Electric Multidirectional Sideloader Improves Energy Balance

Hubtex says the PhoeniX is the top energy saver among electric multidirectional sideloaders thanks to its electric steering. Hubtex is the first manufacturer worldwide to offer this energy-saving electric steering system as standard in all multi-directional forklifts from the new PhoeniX modular system with a current load capacity of up to 7 tonnes. By using electric steering, it is possible to reduce energy consumption by up to 85% in comparison with a standard hydraulic steering system. Based on the steering system’s proportion of the vehicle’s total energy consumption, this results in peak savings of up to 33%, claims the company. In addition, electric steering systems are virtually silent, it says, which makes work considerably more pleasant for the driver.

Optimal manoeuvrability and efficiency are claimed by Hubtex – it says the PhoeniX sideloaders are able to perform even complex transport tasks quickly, precisely and reliably. The electric multidirectional sideloaders are especially suitable for handling long loads in narrow rack aisles. Hubtex uses a purely electric steering system, allowing for a significant reduction in energy consumption. “The electric steering motors in our patented HX steering system only work when actual steering movements take place,” explains Hans-Joachim Finger, Managing Sales Director at Hubtex. “When the axle is not moving, it means zero energy consumption.”

With hydraulic steering systems, on the other hand, the pump must remain in constant operation in order to be able to supply the oil pressure for upcoming driving manoeuvres. Depending on the equipment configuration of the vehicle, energy consumption may increase even further. For example, inductive track guidance systems, which are often used to transport long goods in narrow aisles, have a relatively high energy requirement. This can be massively reduced by using electric steering. In in-house tests comparing electric and hydraulic steering systems, Hubtex found that the electric steering system resulted in energy savings of up to 85%. If this is related to the steering’s proportion of the vehicle’s total energy consumption, energy savings of up to 33% can be achieved at peak times.

Can be combined with HX steering for stepless change of direction
The PhoeniX system has a modular structure. This means that the electric steering system can be easily combined with the patented HX steering system from Hubtex. This steering technology enables the lift trucks to switch from longitudinal to transverse travel without stopping. The lift truck can be easily manoeuvred in all directions and can change direction much more quickly than a vehicle with a conventional four-way steering system. Eliminating transitions also ensures measurable time saving. Furthermore, the modular system of the PhoeniX series is consistently prepared for automation. The integration of the electric steering offers advantages here and significantly extends the operating time of the vehicles. There are also benefits for the driver: manoeuvring via electric steering completely eliminated the sometimes-loud noise of the hydraulic motors. As a result, the new generation of vehicles are very quiet while in motion. Electric steering is available on the PhoeniX series 2820, 2821, 2829, 2830 and 2831 with a load capacity from 1.5 to 7 tonnes. Consequently, Hubtex is able to cover the most popular load capacity classes. Additional PhoeniX series will follow during 2020.

However, the advantages of electric steering in terms of energy consumption and noise levels do not mean that Hubtex will stop offering hydraulic steering. As a hydraulic steering system has greater power reserves, it still has advantages to offer if the multidirectional forklift is required to operate with a high load capacity and where the ground conditions are very poor.

Find out more about the Hubtex electric multidirectional sideloaders here.

Electric Multidirectional Sideloader Improves Energy Balance

Hubtex says the PhoeniX is the top energy saver among electric multidirectional sideloaders thanks to its electric steering. Hubtex is the first manufacturer worldwide to offer this energy-saving electric steering system as standard in all multi-directional forklifts from the new PhoeniX modular system with a current load capacity of up to 7 tonnes. By using electric steering, it is possible to reduce energy consumption by up to 85% in comparison with a standard hydraulic steering system. Based on the steering system’s proportion of the vehicle’s total energy consumption, this results in peak savings of up to 33%, claims the company. In addition, electric steering systems are virtually silent, it says, which makes work considerably more pleasant for the driver.

Optimal manoeuvrability and efficiency are claimed by Hubtex – it says the PhoeniX sideloaders are able to perform even complex transport tasks quickly, precisely and reliably. The electric multidirectional sideloaders are especially suitable for handling long loads in narrow rack aisles. Hubtex uses a purely electric steering system, allowing for a significant reduction in energy consumption. “The electric steering motors in our patented HX steering system only work when actual steering movements take place,” explains Hans-Joachim Finger, Managing Sales Director at Hubtex. “When the axle is not moving, it means zero energy consumption.”

With hydraulic steering systems, on the other hand, the pump must remain in constant operation in order to be able to supply the oil pressure for upcoming driving manoeuvres. Depending on the equipment configuration of the vehicle, energy consumption may increase even further. For example, inductive track guidance systems, which are often used to transport long goods in narrow aisles, have a relatively high energy requirement. This can be massively reduced by using electric steering. In in-house tests comparing electric and hydraulic steering systems, Hubtex found that the electric steering system resulted in energy savings of up to 85%. If this is related to the steering’s proportion of the vehicle’s total energy consumption, energy savings of up to 33% can be achieved at peak times.

Can be combined with HX steering for stepless change of direction
The PhoeniX system has a modular structure. This means that the electric steering system can be easily combined with the patented HX steering system from Hubtex. This steering technology enables the lift trucks to switch from longitudinal to transverse travel without stopping. The lift truck can be easily manoeuvred in all directions and can change direction much more quickly than a vehicle with a conventional four-way steering system. Eliminating transitions also ensures measurable time saving. Furthermore, the modular system of the PhoeniX series is consistently prepared for automation. The integration of the electric steering offers advantages here and significantly extends the operating time of the vehicles. There are also benefits for the driver: manoeuvring via electric steering completely eliminated the sometimes-loud noise of the hydraulic motors. As a result, the new generation of vehicles are very quiet while in motion. Electric steering is available on the PhoeniX series 2820, 2821, 2829, 2830 and 2831 with a load capacity from 1.5 to 7 tonnes. Consequently, Hubtex is able to cover the most popular load capacity classes. Additional PhoeniX series will follow during 2020.

However, the advantages of electric steering in terms of energy consumption and noise levels do not mean that Hubtex will stop offering hydraulic steering. As a hydraulic steering system has greater power reserves, it still has advantages to offer if the multidirectional forklift is required to operate with a high load capacity and where the ground conditions are very poor.

Find out more about the Hubtex electric multidirectional sideloaders here.

Tropos Hands Over First Electric Utility Vehicle

The first electric utility vehicle made by Tropos Motor Europe was handed over to the industrial services provider, IFÜREL EMSR-Technik, on 12 May. The official handover of the Tropos ABLE vehicle that was manufactured in Herne to its first customer was postponed by several weeks because of the measures introduced at the end of March to curb the spread of the coronavirus. The factory for the e-mobility brand, which has just been launched in the European market, started production in Herne in the federal state of North Rhine-Westphalia at the end of March. The alternative drive concepts offer enormous potential for climate and environment protection in modern mobility concepts.

The IFÜREL family business provides industrial services in the fields of electrical engineering, measurement, control and regulation technology as well as automation and process control engineering. Its employees travel about 7.5 million kilometres every year, including trips at building sites, factory premises or chemical parks. The compact Tropos ABLE electric transport vehicles are ideally suited for this type of factory traffic, where there is normally a maximum speed limit of 25 km/h and the distance covered during any day rarely exceeds 30 kilometres.

“Corporate social responsibility has a long history at our company. People and their safety are our major focus. Then comes climate protection. As a company, we’re trying not to live at the expense of subsequent generations at all times and we’re seeking to change the world wherever we can influence matters. Switching to electrical drive systems is a good example of this,” says Henrich Kleyboldt, Managing Director of IFÜREL EMSR-Technik, explaining the decision to make use of electric vehicles, and he adds, “We’re delighted to be the first in Europe to accept a Tropos ABLE vehicle. If it proves successful for our purposes in operating conditions, we’re planning to expand our electric fleet.”

“Handing over the vehicle to IFÜREL EMSR is a milestone for our young Tropos brand. A long-standing company in Herne is receiving the first Tropos ABLE, which has been manufactured in Herne,” says Markus Schrick, Managing Director of TROPOS MOTORS EUROPE. He is certain that it will not stop at just one Tropos ABLE for IFÜREL EMSR. “TROPOS MOTORS EUROPE will always follow the principle that its products must meet German quality standards and the technical requirements in all respects. Then we’ll be successful in Germany, Europe and beyond.”

The Tropos ABLE models have an operating range of up to 260 km and can be supplied with either an AGM battery or lithium-ion technology. As the vehicles are 1.40 metres wide and 3.70 metres long, they can either be used on the open road or in enclosed areas. The Tropos ABLE has the largest loading space in the L7E category of vehicles and can carry payloads weighing 565 kilograms overall. The load platforms can be changed in a very short time.

 

Tropos Hands Over First Electric Utility Vehicle

The first electric utility vehicle made by Tropos Motor Europe was handed over to the industrial services provider, IFÜREL EMSR-Technik, on 12 May. The official handover of the Tropos ABLE vehicle that was manufactured in Herne to its first customer was postponed by several weeks because of the measures introduced at the end of March to curb the spread of the coronavirus. The factory for the e-mobility brand, which has just been launched in the European market, started production in Herne in the federal state of North Rhine-Westphalia at the end of March. The alternative drive concepts offer enormous potential for climate and environment protection in modern mobility concepts.

The IFÜREL family business provides industrial services in the fields of electrical engineering, measurement, control and regulation technology as well as automation and process control engineering. Its employees travel about 7.5 million kilometres every year, including trips at building sites, factory premises or chemical parks. The compact Tropos ABLE electric transport vehicles are ideally suited for this type of factory traffic, where there is normally a maximum speed limit of 25 km/h and the distance covered during any day rarely exceeds 30 kilometres.

“Corporate social responsibility has a long history at our company. People and their safety are our major focus. Then comes climate protection. As a company, we’re trying not to live at the expense of subsequent generations at all times and we’re seeking to change the world wherever we can influence matters. Switching to electrical drive systems is a good example of this,” says Henrich Kleyboldt, Managing Director of IFÜREL EMSR-Technik, explaining the decision to make use of electric vehicles, and he adds, “We’re delighted to be the first in Europe to accept a Tropos ABLE vehicle. If it proves successful for our purposes in operating conditions, we’re planning to expand our electric fleet.”

“Handing over the vehicle to IFÜREL EMSR is a milestone for our young Tropos brand. A long-standing company in Herne is receiving the first Tropos ABLE, which has been manufactured in Herne,” says Markus Schrick, Managing Director of TROPOS MOTORS EUROPE. He is certain that it will not stop at just one Tropos ABLE for IFÜREL EMSR. “TROPOS MOTORS EUROPE will always follow the principle that its products must meet German quality standards and the technical requirements in all respects. Then we’ll be successful in Germany, Europe and beyond.”

The Tropos ABLE models have an operating range of up to 260 km and can be supplied with either an AGM battery or lithium-ion technology. As the vehicles are 1.40 metres wide and 3.70 metres long, they can either be used on the open road or in enclosed areas. The Tropos ABLE has the largest loading space in the L7E category of vehicles and can carry payloads weighing 565 kilograms overall. The load platforms can be changed in a very short time.

 

Palletways Celebrates Platinum Club Award Winners

Following a challenging and unprecedented few months, staff at logistics companies across the UK and Ireland have received a much-needed boost, having received a Platinum Club award from Palletways in recognition of their company’s operational excellence.

The businesses which are part and members of Palletways – Europe’s largest and fastest growing express palletised freight network, and also part of the Imperial Group – are part of an elite collective of just 23 firms that have received a Platinum award for operational excellence. Teams have been recognised after demonstrating their ability to deliver the highest level of service to the network and their customers throughout the previous year. Winners include:

A Salvatori & Sons Ltd in Aylesbury
AET Transport
Caledonian Logistics in Kintore, Aberdeenshire
Cammack Transport Ltd in Winsford, Cheshire
Cobley Transport in Leicester
Cross Country Carriers in Bury St Edmunds
Frederick R Miller Ltd in Surrey
Frenni Transport in Pembrokeshire
Glendale Transport UK Ltd in South Shields
Gwynedd Shipping Logistics Ltd in Holyhead
Ketra Logistics Ltd in London
MCL Logistics in Newport
Palletways Cardiff
Palletways Edinburgh
Palletways Glasgow
Palletways London
Pauline Edwards Transport in Leicester
Polarkold Distribution (Ferryspeed) in Portsmouth
SK Distribution in Buxton
Sovereign Transport Services Ltd in Knowsley
SMA Worldwide in Kings Langley
Transvalair (UK) Ltd in Bristol
Transland International in Dublin

Rob Gittins, managing director at Palletways UK, said: “Our Platinum award recognises the very best companies within Palletways’ UK network and is only presented to those members that excel in the service delivery field.

“As part of the global Imperial business, we place the highest importance on service excellence who have delivered consistently high levels over the past year. The strong performance of our network members throughout the UK, Ireland and our growing European system is a fundamental market differentiator and enables Palletways to support Imperial’s overall ambitions to become a major global logistics player with multifaceted services and competencies across many geographies.

“Following a tough few months, these awards will undoubtedly come as welcome news to these hard-working teams and I’m pleased they have received the recognition they so rightly deserve.”

Palletways Celebrates Platinum Club Award Winners

Following a challenging and unprecedented few months, staff at logistics companies across the UK and Ireland have received a much-needed boost, having received a Platinum Club award from Palletways in recognition of their company’s operational excellence.

The businesses which are part and members of Palletways – Europe’s largest and fastest growing express palletised freight network, and also part of the Imperial Group – are part of an elite collective of just 23 firms that have received a Platinum award for operational excellence. Teams have been recognised after demonstrating their ability to deliver the highest level of service to the network and their customers throughout the previous year. Winners include:

A Salvatori & Sons Ltd in Aylesbury
AET Transport
Caledonian Logistics in Kintore, Aberdeenshire
Cammack Transport Ltd in Winsford, Cheshire
Cobley Transport in Leicester
Cross Country Carriers in Bury St Edmunds
Frederick R Miller Ltd in Surrey
Frenni Transport in Pembrokeshire
Glendale Transport UK Ltd in South Shields
Gwynedd Shipping Logistics Ltd in Holyhead
Ketra Logistics Ltd in London
MCL Logistics in Newport
Palletways Cardiff
Palletways Edinburgh
Palletways Glasgow
Palletways London
Pauline Edwards Transport in Leicester
Polarkold Distribution (Ferryspeed) in Portsmouth
SK Distribution in Buxton
Sovereign Transport Services Ltd in Knowsley
SMA Worldwide in Kings Langley
Transvalair (UK) Ltd in Bristol
Transland International in Dublin

Rob Gittins, managing director at Palletways UK, said: “Our Platinum award recognises the very best companies within Palletways’ UK network and is only presented to those members that excel in the service delivery field.

“As part of the global Imperial business, we place the highest importance on service excellence who have delivered consistently high levels over the past year. The strong performance of our network members throughout the UK, Ireland and our growing European system is a fundamental market differentiator and enables Palletways to support Imperial’s overall ambitions to become a major global logistics player with multifaceted services and competencies across many geographies.

“Following a tough few months, these awards will undoubtedly come as welcome news to these hard-working teams and I’m pleased they have received the recognition they so rightly deserve.”

Port of Cork Wins Haulier Plaudits in Survey

A survey by international transport engineering and consulting group SYSTRA, into the Port of Cork’s export and import facilities has yielded very positive results. Those surveyed, predominately LoLo HGV drivers, noted the Port’s desirable location, timesaving vehicle booking system, and efficient gate operations.

The forthcoming transfer of container operations from Tivoli to Ringaskiddy generated improved sentiment with positivity increasing by 42% since the initial 2015 survey. The redevelopment of Ringaskiddy and arrival of the new €80m Cork Container Terminal (CCT), Western Europe’s newest container terminal, garnered positive opinion as a “brilliant idea” with its “better location” from respondents. CCT will allow the port to handle larger vessels and facilitates the move from a river port to a deepwater port in order to future proof the Port of Cork.

The Vehicle Booking System (VBS), implemented in 2018 and a key component of the Port’s mobility management plan, was commended by 96% of respondents. Hauliers frequently highlighted the shorter turnaround times, and a substantial percentage observed reductions in queuing time. To date, the Port of Cork has invested over €1 million on trialling and implementing the traffic management plan with Cork County Council in order to minimise the impact of port related traffic on local road networks.

The survey also highlighted what hauliers would like to see improved. Most notably, there was a strong desire to reduce traffic congestion and to see the upgrade of the N28 motorway become a reality. The Port of Cork fully recognises these concerns, and will continue to fully support the relevant agencies to do what’s needed to unlock Munster and Ireland’s latent economic growth.

Capt. Paul O’Regan, Harbour Master and Chief Operations Officer of Port of Cork, commented: “The 2015 survey offered some real insight into areas of growth for us. Although we are pleased that our hard work has paid off in many areas, we won’t be resting on our laurels. The insights we’ve gained from this report will further improve our resiliency, and we remain confident that we can continue to manage the disruption stemming from Covid-19 and keep Munster’s supply chain moving.”

Conor Mowlds, Chief Commercial Officer of the Port of Cork added: “We’re pleased with the positive responses from hauliers who use the port regularly. The VBS results were a particular highlight. It has consistently reduced queuing, lowered emissions, and improved turnaround times. Technological innovations, such as VBS, are ensuring that we can safely and efficiently maintain the flow of essential goods to southern Ireland in these unprecedented times.”

Port of Cork Wins Haulier Plaudits in Survey

A survey by international transport engineering and consulting group SYSTRA, into the Port of Cork’s export and import facilities has yielded very positive results. Those surveyed, predominately LoLo HGV drivers, noted the Port’s desirable location, timesaving vehicle booking system, and efficient gate operations.

The forthcoming transfer of container operations from Tivoli to Ringaskiddy generated improved sentiment with positivity increasing by 42% since the initial 2015 survey. The redevelopment of Ringaskiddy and arrival of the new €80m Cork Container Terminal (CCT), Western Europe’s newest container terminal, garnered positive opinion as a “brilliant idea” with its “better location” from respondents. CCT will allow the port to handle larger vessels and facilitates the move from a river port to a deepwater port in order to future proof the Port of Cork.

The Vehicle Booking System (VBS), implemented in 2018 and a key component of the Port’s mobility management plan, was commended by 96% of respondents. Hauliers frequently highlighted the shorter turnaround times, and a substantial percentage observed reductions in queuing time. To date, the Port of Cork has invested over €1 million on trialling and implementing the traffic management plan with Cork County Council in order to minimise the impact of port related traffic on local road networks.

The survey also highlighted what hauliers would like to see improved. Most notably, there was a strong desire to reduce traffic congestion and to see the upgrade of the N28 motorway become a reality. The Port of Cork fully recognises these concerns, and will continue to fully support the relevant agencies to do what’s needed to unlock Munster and Ireland’s latent economic growth.

Capt. Paul O’Regan, Harbour Master and Chief Operations Officer of Port of Cork, commented: “The 2015 survey offered some real insight into areas of growth for us. Although we are pleased that our hard work has paid off in many areas, we won’t be resting on our laurels. The insights we’ve gained from this report will further improve our resiliency, and we remain confident that we can continue to manage the disruption stemming from Covid-19 and keep Munster’s supply chain moving.”

Conor Mowlds, Chief Commercial Officer of the Port of Cork added: “We’re pleased with the positive responses from hauliers who use the port regularly. The VBS results were a particular highlight. It has consistently reduced queuing, lowered emissions, and improved turnaround times. Technological innovations, such as VBS, are ensuring that we can safely and efficiently maintain the flow of essential goods to southern Ireland in these unprecedented times.”

Pulp and Recycling Options from Yale Material Handling

It is a global market that produces around 411 million tonnes per year and has an annual turnover of £11 billion. From loose to packaged, recycled blocks and finished sheets, paper is used in a multitude of applications in daily life and in industry; hence the need to handle a variety of materials.

There are generally considered three main paper industry areas: pulp and recycling, paper rolls, and palletised finished products. Each of these areas requires a wide range of different materials handling solutions and specialist equipment.

Not only does Yale understand the solutions required to meet the needs of every facet of the paper industry, but it also has an appreciation of the evolving nature of the sector. “Paper applications are changing,” commented Josie Burrell, Industry Solutions Group Manager for Yale, “Recycling is growing, and the demand for quality and specialist paper is also on the increase. By understanding the industry trends we are able to better cater for the materials handling requirements of our customers. Around 20% of paper costs are attributed to handling and shipping – this is a huge proportion; therefore it is imperative that our clients can trust the solutions we provide.”

Recycled Paper Pain Points
7.5 million tonnes of recovered paper is collected per year, making it one of the largest growth sectors in the paper industry. In fact, around 80% of UK-made paper utilises recovered paper, which is by far the biggest source of recyclate from domestic waste streams. The process that transforms recycled paper is an area that possesses unique and specific challenges when it comes to forklift truck operation.

Although recycled paper bales come as a standard shape – dimensions and weight can all vary. Bales are frequently left outdoors, where rainwater can add to the moisture content and impact on weight and rigidity, causing handling and operator problems. Exposure to the elements can also take its toll on the materials handling fleet, meaning reduced reliability and risk to just-in-time fulfilment.

Dust and pulp from recovered paper presents a challenge to the fleet. If it permeates into the inner workings of a truck it can cause overheating due to clogged cooling filters and therefore the temporary loss of an indispensable asset. Moreover, the risk of fire is amplified, as paper is highly combustible.

Andreas Nussbaum, Facility Manager at Yale customer Kimberly-Clark, has an in-depth knowledge of the working conditions in the paper environment: “It’s hot, it’s humid, there’s dust everywhere and production is a 24-hours-a-day operation. Our work environment places very high demands on the vehicles in our factory. At the same time, it is necessary to move large quantities: the paper machines have an almost insatiable appetite for waste paper and pulp.”

Overcoming dust and debris
Using its years of experience and knowledge, Yale has developed a number of truck adaptations specifically for the paper industry. Included amongst the performance enhancing features of the Yale® Veracitor VX range is the automated flushing of debris from the engine compartment, which keeps the vehicle running for longer between clean-outs. Combi-cooler radiators cool both engine coolant and transmission oil, and a load weight display provides real-time feedback to the operator of the load weight being lifted.

Also featured is an underbody belly pan to prevent material entering the engine area and causing clogging and overheating, while drive-axel rubber guards minimise debris falling between the mast and the chassis. Protective elements include a radiator screen, powertrain protection, a sealed chassis, exhaust wraps, as well as tilt and steer cylinders being shielded by ballistic nylon covers.

For extreme operating applications Yale has developed the industry leading GDP50VX Counterbalance ‘Cool Truck’ package. Packed with features to overcome the difficult environments found in the paper supply chain, the Cool Truck features a hydraulic fan with a self-cleaning reversing function, a fully enclosed frame to minimise the volume of paper debris drawn into engine compartment, and high temperature hydraulic oil.

“When operating standard forklift trucks in the paper industry, the radiators can easily get clogged up causing unnecessary downtime,” said Josie. “This is not only frustrating; it costs businesses money in lost production and can lead to other problems. This is where our clever Combi Cooler radiator comes into its own, with the fan changing direction for 20 seconds every 20 minutes to blow out any unwanted dust and debris.”

Confidence in the Yale solution
The pulp and recycling area of the paper industry is a challenging working environment making constant demands on materials handling equipment. For this reason, customers require a forklift range that offers the ultimate in quality and reliability. Josie is confident in the ability of Yale to fulfil these needs: “Each stage of the paper and products cycle can require a wide range of different materials handling solutions and specialist equipment. The process that transforms recycled paper is particularly unique in the challenges that it poses. Through consultation with our customers and industry experts we’ve developed a range of trucks that provide a package of features to support productivity in dusty, dirty environments.”

Pulp and Recycling Options from Yale Material Handling

It is a global market that produces around 411 million tonnes per year and has an annual turnover of £11 billion. From loose to packaged, recycled blocks and finished sheets, paper is used in a multitude of applications in daily life and in industry; hence the need to handle a variety of materials.

There are generally considered three main paper industry areas: pulp and recycling, paper rolls, and palletised finished products. Each of these areas requires a wide range of different materials handling solutions and specialist equipment.

Not only does Yale understand the solutions required to meet the needs of every facet of the paper industry, but it also has an appreciation of the evolving nature of the sector. “Paper applications are changing,” commented Josie Burrell, Industry Solutions Group Manager for Yale, “Recycling is growing, and the demand for quality and specialist paper is also on the increase. By understanding the industry trends we are able to better cater for the materials handling requirements of our customers. Around 20% of paper costs are attributed to handling and shipping – this is a huge proportion; therefore it is imperative that our clients can trust the solutions we provide.”

Recycled Paper Pain Points
7.5 million tonnes of recovered paper is collected per year, making it one of the largest growth sectors in the paper industry. In fact, around 80% of UK-made paper utilises recovered paper, which is by far the biggest source of recyclate from domestic waste streams. The process that transforms recycled paper is an area that possesses unique and specific challenges when it comes to forklift truck operation.

Although recycled paper bales come as a standard shape – dimensions and weight can all vary. Bales are frequently left outdoors, where rainwater can add to the moisture content and impact on weight and rigidity, causing handling and operator problems. Exposure to the elements can also take its toll on the materials handling fleet, meaning reduced reliability and risk to just-in-time fulfilment.

Dust and pulp from recovered paper presents a challenge to the fleet. If it permeates into the inner workings of a truck it can cause overheating due to clogged cooling filters and therefore the temporary loss of an indispensable asset. Moreover, the risk of fire is amplified, as paper is highly combustible.

Andreas Nussbaum, Facility Manager at Yale customer Kimberly-Clark, has an in-depth knowledge of the working conditions in the paper environment: “It’s hot, it’s humid, there’s dust everywhere and production is a 24-hours-a-day operation. Our work environment places very high demands on the vehicles in our factory. At the same time, it is necessary to move large quantities: the paper machines have an almost insatiable appetite for waste paper and pulp.”

Overcoming dust and debris
Using its years of experience and knowledge, Yale has developed a number of truck adaptations specifically for the paper industry. Included amongst the performance enhancing features of the Yale® Veracitor VX range is the automated flushing of debris from the engine compartment, which keeps the vehicle running for longer between clean-outs. Combi-cooler radiators cool both engine coolant and transmission oil, and a load weight display provides real-time feedback to the operator of the load weight being lifted.

Also featured is an underbody belly pan to prevent material entering the engine area and causing clogging and overheating, while drive-axel rubber guards minimise debris falling between the mast and the chassis. Protective elements include a radiator screen, powertrain protection, a sealed chassis, exhaust wraps, as well as tilt and steer cylinders being shielded by ballistic nylon covers.

For extreme operating applications Yale has developed the industry leading GDP50VX Counterbalance ‘Cool Truck’ package. Packed with features to overcome the difficult environments found in the paper supply chain, the Cool Truck features a hydraulic fan with a self-cleaning reversing function, a fully enclosed frame to minimise the volume of paper debris drawn into engine compartment, and high temperature hydraulic oil.

“When operating standard forklift trucks in the paper industry, the radiators can easily get clogged up causing unnecessary downtime,” said Josie. “This is not only frustrating; it costs businesses money in lost production and can lead to other problems. This is where our clever Combi Cooler radiator comes into its own, with the fan changing direction for 20 seconds every 20 minutes to blow out any unwanted dust and debris.”

Confidence in the Yale solution
The pulp and recycling area of the paper industry is a challenging working environment making constant demands on materials handling equipment. For this reason, customers require a forklift range that offers the ultimate in quality and reliability. Josie is confident in the ability of Yale to fulfil these needs: “Each stage of the paper and products cycle can require a wide range of different materials handling solutions and specialist equipment. The process that transforms recycled paper is particularly unique in the challenges that it poses. Through consultation with our customers and industry experts we’ve developed a range of trucks that provide a package of features to support productivity in dusty, dirty environments.”

Subscribe

Get notified about New Episodes of our Podcast, New Magazine Issues and stay updated with our Weekly Newsletter.