IFOY Test Report: ARCOS by DS Automotion

The latest submission in the IFOY Award finalists to come under the microscope ahead of the announcement ceremony in Dortmund on June 22nd is the ARCOS AGV/AMR from DS Automotion.

Category: Intralogistics Software

IFOY Test Report

Automated Guided Vehicles (AGV) are known for the tireless execution of their transport orders. They travel rigidly predefined routes and deliver the respective transport loads to their destinations. Each lane, curve or intersection is carefully planned to realise the highest possible efficiency of the system. Mutual obstruction of the vehicles or even blocking is thereby ruled out.

Autonomous Mobile Robots (AMR), on the other hand, are responsible for reaching their destinations themselves. They are often only provided with the target and a map of the operational environment. With the help of sensors, they then continuously record their environment and can react independently to changes. Planning their paths independently allows them to avoid obstacles, but carries the risk that decisions made may negatively affect the efficiency of the overall system. The individual vehicles can interfere with or even block each other.

It is understandable that for plant operators it is tempting to use the positive features of both worlds. Therefore, DS Automotion has combined the strengths of both worlds (AMR and AGV), setting a milestone in the industry. According to the operator’s requirements, vehicles can act autonomously and avoid obstacles without blocking, but also follow pre-planned lanes.

The innovations are not only characterised by the coining of the terms “plannable autonomy” and “cooperative navigation”, as new core functions of the vehicle software. Conformity with the VDA-5050 interface, which is used across fleets, is also worth highlighting.

“Schedulable autonomy” is a way to navigate vehicles both “virtually lane-guided” and autonomously. The basic building blocks for this are the autonomy zones in which vehicles move freely. “Cooperative navigation” describes the ability of autonomously navigating vehicles to work together to find solutions to problematic situations. For example, the vehicles independently clarify the right of way between vehicles at intersections or bottlenecks.

IFOY test verdict: With the new software, DS Automotion vehicles can be quickly and easily integrated into production or logistics processes. In combination with the fleet manager NAVIOS, the planning and integration effort is reduced via the web-based interface. The zone-based planning and transport flow editor included in it enable the operator to adapt and expand the system. Transportation systems that use AMR with full autonomy typically have limited ability to intervene in the process. Here, the “schedulable autonomy” functions offer the possibility to define the behaviour of the vehicles more precisely. As in the case of virtual lane-guided AGVs, complex systems are thus realised with the highest possible efficiency. Due to the standardised interface, the operator can integrate the system into an already existing plant with VDA-5050 interface and also expand it at any time.

IFOY Innovation Check

Market relevance: ARCOS vehicle software combines the high flexibility of autonomous mobile robots (AMR) with the high efficiency of automated guided vehicles (AGV) in one transport system. As more warehouses, production facilities and hospitals are equipped with transport vehicles and the flexibility requirements in terms of throughput, environment complexity and task structure become more demanding, solutions like ARCOS are an important step in getting the best possible performance out of automated transport systems. Due to the breadth of application fields and the open interfaces of ARCOS, the market potential is estimated to be quite high. A first customer installation in a hospital environment is expected to go into operation shortly.

Customer benefit: With its so-called “Plannable Autonomy”, ARCOS promises maximum transport process efficiency by optimally merging the advantages of track-guided and autonomous transport vehicles in one vehicle software. However, the degree of autonomy can so far only be defined in spatially delimited zones, but not based on other, situational criteria. In addition, “Collaborative Navigation” in autonomous operation ensures that the optimal driving behaviour between the vehicles is coordinated independently at intersections or bottlenecks and that blockages are ruled out. ARCOS is compatible with all fleet managers, can also be used across manufacturers via VDA 5050, and can also be used in fleets with more than 100 vehicles.

Novelty / Innovation: Plannable Autonomy, i.e., the seamless integration of track guidance, partial autonomy, and free navigation in one vehicle software is new in this quality of integration in one solution. Although collaborative navigation is not an entirely new function, it is not coordinated centrally as in other solutions, but solved decentral only by the robots involved. Innovative dynamic lock zones are also used in this context.

Functionality / Type of implementation: The functionalities of plannable autonomy as well as collaborative navigation were shown to be of high quality and robust in several tests, some of which were very demanding. The collaborative navigation can also resolve difficult and dynamic situations and coordinate any number of vehicles with each other. One limitation of decentralised motion planning, however, is the operational range within a radius of approximately 10m. The applicability of ARCOS on all common chassis kinematics is exemplary.

Verdict: For the first time, ARCOS enables AGV and AMR fleets to drive variably, but zone-based between fixed lane guidance, lane guidance with flexible evasion, and free navigation (plannable autonomy) with a single flexible vehicle software. In combination with cooperative navigation, which enables the robots to avoid each other in a coordinated manner, a very efficient, powerful, and high-quality solution is offered that can also integrate vehicles from other manufacturers via VDA 5050.

Market relevance +
Customer benefit ++
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[KEY: ++ very good / + good / Ø balanced / – less / — not available]

Joloda Hydraroll Launches in Japan

Joloda Hydraroll Ltd., material handling expert and leading provider of loading and unloading solutions, announced today the opening of its new office in Kyoto, Japan. The move is designed to strengthen customer service and support for existing blue-chip customers in Japan, while underlining the intention for growth in the Japanese market.

The Joloda Hydraroll brand has established a strong presence in Japan via its distributor network in the past 45 years. The most prominent loading and unloading solution is the skate and track system, which is synonymous in Japan with the name ‘Joloda’.

Joe Banerjee, a member of the Joloda family for more than 30 years, has been appointed General Manager of Joloda Japan K.K. He will play a key role in meeting the company’s growth goals in Japan and raising awareness for automated loading systems in automotive, FMCG, and packaging industries.

The logistics industry in Japan is facing a significant challenge as new legislation comes into effect, dubbed the ‘2024 bug’. The law limits truck drivers to a total of 960 hours of overtime during one calendar year, which represents a major reduction.

In addition to the pressure placed on logistics companies from a spiked demand for home deliveries, industry researchers and consultants predict the regulations could exacerbate the driver shortage further, with truck drivers resigning as a result of depressed wages. To prepare, companies are being encouraged to proactively adopt new labour-saving and time-saving technologies.
With the opening of its new office in Japan, Joloda Hydraroll is well-positioned to provide a high level of customer service and support, helping to ensure the logistics industry in Japan continues to meet the growing demand for transportation of goods.

Wouter Satijn, Sales Director at Joloda Hydraroll, comments: “We are committed to helping logistics companies worldwide improve their operational processes, and we recognise the importance of strengthening our global presence to achieve this. For companies in Japan affected by the new legislation, our automated systems can help speed up the loading and unloading process, reduce driver waiting times, and improve the efficiency of each journey. Opening our commercial office in Japan enables us to strengthen our commitment to both new and existing customers during this challenging time.”

Joloda Hydraroll continues to expand its global footprint, ensuring that it can provide the best service to its clients worldwide. Including its distributor network, Joloda Hydraroll is now present in more than 30 countries worldwide. The launch of Joloda Japan K.K. follows the opening of Joloda Hydraroll SAS in France in 2022.

At Joloda Hydraroll, we’re more than ‘off-the-shelf.’ We automate and innovate, making manual solutions more effective. As global leaders in loading solutions, no problem is too great – we want to bring ease, efficiency, and safety to the movement of goods. To take the strain out of warehousing and logistics, we offer the ideal solutions to overcome any existing loading challenges, regardless of shape and size. We’re here to lighten loads, no matter what. And we’ll be by your side every step of the way.

Add-ons for Electric Yale® Lift Trucks

Yale Lift Truck Technologies has launched two specially engineered operator assistance options to support warehouse and intralogistics operations. Available via its Special Products Engineering Department (SPED), the Reverse Speed System and Dynamic Pedestrian Awareness Lights, can be fitted to selected Yale® electric lift truck models and may help to optimise operational safety and efficiency.

“Yale Lift Truck Technologies is focused on producing technology-enabled lift trucks for warehouse and intralogistics operations that support productivity, efficiency, and reduced costs,” says Robert O’Donoghue, Vice President Marketing and Solutions EMEA, Yale Lift Truck Technologies. “Intralogistics operations can stay competitive, by adopting the latest technologies. The new forklift add-on solutions provide a way for warehouses to specify reliable equipment that is designed to meet their application and operators’ requirements.”

The patent-pending Reverse Speed System is available for Yale electric lift trucks, which are well suited to indoor warehouse operations. As an operator assistance option, it is suitable for use in warehouses across many industries, such as food distribution, beverage manufacturing, or auto parts distribution. However, it may be particularly useful where high numbers of temporary or agency staff are employed, such as in retail and e-commerce warehouses, or third-party logistics (3PL) operations.

The system includes a sensor next to the rear drive handle, which detects when a hand is positioned on the handle. When the sensor is activated, it allows the truck to reach full reverse speed. If the sensor is not activated the reverse speed is limited to 2 km/h. Holding the handle encourages the operator to look in the direction of travel whilst reversing which is standard practice and important for keeping clear of pedestrians and objects in the path of travel. When the sensor is activated, the forward speed is limited to 8 km/h to minimise operator bypass of the system.

“Warehouses may find that the Reverse Speed System can help to enhance efficiency and productivity, keeping lift trucks and the operation moving, whilst supporting safety,” says Robert. “Certain operations may also benefit from the new Dynamic Pedestrian Awareness Lights option.”

These compact LED lights can be front and/or rear mounted on most Yale electric forklifts, and are direction activated. They work in a similar way to ‘spot’ pedestrian lights, except that they display a dynamic, repeating, ‘progressively flashing’ blue arrow pattern on the floor. This pattern provides visible indication to nearby pedestrians or truck operators that a lift truck is approaching, as well as indicating what direction it is approaching from.

“Fast paced intralogistics operations may have a high number of pedestrians who could potentially benefit from this solution,” says Robert. “Equally, it may be useful in warehouses where there are blind corners, cross aisles, or unloading operations with sub-optimal visibility conditions.”

This option may also support operational efficiency as it helps minimise the risk of disruption due to potential incidents. It may also help minimise the risk of damage to stock and infrastructure, and the associated costs. For intralogistics operations and warehouses that operate lift trucks outdoors, either in loading or storage areas, Dynamic Pedestrian Awareness Lights can also be supplied with selected Yale internal combustion forklifts. However, operations must take into account the fact that LED lights can be completely invisible in brightly lit conditions, such as in daylight.

“Yale Lift Truck Technologies is continually responding to ever-changing market conditions and demands,” adds Robert. “This is one example where we have provided solutions for the differing needs of our warehouse customers.”

Yale and its network of Dealer Partners are focused on customer success and supporting productivity, efficiency, and sustainability in the fast-changing intralogistics industry. Both new add-ons are available to order from independent Yale dealers internationally.

RIO Trucks Benchmark Fleet Visibility

Efficient internal benchmark processes are essential for every transport service provider. RIO is setting new standards for telematics with its interface solutions this spring. Without any hardware updates or retrofits, trucks and trailers as well as vans can be united online on the RIO platform via so-called telematics connectors and thus be made visible. Carriers with Scania trucks and a My Scania account can be the first to benefit from this interface renewal at RIO. The onboarding has been designed to be user-friendly in order to quickly provide customers with the benefits of efficient fleet management.

The large amount of different telematics systems often poses an unnecessary effort to every fleet operator. A glance at one system offers a considerable added value to be able to keep an eye on one’s own fleet. The new interfaces developed by RIO, also known as connectors or APIs, replace existing processes for connecting external systems and thus enable an optimized consolidation of telematics data on one platform. For Scania trucks or also for the applications of the telematics provider Webfleet, these simplified measures of interfacing are already available. Many other brand-specific APIs are in the final development phase at RIO and will include position data as well as other important status information.

“This uncomplicated integration of telematics data from a wide range of truck manufacturers – be it MAN TB, Mercedes-Benz Truck, Volvo Trucks or Scania – in one cloud-based user interface is an important step for the further development of logistical processes. The initial possibility of bringing Scania trucks onto our platform without much effort is exemplary for this transparency boost and makes me proud,” says Jan Kaumanns, CEO of RIO. “With this, we are creating a unified, clear ecosystem for transport companies to manage their fleets more efficiently and we will improve the flow of information along the entire supply chain for all stakeholders.”

However, integration does not end with tractor units: The trailers, which are of great importance for every transport service provider, are also networked in this ecosystem. The current location, the tractor unit connected to the trailer and other information can thus be made available for fact-based decision-making in dispatching.

RIO establishes the direct connection to the telematics systems of the trailer manufacturers, for example Kögel or Schmitz Cargobull, via suitable interfaces, which will also start with the position data in the roll-out. Analogous to the truck sector, telematics providers such as idem telematics are also connected here. Jan Kaumanns states: “The more the data silos that still exist are opened up in the future and trucks, trailers and vans can be viewed transparently by everyone on one platform, the greater the increase in added value in the entire supply chain. In order to provide added value for fleet operators and their route management, we are also working on solutions for the driver side. It remains exciting.”

TB Digital Services is a member of the TRATON GROUP and bundles digital services on an open, cloud-based platform under its RIO brand. The product portfolio includes solutions for the logistics and transport industry from the areas of telematics, transport management and driver communication. The TRATON GROUP is a subsidiary of Volkswagen and is one of the world’s leading commercial vehicle manufacturers with its Scania, MAN, Navistar and Volkswagen Truck & Bus brands.

Support for Energy-efficient Drive Systems

With its ECO service, NORD helps companies to find the most energy-efficient drive solution for their application. Not only energy consumption and CO₂ emissions but also the costs for administration, maintenance and wear can be reduced by using suitable drive systems. The NORD ECO box can measure the energy consumption of individual drives in detail and allows for extensive data analysis.

“The first step is the comprehensive collection of measurement values,” Jörg Niermann, Head of Marketing at NORD, explains. “The NORD ECO box contains an energy measuring device that measures the drive’s current and voltage. It determines the effective or reactive power, i.e. the energy actually used or not used, and from this calculates the relative power factor.”

After installation of the NORD ECO box between the drive and power supply, data covering permanent loads, load peaks and irregular conditions is recorded over a period of two months. Measuring over the entire period creates a high density of data that can identify patterns and random outliers, allowing a load cycle of the entire system to be created.

Evaluation of the data

Once the survey is completed, NORD evaluates the data. The customer receives the evaluation in the form of a PDF document which presents the main key data. In the evaluation of the results, the large amount of data recorded makes it possible to determine precisely whether the dimensions of a system meet the requirements of the respective application or whether the system is oversized, for example, which is particularly important when optimising for energy efficiency.

Reduction of variants

In large systems with numerous drives – such as in intralogistics – the NORD ECO service can help not only to optimise the power used by the individual drive systems, but also to reduce the number of different systems. This helps to further streamline production, logistics, storage and service processes. The high-efficiency motors from NORD provide a constant torque over a large speed range and are particularly suitable for a reduction of variants.

Together with the data evaluation, the customer receives a recommendation for an efficient NORD drive solution. The energy balance of the NORD solution is documented as part of a further measurement and the customer can see their increase in efficiency in writing.

“The NORD ECO service has already helped various customers to improve the energy efficiency of their production and thus to reduce their carbon footprint,” says Niermann.

Shipping Losses Hit Record Low in 2022

Shipping transports around 90% of world trade onboard different vessels so maritime safety is critical. Improvements have been significant over the past decade, culminating in the sector reporting a record low number of large ships lost over the past year. However, a combination of factors impacting fire risk, ongoing and new threats posed by the ripple effects of the Ukraine conflict, decarbonization challenges, economic uncertainty, as well as the rising cost of marine claims, means the sector still has plenty of obstacles to navigate over the next 12 months and beyond, according to insurer Allianz Global Corporate & Specialty SE’s (AGCS) Safety & Shipping Review 2023.

“Shipping losses have sunk to the lowest number we have seen in the 12-year history of our annual study reflecting the positive impact safety programs, trainings, changes in ship design and regulation have had over time,” says Captain Rahul Khanna, Global Head of Marine Risk Consulting at AGCS. “While these results are gratifying, several clouds appear on the horizon. More than a year after Russia’s invasion of Ukraine, the growth of the shadow oil tanker fleet is the latest consequence to challenge shipowners, their crew and insurers. Fire safety and the problem of mis-declaration of hazardous cargo must be fixed if the industry is to benefit from the efficiency of ever- larger vessels. Inflation is pushing up the cost of hull, machinery and cargo claims. Meanwhile, although the industry’s decarbonization efforts are progressing, this remains by far the sector’s biggest challenge. Economic pressures could put vital investments in companies’ strategies, as well as in other safety initiatives, in jeopardy.”

Every year AGCS analyses reported shipping losses and casualties (incidents) involving ships over 100 gross tons. During 2022, 38 total losses of vessels were reported globally, compared with 59 a year earlier. This represents a 65% decline in annual losses over 10 years (109 in 2013). Thirty years ago, the global fleet was losing 200+ vessels a year.

According to the report, there have been more than 800 total losses over the past decade (807). South China, Indochina, Indonesia, and the Philippines maritime region is the global loss hotspot, both over the past year and decade (204 total losses). It accounted for one-in-five losses in 2022 (10) driven by factors including high levels of trade, congested ports, older fleets and extreme weather. The Arabian Gulf, British Isles and West Mediterranean waters were the second top loss locations (3). Around a quarter of vessels lost in 2022 were cargo (10). Foundered (sunk/submerged) was the main cause of total loss across all vessel types (20), accounting for over 50%. Fire/explosion ranked as the second top cause of loss (8). Vessel collision third (4).
While total losses declined over the past year, the number of shipping casualties or incidents reported remained consistent (3,032 in 2022 compared to 3,000 in 2021). The British Isles saw the highest number (679). Machinery damage or failure accounted for close to half of all incidents globally (1,478). There were over 200 fires reported during 2022 (209) – the highest number for a decade, making this the third top cause of incidents globally, up 17% year-on-year.

Several factors are increasing the risk of fires at sea and on land. Decarbonization is leading to new types of cargo being transported on vessels, such as electric vehicles (EVs) and battery-powered goods. Potentially highly flammable lithium-ion (Li-ion) batteries pose a growing risk for container shipping and car carriers. This battery market is expected to grow by over 30% annually over the next decade.

One of the main hazards of Li-ion batteries is ‘thermal runaway’, a rapid self-heating fire that can cause an explosion. The main causes of Li-ion fires are substandard manufacturing or damaged battery cells or devices, over-charging and short-circuiting. Fires in EVs with Li-ion batteries are difficult to extinguish and capable of spontaneously reigniting. “Most ships lack the suitable protection, detection and firefighting capabilities to tackle such fires at sea,” says Khanna. “Attention must focus both on pre-emptive measures and emergency plans to help mitigate this peril such as adequate crew training and access to appropriate firefighting equipment or improving early detection systems. Purpose-built vessels for transporting EVs would be advantageous.”

At the same time, hazardous cargos are increasingly transported by increasingly larger vessels. Container carrying capacity has doubled in the last 20 years. The 10 largest container operators have more than 400 new vessels on order and the majority will be larger than the ships they replace. Consequently, the impact of fires is amplified, potentially resulting in more severe losses. Fire is already one of the most frequent causes of total losses across all vessel types with 64 ships lost in the past five years alone. Meanwhile, AGCS analysis of close to 250,000 marine insurance industry claims shows that fire was also the most expensive cause of loss, accounting for 18% of the value of all claims analyzed.

Industry reporting systems attribute around 25% of serious incidents onboard container ships to mis-declared dangerous goods, such as chemicals, batteries, and charcoal, although many believe this number to be higher. “Failure to properly declare, document and pack hazardous cargo can contribute to blazes or hamper firefighting efforts,” Khanna explains. “Labeling a cargo as dangerous is more expensive. Therefore, some companies try to circumvent this by labeling fireworks as toys or Li-ion batteries as computer parts, for example.” Several large container shipping companies have turned to technology to address this issue using cargo screening software to detect suspicious bookings and cargo details, while large container operators are imposing penalties. “Unified requirements and penalties for mis-declared hazardous cargo would be welcomed,” says Khanna.

More than a year after Russia’s invasion of Ukraine, the ripple effects for shipping continue to be felt. The threat of collateral damage on civilian shipping in or around the war risk area remains high and could stem from floating mines for example. Oil sanctions have also resulted in Russia and its allies creating a shadow tanker fleet to transport and sell its oil. Estimates of its size vary – as many as 600 vessels. “The shadow fleet is more likely to be made up of older ships, operating under flags of convenience with lower maintenance standards,” explains Justus Heinrich, Global Product Leader Marine Hull at AGCS. “The increase in their number is a worrying development, threatening the world fleet and the environment. A major incident can cause loss of life as well as uninsured damage or pollution.” In May 2023 an uninsured, unladen 1997-built tanker, Pablo, exploded in Southeast Asia, reportedly killing crew.

Shipping contributes around 3% of global greenhouse gas (GHG) emissions annually and is committed to tough targets to cut these. The pace and progress of its efforts are influenced by technological developments, adoption of energy-efficient fuels, regulation and market forces. Shipping companies and cargo operators are already switching to vessels powered by liquefied natural gas and are using and trialling alternative fuels such as biofuels, methanol, ammonia and hydrogen, as well as solar and battery-powered all-electric vessels, wind-assisted propulsion systems, more efficient propellers and bulbous bow designs.

Transitioning away from carbon-based shipping will involve a demanding period of change and significant investment of about $1.4trn. A mix of fuels is likely to exist for the next five to 10 years, posing challenges for shipowners, operators and ports. From a loss perspective the industry has not yet seen any major claims from alternative technologies or fuels. However, as these are introduced at scale, more issues may surface. “Collaboration is key and regular exchanges of information and data between companies and insurers from testing and experiences will be important in helping to reduce transition risks,” says Heinrich.

Following the post-pandemic boom in container shipping, economic and geopolitical uncertainty and falling demand have hit freight rates. The cost of shipping a container between Asia and the United States or Europe in April 2023 was more than 80% lower than a year earlier. “The question is whether this decline, together with the prospect of an economic downturn, will impact maintenance and risk management budgets. Prior downturns have impacted these, leading to losses and an uptick in machinery damage incidents,” says Heinrich.

Increased commodity prices, higher labour costs and supply chain disruption have had a significant impact on marine insurance claims, in particular hull and machinery. “The price of steel, a key cost driver in hull claims, increased sharply post-pandemic, as did spare parts. A typical propeller or machinery claim now costs around two times more than pre-pandemic,” explains Régis Broudin, Global Head of Marine Claims at AGCS. “Shortages and delays in obtaining replacement parts have also led to longer stays in repair yards while labor shortages have also increased costs. This comes on top of the increased expense of dealing with large vessels, which face higher costs for repairs, salvage and towing.” The post-pandemic boom in container shipping has also impacted. Cargo values have risen with the increase in the price of goods and raw materials. “Even companies with the best risk management will see the impact of inflation on claims,” concludes Broudin.

Raft of Warehouse Deals in Czechia Signed

CTP has signed deals totalling 96,000 sqm at five of its logistics CTParks across the Czech Republic since the start of 2023. A range of factors including rising domestic consumption, strong economic growth and the trend for ‘nearshoring’ have led to multinationals continuing to expand their footprint in the country and the wider Central and Eastern European (CEE) region.

Since January, Dr.Max the rapidly expanding Czech headquartered pharmacy business, has taken 27,000 sqm on leases at two CTParks in the Czech Republic. It has signed for 15,800 sqm on a 20 year lease at CTPark Brno Lisen in the south of the country, where Dr Max will also open a pharmacy for the community of businesses at the park. Dr.Max has also leased 11,300 sqm at CTPark Ostrava Poruba for 5 years in the east of the Czech Republic. Dr.Max operates across the CEE region and Italy, with 17,000 employees and 2,500 pharmacies in countries including Poland, Slovakia, Hungry, Bulgaria and Romania as well as the Czech Republic.

Dr.Max is just one example of a multitude of CEE businesses that have benefitted from the fast growth of the region’s economies and middle classes in recent years. CTP published research last month, called ‘CEE: A Business-Smart Region’, that showed the region has shown strong resilience with real GDP growth outperforming Western European markets and the whole of Europe. This trend is set to continue as CEE GDP growth is forecast to grow twice as fast as the Eurozone average between 2023 and 2026. Fuelled by economic expansion, domestic consumption in the CEE has grown by almost 50% since 2010, more than double the rate of the EU-27 average.

The Czech Republic and the wider CEE are also benefiting from the ‘nearshoring’ trend among international businesses. In the first part of this year, a German provider of third-party logistics solutions (3PLs) has signed for 19,000 sqm of space at CTPark Žatec in the north west of the Czech Republic just 30km from the German border. While an Asian manufacturer of IT components has taken 50,000 sqm of space at CTPark Blucina in the south of the country, close to the Austrian border.

Nearshoring has been driven by the pandemic and a changing geopolitical environment increasing supply chain risk and in turn demand for manufacturing closer to home, where products consumed in Europe are increasingly made in Europe. In a recent survey MAERSK identified the Czech Republic as a global top 10 hotspot with Poland ranked in first place and Romania in second.

Jan Žák, CEO of Dr.Max for the Czech Republic said: “The CEE’s strong economic backdrop has supported the expansion of our business and we believe it will continue to do so for many years to come. We value our relationship with CTP because it builds energy efficient logistics properties to suit our needs then continues to own and manage them for the long term. This creates a lasting landlord-tenant relationship because it means CTP has an in-depth understanding of our requirements, which is invaluable as we increase our footprint across the region. We are already tenants at three CTParks in Romania, where we occupy almost 50,000 sqm of space.”

Jakub Kodr of CTP said: “The CEE continues to demonstrate its resilience and dynamism, with the region’s industrial and logistics sector expected to outperform Western and Southern Europe. The fact we have let 100,500 sqm of space in the Czech Republic alone since the start of this year, is further evidence of the economic strength of the region. In Q1-2023 we signed leases totalling 297,000 sqm and two-thirds of these were with existing tenants. This is central to our business model of growing with existing tenants like Dr.Max, providing them with a flexible service tailored to their business, so when they need to expand they do so within our portfolio.”

CTP also attributes its success to being what it calls ‘Parkmakers’ – not just building logistics buildings — but creating vibrant sustainable business ecosystems for people – its clients, their employees, and local communities. Developing industrial space alongside cafes, gyms, convenience stores and more, all close to urban centres, with energy efficient buildings and forest conservation.

New Cargo Handling Facility at Heathrow

IAG Cargo, the cargo division of International Airlines Group (IAG) today celebrates the official opening of its new cargo handling facility, New Premia at key international hub, London Heathrow.

New Premia will serve as IAG Cargo’s new home for handling premium loose shipments, enabling double the amount of cargo to be managed daily. To accommodate this increase in cargo handling capacity, significant focus has been given to designing bespoke IT systems and systems integration to regulate freight movements and allocations inside the facility.

The facility has been designed to handle more cargo for customers as efficiently as possible, with 11 new landside doors, meaning even faster engagement for drivers to collect or drop off cargo. The temperature-controlled building includes a state-of-the-art Constant Climate Quality Centre (CCQC) for pharmaceuticals, with 29 dedicated cool cells and temperature facilities available from +2°C to +8°C (COL), +15°C to +25°C (CRT) and -20°C (FRO) ensuring sensitive shipments are held in a temperature-controlled environment at all times. Additionally, the +15°C to +25°C (CRT) chamber includes two dedicated break and build workstations. The new facility is certified under IAG Cargo’s Good Distribution Practice (GDP) WDA licence issued by the UK Medicines & Healthcare Regulatory Agency.

Operationally, four large ‘transfer vehicles’ have been introduced which service the 20 new workstations. These vehicles pass through rapid-rise doors allowing cargo to be moved autonomously through the facility and into storage in advance of collection and delivery to the aircraft for exports and similarly the process works in reverse for imports. This process uses ground-breaking technology as the system is fully integrated with IAG Cargo’s existing Warehouse Management System – which is the first time globally that this integration has been delivered.

David Shepherd, Chief Executive Officer at IAG Cargo said: “The opening of New Premia is a pivotal milestone for IAG Cargo – the benefits it will bring both to our customers and our operational teams is huge. We strive to provide the best service for our customers and the investment into our IT systems will improve our operational performance, optimising the movement of cargo to support global trade. I’m proud of the entire team that have made it possible to officially launch today – it represents a truly exciting time for us as a business. I look forward to seeing New Premia now run at its full potential.”

Investment into learning and development remains key at IAG Cargo and to prepare for New Premia opening and the transition to the new model, IAG Cargo staff have received targeted training over the last 18 months and this training continues as normal operations takes place at the facility. New roles have also been created such as six new Planning Managers, who work closely with the Operations Duty Manager and are fundamental in delivering the day-to-day operations.

IFOY Test Report: Crown SP 1500

With just a few weeks to go until the IFOY Awards are handed out in Dortmund on June 22nd, we continue our look at all of the 2023 finalists and share the verdict from the IFOY test conducted during the evaluation by an expert jury in March. Our next entry is the SP 1500 series order picker from Crown.

Category: Warehouse truck “highlifter”

IFOY Test Report

The SP 1500 is Crown’s latest high-lift order picker. It offers a load capacity of up to 1,250kg, driving speeds of up to 12km/h and a maximum lift speed of 0.71m/s at lift heights of up to 11.2m. To meet market demands, Crown redesigned the entire platform ̶ based on feedback from 250 customer surveys worldwide. The result is greater comfort, better handling, and more customisation options for users. The only element in the cab that has not changed is the Gena system, although the display now runs a new generation of software.

Thanks to the Work Assist Rail, numerous customised solutions allow the operator to set up the workstation entirely as desired. In the current configuration, however, this is only possible with tools. The safety doors that provide access to the booth have been renewed and are now easier to operate. The cab itself is 150mm higher so that even tall operators do not feel trapped as quickly or hindered by peripheral equipment attached to the Work Assist.

For the first time in high lift trucks, Crown offers the option of a dual configuration that allows the operator to control the truck from either side of the cab. The controls feature active sensing: When the right-hand control unit is gripped, the left-hand unit will be automatically activated. Thanks to the clever positioning of the controls, all hydraulic functions can be operated in a single movement. The steering wheel is tiltable and can be adjusted and operated in both horizontal (European) and vertical position (standard in the USA). The two control units on the mast side are also height-adjustable. Also new are the bright LED lights on the sides of the cabin contours. These illuminate the picking positions in the often dark aisles and give the operator an even better view of the goods.

During the IFOY test drive, it is obvious that visibility is optimised to an unprecedented degree on the SP 1500. A standard centre window, unique to these trucks, provides unsurpassed downward visibility even from great heights. Two large viewing windows are also present on the fork side, while the cab floor features grilles that provide optimal visibility without requiring the operator to leave the safe contours of the truck. For the first time on high-lift order pickers, Crown has also included a panoramic skylight that also optimises upward visibility.

The IFOY test team would have liked to have seen the central lift cylinder also replaced with two cylinders recessed into the mast for even better visibility during the extensive visibility optimisation. According to Crown, this will be considered in a future optimisation. In addition, a central cylinder that is up to 100mm shorter than the previous one would be sufficient now.

Another improvement expected in future forklift models, especially in Europe, is a footplate that acts as a dead man’s switch as a whole. At present, the SP 1500 is equipped with a large dead-man’s button, which is also much more convenient than that of its predecessor.

Another innovation is found under the battery cover. In addition to 24V units, Crown now supplies the SP 1500 with 48V batteries (from 432Ah to 960Ah). For example, for application situations where a higher residual capacity is required or a longer operating time is needed. The 48V batteries significantly increase the truck’s performance and enable, among other things, high-performance lifting. Here, the lifting speed increases to up to 0.71m/s. The standard lifting speed is already 0.58m/s, which is well above the market average. Another standard feature is regenerative lowering of the mast for greater energy efficiency.

IFOY test verdict: The SP 1500 high-lift order picker is the new standard for efficient order picking. Visibility and clarity are industry-leading and bring the greatest benefits. But the numerous customisation options to configure the workstation entirely according to your needs are also unique.

IFOY Innovation Check

Market relevance: With the SP 1500, Crown is setting new standards within order picking applications, which are increasing due to more and more demands. Increasing requirements for performance, efficiency and ergonomics in e-commerce and retail are therefore leading to high market relevance.

Customer benefit: Using the completely new model, the performance data of the SP 1500 can convince all across the board. With a lift height of over 10m at high travel and lifting speeds, a clear increase in performance can be expected. The unique ergonomics with a large number of configuration options, which were developed from studies conducted directly at the customer’s premises, are another key feature. The different aisle widths, the uniquely individually adjustable operation and the excellent field of vision are particularly worthy of mention. This without a doubt increases comfort for customers while at the same time ensuring a high level of safety during order-picking.

Novelty / Innovation: In addition to the increased performance characteristics, Crown is showing some innovative features that have a high degree of novelty in this area. Due to the high lift height, regenerative lowering could be used sensibly for the first time to increase energy efficiency, whereby low conversion efficiency is to be expected due to the hydraulic-electric-generative solution. A very impressive feature is the operator’s area, which provides the right adjustability for every body size and ensures visibility of all vehicle boundaries even at maximum lift height thanks to the viewing openings in the floor and the centre window.

Functionality / Type of implementation: The SP 1500 delivers what it promised on paper and appears in an outstandingly solid design. In every respect, it offers adjustment possibilities that promise comfortable work and even address the different needs of the European and American markets. For example, the steering wheel can be switched between vertical and horizontal in the simplest way, which underlines the universality of the truck with this exemplary detail.

Verdict: Crown’s SP 1500 convinces in every respect and is ahead in the market comparison.

Market relevance +
Customer benefit ++
Novelty / Innovation +
Functionality / Type of implementation ++
[KEY: ++ very good / + good / Ø balanced / – less / — not available]

 

AMRs Deployed in Irish Pharma DC

United Drug, Ireland’s largest pharmaceutical distribution company has partnered with Locus Robotics, an industry leader in autonomous mobile robots (AMR) for warehouse fulfilment, to deploy 21 LocusBots at their Baldonnel Dublin distribution centre to improve customer order fulfilment productivity. The innovative, robot-driven warehouse automation system will also ensure order pick accuracy and improve workplace quality, ergonomics, and safety. The Dublin site deployment is the first of its kind in Ireland.

With the rapid increases in online volume, coupled with the lack of available labour, health care distributors have been challenged to rapidly scale to meet growing wholesale and consumer demand for quick, accurate, and cost-effective order fulfilment. Deploying Locus AMRs within United Drug’s Baldonnel warehouse will proactively position them to meet these demands with a scalable, proven, and cost-effective solution.

“This partnership reflects our ongoing commitment to deploy innovative logistics solutions that use advanced technology to address increasingly complex fulfilment challenges,” says Paul Malone, Head of Operations for UDD & UDC at United Drug Ireland. “In a tight labour market, the Locus solution helps us to efficiently optimise productivity across our existing labour force so that we can enhance our customer service levels.”

“We are proud to partner with United Drug to deploy our powerful and efficient multi-bot solution to support their warehouse operations in Baldonnel, Dublin,” said Rick Faulk, CEO of Locus Robotics (pictured). “Our purpose-built robotics solution seamlessly addresses the needs of United Drug’s distribution warehouses by eliminating unproductive worker walking time to dramatically improve picking volumes and shorten order cycle times. In addition, Locus helps to ensure key worker health, ergonomic, and safety.”

Powered by LocusOne, the industry’s smartest, fully integrated warehouse orchestration and execution platform, LocusBots are engineered for maximum warehouse efficiency, delivering optimal productivity utilising the latest navigation and vision system technologies. LocusBots navigate autonomously through the warehouse working closely and safely with associates to improve order picking productivity and throughput efficiency. They can be flexibly and seamlessly deployed as demand changes, supporting a diverse range of picking strategies and workflows.

Locus Robotics is the world leader in revolutionary, enterprise-level, warehouse automation solution, incorporating powerful and intelligent autonomous mobile robots (AMRs) that operate collaboratively with human workers to dramatically improve product movement and productivity 2–3x. Named to the Inc. 500 two years in a row, and winning over 17 industry and technology awards, the Locus solution dramatically increases order fulfilment productivity, lowers operational costs, and improves workplace quality, safety, and worker ergonomics. Supporting over 100+ of the world’s top brands and deployed at 250+ sites around the world, Locus Robotics enables retailers, 3PLs and specialty warehouses to efficiently meet and exceed the increasingly complex and demanding requirements of today’s fulfilment environments.

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