Logistics Systems Centre of Competence

Logistics Systems

The explosive growth of e-commerce has fundamentally transformed logistics operations, creating unprecedented complexity in parcel handling, order fulfilment, and reverse logistics across the supply chain. Beumer Group’s Logistic Systems division serves Courier, Express and Parcel (CEP) operators as well as retail, e-commerce, and fashion companies navigating this evolving landscape.

CEP operations face challenges including high-speed processing requirements, mixed parcel sizes, automated sorting accuracy, and peak capacity management across inbound parcel streams, singulation, conveying, sortation, and outbound logistics. Meanwhile, warehouse and distribution operations must handle omnichannel order fulfilment, the complexity of reverse logistics, inventory buffering, and the consolidation and sequencing of orders across goods receiving, returns handling, conveying, sortation, packing, and shipping.

Integrated technology solutions

Beumer Group addresses these complex logistics challenges through integrated mechanical and software solutions that work seamlessly together. For parcel, e-commerce and retail logistics requiring high-speed, high-volume operations, the Beumer line of business Logistics Systems provides loop sorters including the BG Sorter CB cross-belt and BG Sorter ET tilt-tray systems, automated parcel singulators, and comprehensive conveyor systems. The modular BG Line Sorters offer space-efficient solutions for mid-volume parcel and material handling tasks and diverse product mixes, whilst the BG Pouch System serves as a multipurpose platform for buffering, sorting and sequencing, allowing for outbound shipments and reverse logistics with zero-touch.

Cutting-edge software platforms complement this equipment. The CEP Software Suite, for example, enables end-to-end process control to optimise operations incorporating the latest technologies like artificial intelligence, machine learning, neural networks, heat maps, and 3D visualisations. The Warehouse Control System allows users to maximise the potential of their automated material handling systems through a growing range of data-driven services. Drawing on extensive experience with data from live operations, Beumer Group extends analytics to the predictive and prescriptive levels.

Advanced engineering and support

The approach to overall system design is based on data and experience, incorporating comprehensive process analysis, simulation and emulation to ensure optimal performance before implementation. Built-in cybersecurity follows industry standards (ISO 27001, IEC 62443) with security considerations integrated from the earliest design stages to protect both operational systems and customer data.

Customer Support

Maintaining continuous system availability while optimising performance across increasingly complex material handling environments is a challenge for today’s intralogistics sector. Operations managers have to strike a balance between operational efficiency, intelligent maintenance, and the rapid resolution of issues. These challenges apply across diverse environments, from airport baggage systems processing millions of items annually to mining companies handling bulk materials in extreme conditions.

Transitioning from reactive to predictive and prescriptive maintenance strategies requires real-time system monitoring, data-driven decision-making and instant access to expert support, all of which are essential for minimising costly downtime and protecting business continuity.

A well-rounded ecosystem

Beumer Group addresses these critical challenges through three integrated support segments that work seamlessly together to ensure optimal system functionality throughout the equipment’s lifecycle.
On-site Support provides flexible programmes designed with specific business requirements in mind. Whether customers need troubleshooting, scheduled inspections and maintenance, expert advisory services, or a dedicated team permanently on site, Beumer Group’s professionals deliver the expertise required to ensure operational success. This encompasses Operations & Maintenance services, skilled Field Service technicians for repairs and preventive maintenance worldwide, seamless Installation & Commissioning, and rapid Emergency Support that minimises downtime to protect revenue, productivity, and brand reputation.

Diagnostic Support delivers digital solutions through Ensure, Prevent, Improve services designed to meet customers’ requirements – ensuring continuous machine operation, preventing unexpected downtime, and improving performance through data-driven insights. These include advanced Data Analytics creating 360-degree operational overviews, a 24/7, 365 Hotline providing immediate access to specially trained engineers with electrical, mechanical and software expertise, Remote Monitoring through a global monitoring centre that continuously observes systems in real-time, and Cybersecurity services covering areas like vulnerability monitoring, patch and firmware management.

Lifecycle Support ensures optimal operation and longevity from cradle to grave. Critical knowledge is transferred through customer-specific Training & Advice programmes. Parts Solutions provides best-in-class supply chains, offering strategic spare part storage, emergency handling, consignment stock and obsolescence management. Performance Upgrades enhance equipment with the latest technologies, while Software Solutions deliver significant value through intelligent software and smart solutions like video coding, 3D visualisation and business intelligence tools that optimise efficiency and availability.
As a trusted “Partner of Choice” across all industries, Beumer Group never walks away from customers, providing comprehensive, proactive support throughout the entire system lifetime to ensure maximum reliability and return on investment.

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