The benefits of pallet wrap and pallet wrap systems

Often the hub of many businesses, warehouses commonly see an increase in activity at this time of year. To support operations, Kite Packaging takes a brief look at some of the benefits of pallet wrap and pallet wrap systems and remind businesses of the importance of applying and using pallet wrap correctly. Not only do Kite have a vast range of solutions, they also have specialist pallet wrap engineers that are on hand to offer support and advice and have access to manual pull plate tests, electronic force/puncture tests and technology lab testing.

Some key benefits of using pallet wrap and pallet wrap systems

  • Secure palletised products during transit
  • Protection from dust, dirt, and moisture
  • Prevent damage to goods
  • Improving pallet stability
  • Reduce the risk of injury
  • Increase efficiency and speed
  • Reduce waste
  • Save money
  • Support towards best practice and quality
  • Prevent accidents during transportation and storage

Kite Packaging has released a number of new innovations this year, including a new protective face visor for the NHS which took a week to devise, design and supply 10,000 units to the NHS, and insulated box liners to its thermal range.

3PLs: Don’t get Behind in e-fulfillment Race

If 3PLs want to win online fulfillment business they must be able to demonstrate that they have the IT infrastructure in place to respond to the demands of e-commerce retailers – and their customers, says Utordo director, Richard Davies.

The spectacular growth of internet shopping coupled with a sharp dip in demand for deliveries of replenishment stock to high street stores during the Covid crisis, has prompted many traditional logistics and transport companies to adapt their business models to allow them to compete in the increasingly crowded online fulfillment space.

However, if third party logistics (3PL) service operators whose focus has always been on the storage and delivery of palletised loads from the warehouse to the high street store, want to be in the running to win fulfillment business they must be able to demonstrate that they are set up to respond to the demands of e-commerce retailers – and their customers.

This might, for instance, require some remodeling of existing storage systems to accommodate more SKUs and pick faces or investment in staff training to ensure workers have the skills they will need to undertake the kind of specialist picking, packing, kitting and re-working tasks that e-fulfillment entails.

But, perhaps most importantly, for an e-fulfillment operation to perform efficiently a logistics company’s warehouse management system (WMS) will have to be adapted to make it capable of integrating with an online retailer client’s webstore as well as any other internet marketplaces through which the retailer trades, such as ebay and Amazon.

Synchronising the 3PL’s WMS with a client’s e-commerce platform makes things easier for the seller and the logistics services supplier by allowing a host of data, such as order status and inventory levels, to be automatically exchanged in real time.

But by no means every e-commerce fulfillment service can offer this level of software sophistication.

Anecdotal evidence suggests that the costs involved in upgrading WMS software and concerns over the disruption to operations that ‘re-setting the system’ may bring are the most quoted reasons why 3PLs fail to make their software ‘fulfilment-ready’.

In other words, logistics companies are reluctant to make a high Capital Expenditure commitment to change a working WMS – particularly one that they have already made a significant financial contribution to and have confidence in.

This is probably understandable: after all, a 3PL that has invested a sizable chunk of time and money on the development of a warehouse management system that it believes is the perfect tool for controlling client stock, replenishment orders, staff tasks and materials handling equipment will want to avoid the cost and potential disturbance to the smooth running of day-to-day operations that reconfiguring a WMS can involve.

But now a cloud-based middleware solution has been developed and launched that allows logistics companies to link their WMS to a client’s web-store and any other online marketplaces where they are visible, simply and cost effectively.

The new system is called Utordo. Sitting between the retailer’s website and any other marketplaces and a 3PL’s WMS, Utordo converts and standardises order information and exports data relating to each order to the WMS using secure flat file, XMS or API formats.

This process allows a 3PL’s retailer client’s orders to appear on the host warehouse management system the instant an order is received and, in doing so, effectively upgrades an existing WMS to deliver the functionality needed to provide reliable and efficient order fulfillment capability.

Compatible with all well-known WMS brands, Utordo also handles order communications with the online seller’s customers and updates the retailer’s web-store and other marketplaces with tracking and order details in real time.

Utordo technology is offered as a SaaS (Software as a Service) package with a minimum 12-month contract agreement. This means that the full Utordo package is, in effect, ‘hired’ for a pre-agreed monthly fee.

With Utordo 3PLs can dramatically improve the levels of service that they offer to their existing internet retail clients, while logistics operators that are new to online order fulfillment can tender for internet retail accounts knowing that they have a system in place that delivers all the data they need to be able to offer a reliable, first-class e-fulfillment service.

In June of this year the British Retail Consortium announced that internet sales accounted for 50 per cent of the UK retail market and the online retail market will only continue to grow. Those logistics companies that are not equipped with the skills and technology required to provide the services needed by today’s retailers risk being left behind.

3PLs: Don’t get Behind in e-fulfillment Race

If 3PLs want to win online fulfillment business they must be able to demonstrate that they have the IT infrastructure in place to respond to the demands of e-commerce retailers – and their customers, says Utordo director, Richard Davies.

The spectacular growth of internet shopping coupled with a sharp dip in demand for deliveries of replenishment stock to high street stores during the Covid crisis, has prompted many traditional logistics and transport companies to adapt their business models to allow them to compete in the increasingly crowded online fulfillment space.

However, if third party logistics (3PL) service operators whose focus has always been on the storage and delivery of palletised loads from the warehouse to the high street store, want to be in the running to win fulfillment business they must be able to demonstrate that they are set up to respond to the demands of e-commerce retailers – and their customers.

This might, for instance, require some remodeling of existing storage systems to accommodate more SKUs and pick faces or investment in staff training to ensure workers have the skills they will need to undertake the kind of specialist picking, packing, kitting and re-working tasks that e-fulfillment entails.

But, perhaps most importantly, for an e-fulfillment operation to perform efficiently a logistics company’s warehouse management system (WMS) will have to be adapted to make it capable of integrating with an online retailer client’s webstore as well as any other internet marketplaces through which the retailer trades, such as ebay and Amazon.

Synchronising the 3PL’s WMS with a client’s e-commerce platform makes things easier for the seller and the logistics services supplier by allowing a host of data, such as order status and inventory levels, to be automatically exchanged in real time.

But by no means every e-commerce fulfillment service can offer this level of software sophistication.

Anecdotal evidence suggests that the costs involved in upgrading WMS software and concerns over the disruption to operations that ‘re-setting the system’ may bring are the most quoted reasons why 3PLs fail to make their software ‘fulfilment-ready’.

In other words, logistics companies are reluctant to make a high Capital Expenditure commitment to change a working WMS – particularly one that they have already made a significant financial contribution to and have confidence in.

This is probably understandable: after all, a 3PL that has invested a sizable chunk of time and money on the development of a warehouse management system that it believes is the perfect tool for controlling client stock, replenishment orders, staff tasks and materials handling equipment will want to avoid the cost and potential disturbance to the smooth running of day-to-day operations that reconfiguring a WMS can involve.

But now a cloud-based middleware solution has been developed and launched that allows logistics companies to link their WMS to a client’s web-store and any other online marketplaces where they are visible, simply and cost effectively.

The new system is called Utordo. Sitting between the retailer’s website and any other marketplaces and a 3PL’s WMS, Utordo converts and standardises order information and exports data relating to each order to the WMS using secure flat file, XMS or API formats.

This process allows a 3PL’s retailer client’s orders to appear on the host warehouse management system the instant an order is received and, in doing so, effectively upgrades an existing WMS to deliver the functionality needed to provide reliable and efficient order fulfillment capability.

Compatible with all well-known WMS brands, Utordo also handles order communications with the online seller’s customers and updates the retailer’s web-store and other marketplaces with tracking and order details in real time.

Utordo technology is offered as a SaaS (Software as a Service) package with a minimum 12-month contract agreement. This means that the full Utordo package is, in effect, ‘hired’ for a pre-agreed monthly fee.

With Utordo 3PLs can dramatically improve the levels of service that they offer to their existing internet retail clients, while logistics operators that are new to online order fulfillment can tender for internet retail accounts knowing that they have a system in place that delivers all the data they need to be able to offer a reliable, first-class e-fulfillment service.

In June of this year the British Retail Consortium announced that internet sales accounted for 50 per cent of the UK retail market and the online retail market will only continue to grow. Those logistics companies that are not equipped with the skills and technology required to provide the services needed by today’s retailers risk being left behind.

Expanded Automation Solution Implemented

Lyko Group AB, the Nordic region’s leading player in beauty and hair care based in Sweden, is once again relying on the expertise of SSI Schaefer. The company is investing in an expansion of the previously developed automated warehouse solution.

The original solution was commissioned in February, 2020 to increase operational efficiency, optimize storage space and ensure seamless warehouse and material flow management processes. As a result, Lyko’s new automated logistics center was equipped with the shuttle system SSI Cuby, ergonomic work stations, a carton and bin conveying system and the logistics software WAMAS®. According to Rickard Lyko, CEO of Lyko, it was implemented perfectly in time to support rapidly increasing demand: “We are very happy with the solution of SSI Schaefer, which we launched in record time in February. Phase 1 of automation has achieved the planned streamlining and gave us the opportunity to handle the extreme sales growth of 99 percent that we achieved online in the second quarter.”

Lyko plans to begin sales to three additional European markets at the end of 2020, with distribution from the same logistics center in Vansbro, Sweden. The need to maximize storage space and extend the high-performance conveying system is obvious. SSI Schaefer was selected as a general contractor to ensure distribution’s ability to keep up with the ambitious expansion plans.

SSI Schaefer will deliver one of the fastest automation solutions with state-of-the-art technologies to enable the extension of all functional areas – picking, packing, storage and shipping. The existing SSI Cuby shuttle system will be doubled with 45,000 locations and 150 shuttles. In addition to the automated solution, SSI Schaefer will install a mezzanine and three SSI LOGIMAT® Vertical Lift Modules for storing small and medium-sized goods.

“We are pleased to work as a supplier for Lyko in Vansbro. The high-performance we offer will prepare Lyko for its future requirements”, comments Jenny Heinze, Sales Manager SSI Schaefer.

The extended solution will support Lyko’s focus on high-level customer service and delivery terms providing the complete installation without interruption to the current processes running on full capacity at the warehouse. The system is scheduled to be fully upgraded and to go live before Black Friday 2021.

Expanded Automation Solution Implemented

Lyko Group AB, the Nordic region’s leading player in beauty and hair care based in Sweden, is once again relying on the expertise of SSI Schaefer. The company is investing in an expansion of the previously developed automated warehouse solution.

The original solution was commissioned in February, 2020 to increase operational efficiency, optimize storage space and ensure seamless warehouse and material flow management processes. As a result, Lyko’s new automated logistics center was equipped with the shuttle system SSI Cuby, ergonomic work stations, a carton and bin conveying system and the logistics software WAMAS®. According to Rickard Lyko, CEO of Lyko, it was implemented perfectly in time to support rapidly increasing demand: “We are very happy with the solution of SSI Schaefer, which we launched in record time in February. Phase 1 of automation has achieved the planned streamlining and gave us the opportunity to handle the extreme sales growth of 99 percent that we achieved online in the second quarter.”

Lyko plans to begin sales to three additional European markets at the end of 2020, with distribution from the same logistics center in Vansbro, Sweden. The need to maximize storage space and extend the high-performance conveying system is obvious. SSI Schaefer was selected as a general contractor to ensure distribution’s ability to keep up with the ambitious expansion plans.

SSI Schaefer will deliver one of the fastest automation solutions with state-of-the-art technologies to enable the extension of all functional areas – picking, packing, storage and shipping. The existing SSI Cuby shuttle system will be doubled with 45,000 locations and 150 shuttles. In addition to the automated solution, SSI Schaefer will install a mezzanine and three SSI LOGIMAT® Vertical Lift Modules for storing small and medium-sized goods.

“We are pleased to work as a supplier for Lyko in Vansbro. The high-performance we offer will prepare Lyko for its future requirements”, comments Jenny Heinze, Sales Manager SSI Schaefer.

The extended solution will support Lyko’s focus on high-level customer service and delivery terms providing the complete installation without interruption to the current processes running on full capacity at the warehouse. The system is scheduled to be fully upgraded and to go live before Black Friday 2021.

Automation Project Goes Live at Ports of Auckland

The first phase of the Ports of Auckland’s (POAL) straddle carrier (SC) automation project went live in June 2020. By September, 26 container ships had been successfully serviced by the blended fleet of 24 enhanced manual SCs and 27 new automated Konecranes Noell Straddle Carriers (A-STRADs).

POAL’s primary aim for converting to automation in this phase is to increase the terminal’s capacity and move the annual terminal throughput from circa 900,000 TEU/year to 1.4 M TEU/year. The Ports of Auckland is New Zealand’s busiest import port. The cooperation between the terminal and Konecranes ensured container handling efficiency while reliability was not compromised throughout the ramp-up.

The fleet of manned SCs were equipped with additional safety control systems that work seamlessly with TBA’s TEAMS Equipment Control System. The new software ensures the entire fleet (whether manual or automated) can be supervised using one management system. Konecranes equipment and TBA’s terminal and equipment software work hand-in-glove so that simulations, testing and ramp-up are as seamless as possible. In this way optimal system performance is swiftly achieved.

Blending an entirely manual fleet of SCs (many already 10 years old) with the 27 new A-STRADs required several key changes to the port’s operations and infrastructure. The first stages of implementation included building the new truck gates operated by the A-STRADs and setting up an interchange area for the “handshake” between the SCs and A-STRADs. As a world-first this development was a key focus area for the team.

Ralf Konnerth, Director Konecranes Automated Horizontal Transport, commented, “In close cooperation with the POAL team, we designed the port’s sectors first-ever dynamic, fenceless and fail-safe interchange area. The innovative system allows stack shuffling between manual SCs and A-STRADs and saves the customer substantial costs in civil works.”

The project has demanded a flexible, end-to-end automation solution executed through agile cooperation between Konecranes, as premier automation system provider, port terminal software pioneer TBA Group and POAL’s team of operations, infrastructure, IT and systems specialists.

“Together Konecranes and TBA are a great team. They worked hard to address our specific needs and took POAL’s high standards comfortably in their stride. I can honestly say that their approach to automation, reaching it in manageable and tailored steps, was the optimal solution for us and we are confident the partnership will yield further great results for the rest of our automation roll-out,” concluded Ross Clarke, Programme Manager – Automation, Ports of Auckland.

This project is part of Konecranes’ Path to Port Automation, where container terminals improve productivity and safety in manageable steps. From smart features up to full automation, the path can include supervised operation and remote operation to smoothly introduce the power of automation. The path to port automation applies to all container handling equipment brands. Full automation can be the final goal, but it doesn’t have to be. Flexibility is the key.

In January 2020, Logistics Business reported on Konecranes having signed contracts with Yilport for the delivery of Automated RTG systems to three of Yilport’s European container terminals, two in Portugal and one in Sweden.

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Automation Project Goes Live at Ports of Auckland

The first phase of the Ports of Auckland’s (POAL) straddle carrier (SC) automation project went live in June 2020. By September, 26 container ships had been successfully serviced by the blended fleet of 24 enhanced manual SCs and 27 new automated Konecranes Noell Straddle Carriers (A-STRADs).

POAL’s primary aim for converting to automation in this phase is to increase the terminal’s capacity and move the annual terminal throughput from circa 900,000 TEU/year to 1.4 M TEU/year. The Ports of Auckland is New Zealand’s busiest import port. The cooperation between the terminal and Konecranes ensured container handling efficiency while reliability was not compromised throughout the ramp-up.

The fleet of manned SCs were equipped with additional safety control systems that work seamlessly with TBA’s TEAMS Equipment Control System. The new software ensures the entire fleet (whether manual or automated) can be supervised using one management system. Konecranes equipment and TBA’s terminal and equipment software work hand-in-glove so that simulations, testing and ramp-up are as seamless as possible. In this way optimal system performance is swiftly achieved.

Blending an entirely manual fleet of SCs (many already 10 years old) with the 27 new A-STRADs required several key changes to the port’s operations and infrastructure. The first stages of implementation included building the new truck gates operated by the A-STRADs and setting up an interchange area for the “handshake” between the SCs and A-STRADs. As a world-first this development was a key focus area for the team.

Ralf Konnerth, Director Konecranes Automated Horizontal Transport, commented, “In close cooperation with the POAL team, we designed the port’s sectors first-ever dynamic, fenceless and fail-safe interchange area. The innovative system allows stack shuffling between manual SCs and A-STRADs and saves the customer substantial costs in civil works.”

The project has demanded a flexible, end-to-end automation solution executed through agile cooperation between Konecranes, as premier automation system provider, port terminal software pioneer TBA Group and POAL’s team of operations, infrastructure, IT and systems specialists.

“Together Konecranes and TBA are a great team. They worked hard to address our specific needs and took POAL’s high standards comfortably in their stride. I can honestly say that their approach to automation, reaching it in manageable and tailored steps, was the optimal solution for us and we are confident the partnership will yield further great results for the rest of our automation roll-out,” concluded Ross Clarke, Programme Manager – Automation, Ports of Auckland.

This project is part of Konecranes’ Path to Port Automation, where container terminals improve productivity and safety in manageable steps. From smart features up to full automation, the path can include supervised operation and remote operation to smoothly introduce the power of automation. The path to port automation applies to all container handling equipment brands. Full automation can be the final goal, but it doesn’t have to be. Flexibility is the key.

In January 2020, Logistics Business reported on Konecranes having signed contracts with Yilport for the delivery of Automated RTG systems to three of Yilport’s European container terminals, two in Portugal and one in Sweden.

To stay up to date with the latest news, sign up to our newsletter here

 

 

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