Touchless Machine Vision Scanners Increase Productivity and Safety

XPO Logistics, a leading global provider of transport and logistics solutions, has deployed 370 state-of-the-art barcode  machine vision scanners in warehouses in the UK, Spain, France and the Netherlands. The fixed-mount, computerised scanners speed the reading of inventory data, while replacing shared, handheld scanners with a more hygienic solution.

XPO selected the Cognex Series 370 technology following pilot programs for major retail customers, such as H&M, with additional trials underway. The machine vision scanners are installed in high-volume e-commerce warehouses where workers are managing the holiday surge in order fulfilment.

Richard Cawston, managing director, supply chain – Europe, XPO Logistics, said, “We’re constantly exploring new technologies that can enhance the efficiency and safety of our logistics network. Each time we replace a handheld scanner with a fixed-mount camera, we increase throughput by over 10% on average, and the task transfers from person to person touch-free.”

XPO is the European leader in outsourced e-fulfilment – a fast-growing area of logistics that has been accelerated by the shift to online ordering during COVID-19.

Schoeller Allibert Launches JumboNest

Schoeller Allibert has launched JumboNest – a heavy-duty rigid pallet container. Designed and manufactured by Schoeller Allibert, a European market leader in the production of recyclable, reusable and returnable transit packaging (RTP), JumboNest has been launched in response to the specific needs of the food manufacturing sector, and with a clear focus towards the needs of meat and poultry processors. JumboNest is hygienic, fully stackable and created to maximise freight storage.

Nick James, Sales Director at Schoeller Allibert UK, commented: “With JumboNest, we have created a heavy-duty bulk container for today’s highly challenged food sector that offers demonstrable benefits over existing solutions. It potentially provides a huge cost benefit to the food processor through the reduction of food spoilage and waste in the supply chain.

“A key challenge when transporting meat and poultry is its short shelf life and ensuring it remains chilled or frozen. JumboNest can withstand temperatures from -7°C to +40°C and has conical sidewalls to improve cold air circulation when containers are stacked and flanked. This reduces the amount of energy needed to store temperature-critical meat produce, minimising the environmental impact in transit and also ensuring product quality is maintained.”

Featuring a reinforced base, laden JumboNest containers can be stacked six-high in storage and three-high in transit, enabling 78 to be transported at any one time. The containers are nestable when empty, improving vehicle fill by around 250% and generating a 75% reduction in the cost of return logistics, when compared with standard straight-walled containers.

JumboNest is constructed from a single-shot mould of high-density polyethylene (HDPE) plastic, enhancing both strength and rigidity, while its smooth surface, easy-grab handles and no ‘awkward-to-reach’ areas create an ideal storage solution for the meat processing sector where hygiene is paramount.

The packaging can also be specified with RFID and the Internet of Things (IoT) capabilities to enhance traceability and food safety.

In its debut year, it has received a Red Dot Industrial Design Award and was highly commended at the UK Packaging Awards 2020 for ‘Supply Chain Solution of the Year’; testimony to its fundamental cost-benefit advantages for food manufacturers and processors.

James commented: “For our new JumboNest design to be recognised by industry leaders so soon after launching highlights the dedication that has gone into its development. RTP is often the unsung hero of the supply chain, but there are real-time benefits for the manufacturers and retailers that rely on it.”

For more news, sign-up to our news here

Exchange 2020

Manhattan Associates’ annual EMEA get-together for customers and partners – staged online instead of Berlin, as planned – offered plenty of useful insights into industry trends. Here are some highlights.

Supply chain, inventory and omnichannnel software specialist Manhattan Associates has come a long way since its June 1990 founding (at Manhattan Beach, California) and can celebrate its 30th birthday with a huge roster of some of retail’s biggest global names on its client list. Its Active WMS Solution is marketed as “the last WMS you’ll ever buy” (see interview in Logistics Business,
September 2020) and with nearly $600M in R&D spend over the past decade, it has the heft to back up the claims.

Unsurprisingly given the fast change in retail buying habits, Europe has been richly fertile for Manhattan Associates over the past five years. This year EMEA SVP Henri Seroux hosted the
company’s annual Exchange event for EMEA partners and customers (previous venues have included Barcelona, Amsterdam and Paris, with Berlin originally planned for this year) via a slick studio presentation, complete with live feeds to Singapore and Australia.

Seroux believes the pandemic has proven that cloud solutions are the right ones. He advises companies to rely on the cloud and invest in it. “The latest generation of cloud solutions delivers
exactly what companies need in a crisis such as this: unlimited elasticity, agility and speed. Companies don’t have to buy extra hardware when volumes double, it’s already there. If you want to benefit from innovation, you don’t need to upgrade the system first. New functionality is (almost) immediately available.” He recounts a customer story: “What happens if your central distribution centre has to shut down for quarantine reasons? Because that is exactly what happened to the American jewellery retailer Kendra Scott. The team at Kendra Scott were already running their unified commercial processes on Manhattan Active Omni, so they were able in just nine days to mobilise the inventory of their closed stores to fulfil and ship the online orders.”

Another key theme for logistics in the post-pandemic world is the potential for localisation of supply chains and manufacture. Seroux is not convinced. “Globalisation has given consumers in Europe and elsewhere a lot of purchasing power. The costs of buying a sweater, sofa or TV set are comparatively much lower than about 30 years ago. It’s an illusion to think that we can reclaim production on a large scale in order to start production here at much higher costs, just to minimise the risks and guarantee the supply.

“But that doesn’t mean we shouldn’t take measures to reduce our dependency on, say, one country, for example. We will have to diversify our supply chains and this diversification will in turn increase resilience. But fear not, this isn’t something that will just happen overnight, we’re talking about gradual, longer-term changes.” Every retailer or brand has to make its own trade-offs. “They will have to ask themselves how they should solve dilemmas: shorter and faster supply chains offer the benefits of quicker cycles to adjust to demand, but could also come with higher economic and environmental prices. Everything will have to be more flexible including inventory deployment. We will have to integrate our transportation, warehousing and unified commerce systems to be more agile and efficient.”

Read the whole article here.

Agility and efficiency were words that cropped up several times in a later Exchange presentation given by Clint Reiser, Director of Supply Chain Research at ARC Advisory Group. Revealing the results of an industry survey carried out just before the pandemic, he painted a picture of a sector on the cusp of a technological transformation, driven by the march to digital shopping. Survey respondents were divided roughly equally between 3PLs, retailers, manufacturers and wholesalers. Asked to assess which order fulfilment channels they expected to grow either ‘moderately’
or ‘extensively’ in the next three years, 51% of all respondents expect Direct-to-Consumer (D2C) to increase extensively, with DropShipping second on the ‘Extensive’ list at 24%. Significantly, in both cases 3PLs and retailers had higher expectations of growth than manufacturers and wholesalers. Unsurprisingly, all expected much greater piece picking in the 1-3 years ahead, with only 8%
of respondents suggesting that pallet picking will grow extensively. Reiser pointed out that the obvious result of this huge increase in piece picking will be more complexity in the warehouse and, almost certainly, greater cost.

With regard to adoption of technology and automation, 60% of respondents said that they were “very likely” to invest in such technology in the next three years. Crucially though, a whopping 96% said that they also expected the value proposition of such technology to become more applicable (ie more cost-effective) in the next three years. The drivers for their pursuit of automation technology were given as labour shortages (57%), an increase in throughput requirements at the warehouse or DC (48%) and labour costs (46%). One could speculate that pandemic-driven unemployment in other sectors, such as hospitality and travel, may put a cap on labour costs because warehouses may have a larger pool to fish in, certainly in the near term. This could be countered by acknowledging that the long-term trend towards expectation of labour shortage is clearly established. Meanwhile, automation options offering flexibility and scalability are increasingly
available to supply chain managers.

Asked what specific technology they expected to employ, 65% selected conveying and automatic sortation, followed by small shuttle systems (56%). Of the emerging technologies, there was a clear move towards robotic case picking, seen as supporting broad omnichannel needs including pallet picking. Collaborative robot systems and zonal solutions scored broadly the same at around 40% expecting implementation in the next three years. Single-vendor solutions were not strongly favoured – Reiser suggested that perhaps respondents see it as a “nice to have, not a need to have”. There was no question – and this shouldn’t be a surprise at a Manhattan Associates event – that in the software sector, WMS is seen as mission-critical, with 80% expecting to invest in such
technology in the next three years. Again, agility and responsiveness are the keys.

New Managers join Interroll team to Strengthen Innovation

New managers with a strategic innovation focus have recently joined the Interroll team. The company also established its Innovation Projects and Development Center (IPDC) in 2019, which sits at the heart of its innovation process.

New Interroll Head of IPDC Dr. Christopher Matheisen took over responsibility in August 2020. For more than 10 years he has worked in various research and development (R & D) roles. His professional career comprises being cofounder and Chief Technology Officer (CTO) of a successful start-up in the field of sensorics, and then serving as R&D Platform Manager for autonomous driving at Saint-Gobain Sekurit (Automotive). He has proven competencies in project, resource, and budget management as well as interdisciplinary technical knowledge in electronics, mechanics, and software.

New Interroll Head of Intellectual Property (IP) Stephan Kohlhof  assumed his position in mid-August 2020. An engineer in mechatronics, he has worked for more than 10 years as a German and European patent attorney. Before his appointment at Interroll, he was Head of IP Team Elevator Technologies at the JUVE 2019 award winning in-house IP department of Thyssenkrupp.

Matheisen and Kohlhof report to Dr. Christian Ripperda, Vice President System Innovation at Interroll. Ripperda was appointed innovation lead at the beginning of 2020.

“We are pleased that with Dr. Matheisen and Mr. Kohlhof, two renowned experts will contribute to further strengthening Interroll’s ability to innovate. Our innovation capacities play a key role in enabling our customers with products and solutions that offer quality, speed, and easiness, and strengthen our position as a thought leader within our industry,” says Ripperda.

CEO Paul Zumbühl stepped down as Interroll’s CEO earlier this year.

Interroll reported improved profits in the first half of this year, despite a slow-down in the number of orders.

LTS Global Solutions Completes Management buy-out

LTS Global Solutions has completed a successful management buy-out (MBO), setting the business on route to grow by more than 40% in the next five years.

The Birmingham-headquartered provider of logistics, transport and shipping services, LTS Global Solutions was established in 1999 as a transport operator. The company has since grown to become a total service provider offering global supply chain solutions – specifically in the specialisms of ocean, air and rail services, third party logistics (3PL) and fulfilment solutions. The company currently employs 60 people at its Midlands hub and plans to create at least six new jobs next year, when it anticipates taking on additional premises to handle new incoming contracts. By 2022 the business hopes to have found larger, state-of-the-art premises to enable it to cope with anticipated demand for its services.

The MBO, which was completed in mid-November 2020, will enable LTS Global Solutions to focus on areas of growth such as import/export and e-fulfillment, which is becoming even more important as a result of the current Covid-19 outbreak.

Leading the MBO team is current managing director Dave Hands and Mirza Baig, LTS’s director of international services. Commenting on the business’s growth plans, Dave Hands said: “Our business has always been known for its impeccable customer service, reliability and knowledge of global logistics. This deal will enable us to bring in new thinking and further investment to realise our ambitious growth plans.

“Our key markets are construction, retail and manufacturing, where we provide a wide range of added-value logistics services. This is where we differentiate ourselves from our competitors – providing customers with more than just transport services, rather complete, business critical logistics solutions.”

With Brexit imminent, LTS sees significant growth in the area of global logistics over the next few years. The company already operates a seamless worldwide 3PL operation for customers, thanks to its well-established network of trusted international partners. In the UK, LTS is a member of The Pallet Network, a partnership that guarantees cost-efficient nationwide distribution coverage and the ability to provide a total logistics service for businesses using e-commerce.

LTS Global Solutions currently has an annual turnover of £8m. Over the past three years the business has grown steadily, but sees great opportunities for growth post-Covid, aiming to achieve sales of £11.5m by 2025.

The MBO team was advised by national law firm Backhouse Jones with due diligence being undertaken by accountants Moore and Smalley.

Click here for more 3PL news.

New Diesel ‘Smart’ Forklift Trucks

Hyundai Material Handling has introduced its new 9V diesel ‘smart’ forklift trucks.The new range boasts a lot of ‘smart’ features, while complying with European Stage V emission levels, and offering best standard warranty in the industry.

In their mission of ‘Moving you Further’, Hyundai’s engineers have aimed for a ground-breaking level of customer satisfaction by delivering maximum fuel efficiency, enhanced productivity, extra safety features, improved uptime, whilst maintaining great driver comfort. These new generation forklifts, ranging from the 2.5 to 3.5 ton lifting capacity (Diesel 9V series), to the 3.5 to 5 ton (Diesel 9VB/VC series) machines, have become a perfect example of this approach. They represent trucks that by far exceed the market requirements by delivering smart features on all important criteria while complying with the European stage V emission levels.

Major topics like fuel efficiency, productivity, safety, convenience and improved uptime are key in this new forklift range. To support these ‘smart’ features, Hyundai Material Handling comes up with the best standard warranty in the industry. In addition to the forklift standard warranty of 2 years/3000 hours, the new Hyundai powertrain benefits from an additional 1000 hours, giving the powertrain a warranty of 2 years/4000 hours.

Commenting on the new diesel forklift trucks series Christopher Thompson, Head of Sales Western Europe for Material Handling, said: “Our new Stage V ‘Packed with Smartness’-range of diesel forklifts demonstrates Hyundai’s commitment to continuous product development in response to the needs of our European customers.

“Our new stage V engines offer significant improvements in fuel efficiency along with easy maintenance, resulting in lower operating costs. However, this is not the end of the story. We also took this opportunity to develop new and enhanced features which have a positive impact on driver comfort, safety and performance. Add to this the best standard warranty in the industry and you know that Hyundai Material Handling is a reliable ‘go to’ partner”.

Christopher Thompson was appointed Head of Sales earlier this year

 

 

European Logistics Association Awards Finalist Reveals Project

Logistics Way, a Greek supply chain solutions provider, was a shortlised finalist in the recent European Logistics Association Awards. Managing Director Dionisis Grigoropoulos describes the outstanding project, Diolkos, that they entered.

In the ancient times Diolkos saved ships sailing from the Ionian Sea to the Aegean Sea, a dangerous sea journey around the Peloponnese, where its three headlands had a reputation for gales, especially Cape Matapan and Cape Maleas. Without a ‘shortcut’, across the Corinth Canal, ships would have to sail from the Ionian Sea to the Aegean Sea by going around the Peloponnesian Peninsula. Not only the sail was long, it was a dangerous one as well. Gale-force winds often troubled sailors at Cape Matapan and Cape Maleas, with its treacherous shoreline. In addition, the overland passage of the Corinth Canal, a neck of land 6.4 km wide at its narrowest, offered a much shorter route to Athens for ships sailing to and from the Ionian coast of Greece and fortunately it is remaining in use from circa 600 BC until now as the Corinth Canal.

We at Logistics Way tried to find new Sailing Routes for our clients back in 2015, when the capital controls shut down the banks and changed customer payment habits, offering much more potential and financially stable markets in Europe. When the capital controls were introduced in Greece in June 2015 , the Greek government was forced to immediately close Greek banks for almost 20 days and to implement controls on bank transfers from Greek banks to foreign banks, and limits on cash withdrawals, in order to avoid an uncontrolled bank run and a complete collapse of the Greek banking system. We did not now for how many years this was going to take place. So the only way to keep sales and growth back then was to expand the brand internationally.

The client was a leading Greek company with 50 successful years of operation in the field of air conditioning and electrical appliances. The project officially began in January 2016 with the following analysis: Market research, Product Portfolio, Supply Chain Structure, Demand Planning, Forecasting and Finance.

The project objectives were to firstly achieve operational excellence by aligning with a reliable logistics partner, whose services could go beyond just managing the physical movement and handling of goods and could also provide the systems and services that could enable flexible and efficient fulfillment processes. Assuring quality in services and honoring contracts with on-time deliveries was also a key objective. Additionally, driving innovation, along with a partnership that would introduce new technologies or enhance the in-house processes was important, as was managing costs (operational and capital expenditures) while enhancing the quality of customer service and satisfaction levels. Finally, maximizing value by obtaining lower rates, benefiting from more advanced technology and enjoying more control and visibility for the transportation / storage expenditures.

The idea was to create something quite new in order to fulfill the needs of the new market. Our Client chose 14 products from its portfolio plus 3 new ones. The plan was to start in the UK in 2016, Germany and France in 2017 and Italy and Spain in 2018. The supply chain strategy selected Strasbourg as the hub. For the UK we send the RFP to 27 companies and 6 of them responded with an offer. The savings in logistics and distribution costs was 30%, using a 1800 pallet storage distribution centre. For continental Europe we sent the RFP to 52 Companies in Germany, Belgium, France, Sweden and Holland and many responded with an offer. The cost savings here were 13%, utilizing a 2500 pallet storage facility in Germany and a 600 pallet warehouse in France. It was a new organization chart for the client. Sales on Amazon last year were 15% of the total sales of the company.

Integrated Lift Tables for AGVs

Automated Guided Vehicles (AGVs) are already a familiar sight in distribution and logistics centers. Now manufacturing wants a slice of their cost savings and efficiency, too, alongside the industry’s other initiatives in robotics and automatization. “We are seeing that the market for AGVs in industry is clearly growing,” says Magnus Nilsson, Purchaser for Jernbro’s automation department.

Jernbro is a leading supplier of customer-specific automation solutions. It develops complete solutions with AGVs, overall control, fixtures, robotic loading and unloading for both assembly applications and production-close logistics applications.

Precise solutions with customized AGVs

“For instance we have developed quite a niche at Jernbro, focused on manufacturing, and particularly of engines for heavy-duty trucks,” Nilsson continues. “We always work closely with our customers to ensure we can deliver precisely tailored solutions.”

Jernbro’s AGV solutions fall into two main application classes: ergonomic and shuttle. “The ergonomic application follows the whole line, moving items of all sizes to ensure first-class ergonomics for the engineers working on them,” says Nilsson. “The shuttle application moves items between locations without the need for permanent tracks, which makes it a very flexible solution.” Many Jernbro solutions incorporate a Hymo-VPG lift table in the AGV. “They are so easy to integrate,” says Nilsson. “We recently used Hymo-VPG lift tables as bolt-on products for nine of our units.”

Christer Martinelle, Technical Sales at Hymo-VPG, is excited about the prospects for AGVs with lift tables. “Our big lift tables, which will easily lift a truck, have earned an equally big reputation. AGVs need something different, something more compact, and that’s where our smaller models are perfect.” He cites the new AX5 model as an example: “It’s the smallest lift table on the market, and has innovative integrated hydraulics.”

Opportunities for cost savings in manufacturing

“We recognize how AGVs are opening up cost savings for manufacturing,” says Martinelle. “The flexibility of AGVs makes them ideal for Lean manufacturing. You can design a production line that can be adapted quickly to changing working conditions.” Nilsson agrees: “A fixed conveyor line is hard to redesign and change, once it’s in place with permanent fittings in the floor or ceiling. Another example is our shuttle solution for movements between floors, which uses AGVs rather than a rail solution and costs much less.”

The lifetime cost is key

Jernbro AGVs are frequency-driven, with magnets in the floor, which offers simplicity and flexibility. “We also offer a laser/contour navigation system,” notes Nilsson. “The initial outlay might be higher, but it’s the lifetime cost that’s important – and it’s the job of the Purchaser to see that bigger picture.”

“The Forklifts and their Secret Superpowers” by Emer Conlon and Combilift

Collaboration between forklift manufacturer Combilift and award-winning Irish author Emer Conlon has resulted in “The Forklifts and their Secret Superpowers”, an exciting new children’s book has been launched just in time for Christmas, which depicts the main Combilift products as cartoon characters. Innovation has been a hallmark of Combilift and this has now been extended to capture children’s imaginations.

The combination of a children’s book and one of the largest indigenous companies in Ireland may not seem a likely fit, but according to Emer Conlon this is a novel way to communicate with existing and potential customers, as well as being involved in the education of the next generation. “I also wanted to use it as a marketing tool for the adults and so I used the USPs of the actual forklifts and turned them into the superpowers of the characters. That way both adults and children would get something from the book. “Martin McVicar (Combilift MD) really liked the idea – especially the educational aspect for children and as a result, CombiKids was created. So Combilift is ‘Lifting Innovation’ and now CombiKids is ‘Lifting Imaginations’”

“The aim was to achieve a balance between Combilift branding and creating a story, filled with drama and excitement featuring endearing characters that children would fall in love with. The Combilift adventure is a real page turner and the book also has a couple of ‘baddies’ – but these are of course not Combilift trucks!” For further enjoyment, there is an activity section at the back which includes something for all age groups such as one-off activities (join the dots and a word search puzzle) and activities that can be completed again and again (a Maze, Spot the Difference and a Map of the World). These add to the engagement and interaction that children will get from the book.

The CombiKids book highlights overcoming difficulties, the importance of friendship and that bullying is unacceptable. Needless to say, the hero is always a Combilift truck who “saves the day”. Also as the forklift trucks are all different shapes and sizes, there is a focus on the importance of being accepting of others’ differences, no matter what they look like or what shape or size they are.

Martin explains, “We believe it is very important to be involved with the education of the next generation and to that end we already have a number of programs including apprenticeships, tours, etc. However, our new CombiKids initiative will involve even younger children as they would ‘buy-into’ the Combilift brand by creating an association with it. This will encourage future engineers and other budding talent, as well as motivating children to read. It is a great way to highlight Combilift to a wider community that may not be overly familiar with it”.

Combilift was amongst the winners of the 2020 Red Dot Design Award thsi year  for it’s Combi-CBE4 model – the world’s first compact counterbalance design electric powered multidirectional forklift with its patented traction on all wheels. For the full story click here

 

Vanderlande delivers innovative AIRTRAX Pocket to de Bijenkorf

Vanderlande has installed its advanced AIRTRAX Pocket for de Bijenkorf at its Tilburg warehouse, the first large-scale system of its kind in The Netherlands.

The omni-channel solution is now fully operational. The Pocket sorter supports three areas on site: B2C orders; B2B store orders storing ‘fast movers’ and ecommerce returns in the storage area. It will be operated on de Bijenkorf’s behalf by Ingram Micro Commerce & Lifecycle Services, a leading provider of supply chain solutions. De Bijenkorf – meaning “the beehive” – is the most renowned chain of high-end premium department stores of the Netherlands.

Through its retail and e-commerce stores, the company sells luxury clothing, fashion accessories, cosmetics and perfume, as well as furniture and home accessories. One of the drivers behind de Bijenkorf’s decision to move to a central warehouse in Tilburg was that its older facilities were no longer fit for purpose.

The new 32,159m2 warehouse will supply seven national stores, as well as e-commerce orders from Germany, Luxemburg, Belgium, The Netherlands, France and Austria. To support its activities, de Bijenkorf required a cutting-edge automated solution that offered a sortation capacity of up to 8,000 items per hour and could handle both e-commerce multi-item and retail orders.

Vanderlande’s AIRTRAX Pocket is an innovative and reliable solution for transporting, sequencing and storing goods. There are approximately 48,000 pockets within the Tilburg system and the solution offers de Bijenkorf a loading capacity of 8,000 pockets per hour. The Pocket sorter will allow de Bijenkorf to handle around 95% of its 210,000 SKUs.

“In seeing the operation live, I am highly impressed by the Vanderlande AIRTRAX Pocket,” says Maxim Hurkmans, Business Unit Director, Ingram Micro. “We knew that the solution would become an integral part of our omni-channel warehouse because of its ability to reduce lead and transportation times and improve our stock handling.”

“De Bijenkorf has strong growth ambitions and is looking to move into different territories. To do so and to remain competitive, highly automated solutions such as the AIRTRAX Pocket are essential. Not only is the system performing effectively, but Vanderlande worked closely with us at all times during the installation process and has been a truly professional partner,” adds Joeri de Vaan, Senior Manager Operations, Ingram Micro.

“Innovations such as the AIRTRAX Pocket showcase our ambition to stay at the forefront of technology in the warehousing sector,” says Vanderlande’s Executive Vice President Warehousing and Parcel, Terry Verkuijlen. “We are proud to have partnered with Ingram Micro on this latest development, and now that the Pocket sorter is live, the warehouse can continue to deliver a first-class shopping experience to its customers.”

Subscribe

Get notified about New Episodes of our Podcast, New Magazine Issues and stay updated with our Weekly Newsletter.