complexity and labor shortages, Fives has introduced a new smart sorter based on AMR technology: the GENI-Ant sorter.
It is a mobile sorter able to transport 2 items on board each vehicle and deliver the parcels to the destinations within the working area. It is the tallest in the market able to sort dynamically at high speed : the robot can be up to 1.300 mm high and run at 2,5 m/s

2. Q to Oleari: SNATT have been investing in automation already for many years, implementing cross belt equipment in their warehouses. Why did you decide to implement the GENI-Ant? What challenges were you facing?

We had two major requirements: We needed a sorting system that provides flexibility and scalability to any future change in terms of volume of parcels sorted, or number of sorting destinations
Moreover, we needed a sorter equipment ensuring that no parcel is damaged during the operations, including the most delicate ones. We need a system able to handle the parcels with extreme care.

3. Q to Oleari: Please can you tell us a little bit more about your business – the size of the warehouse operations where Fives technology is installed, the size and volume of the products being stored and dispatched, and how the GENI-Ant is being deployed within the operation?

SNATT Logistica is a 3PL company in the fashion industry, specializing in the distribution of its customers’ clothing, footwear and accessories lines. The company provides logistic services and each of its warehouses is dedicated exclusively to the logistics activities of a customer, for distribution of the articles of one brand only, in Italy and abroad. We help our customer’s business, because thanks to our outsourcing service, we help save time and money: the customer has lower fixed costs and can focus on the resources on product development, marketing, and sales growth. We take care of the handling of articles like footwear packed in standard shoe boxes as well as flat garments in plastic bags and various accessories. The GENI-Ant sorter can handle these kinds of fragile packages in a gentle way with no damages at all. As you know in the fashion world, the external packaging is very important for the brand image, almost as much as the content itself. Moreover, Fives sorting technology ensures the flexibility we need in order to react quickly to changes in volumes. Fluctuations in sales result in variations of the material flows to manage inside the warehouse. The implementation of the GENI-Ant ‘s robotic solution has allowed us to process orders faster and increase picking volumes a lot, compared with manual processing.

4. Q to Sacchi: Compared with other traditional sorting technologies, what are added benefits for the customer that chooses a GENI-Ant sorter?

Answer: scalability and footprint
Scalability: GENI-Ant is a system that can be tailored to the required capacity: only by adding robots, it can easily adapt to future volume peaks or structural expansions.
Footprint: the GENI-Ant solution can be installed in very small areas even in general utility buildings. It can be easily reconfigured and relocated from one to another building, if needed

5. Q to Sacchi – What sort of operations are the deployed GENI-Ant robots helping to optimise?

It can be deployed to optimize the sorting operations in various processing, for instance in the last mile delivery or in the 3PL application like at SNATT facilities. The ability to manage multiple types of parcels, even non-standard ones and the compact design make it suitable for installation in urban depots or small warehouses, where the available space is limited or there are
The flexibility and the ability to adapt according to changing requirements as well as to fluctuations in material flows make it the best solution for future-proof systems where the sorting capacity can increase either very quickly for example during seasonal peaks or over the years according to sales evolution. It is actually very simple to increase the sorting capacity of the GENI-Ant: it is enough to install additional destinations or adjust the number of robots, and this is done in a matter of weeks. In this way, there is no need of oversizing the system in view of future expansions, GENI-Ant sorter can grow and adapt easily to changes.

6. Q to Sacchi: how long does it take for the production and installation of a GENI-Ant sorting system?

It takes 7 months for the production and only 2 months for delivery and installation The installation does not disturb the existing on-going warehouse operations at customer’s site.

7. Q to Sacchi: What are the performances achievable with GENI-Ant?

Answer: 6.000 pph with item size from 150×150 mm to 1200×700 mm

8. Q to Sacchi: is it possible to customize a solution according to various and each time different customer requirements?

Answer: yes, we can customize the size and the design of the belts on top of the vehicle/robot to automate the handling and sorting of both conveyable and non-conveyable items
Moreover the layout of the system can be adapted to fit into the sorting are at customer’s facilities and even re-configurated in a second time, if needed

9. Q to Sacchi: how do you see the future of GENI-Ant?
Answer: GENI-Ant will be used more and more for order fulfilment in retail, e-commerce, distribution due to its features mentioned before. While in parcels and postal the requirement is to automate handling and sorting of small and big items that are non-conveyable using traditional equipment and in general more difficult to handle than standard conveyable parcels, thus require still manual handling or re-working.

10. Q to Oleari: Would you recommend GENI-Ant?

I would recommend GENI-Ant because it’s the new cutting-edge technology available in the market for sorting. Nowadays, since the purchasing habits and consumer needs have changed dramatically and the logistics have become extremely complex, GENI-Ant™ is the right solution to respond to investments that require flexibility and scalability in a small footprint.

Saving Energy with Eco Drive Systems

The share of total energy consumption of all industries for electric drive systems is 70 per cent, according to expert estimates. This is not only a significant cost factor – there is also a large optimisation and savings potential hidden here. The NORD ECO service helps companies to reveal this potential and to find the most efficient drive solution for their application.

“The first step is the comprehensive collection of measurement values”, Jörg Niermann, Head of Marketing at NORD, explains. For this purpose, the so-called NORD ECO BOX, a mobile inverter cabinet, is connected between the motor and the power supply. The NORD ECO BOX consists of an energy measuring device with data logger function, current transformer and cable connections.

Over a period of about two weeks, the box records data in real time about permanent loads, load peaks and irregular conditions. Once the survey is completed, the results are uploaded to software developed by NORD that automatically evaluates the data.

Identifying over-dimensioning and optimising systems

NORD offers the ECO service for systems with both its own and third-party components. “The measurements over time make it possible to create a load cycle for the system. This shows whether a system’s dimensioning corresponds to the requirements of the respective application, Niermann explains. “We often see drive systems that are oversized for the corresponding application.” If a system is driven with the drive recommended by NORD, the company offers to carry out a remeasurement. As part of a TCO analysis (Total Cost of Ownership), the most cost- and energy-efficient solution can then be determined.

Variant reduction for more efficiency

For large systems with several drives, such as in intralogistics, the analysis with the NORD ECO service can significantly reduce the number of different drive systems. This helps to minimise administrative costs and streamlines production, logistics, storage and service processes. NORD offers high-efficiency motors with constant torque over a large speed range, which are ideally suitable for variant reduction.

With over 4,800 employees today, NORD DRIVESYSTEMS has developed, produced and sold drive technology since 1965, and is one of the leading global full-service providers in the industry. In addition to standard drives, NORD delivers application-specific concepts and solutions for special requirements such as energy-saving drives or explosion-protected systems. In the 2021 financial year, annual sales amounted to 870 million Euros. NORD has 48 subsidiaries in 36 countries and further sales partners in more than 50 countries. They provide technical support, local stocks, assembly centres and customer service. NORD develops and produces a wide range of drive solutions for more than 100 industries, gear units for torques from 10 Nm up to over 282 kNm, supplies electric motors in the power range of 0.12 kW to 1,000 kW, and supplies the required power electronics with frequency inverters of up to 160 kW. Inverter solutions are available for conventional control cabinet installations as well as for decentralised, fully integrated drive units.

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