What does the Logistics World of the Future look like?

Let a futurist explain, reports Paul Hamblin. Transport management and visibility specialist Transporeon recently staged an online conference which very neatly replicated the format of the real-world version with a quirky navigation that allowed attendees to enter different rooms in a faithfully reproduced virtual ‘venue’.

Top of the bill was Richard van Hooijdonk, a trend watcher and futurist (“trend watchers explain, futurists predict” he reveals) from the Netherlands, with a 100kph patter and an undeniably hypnotic watchability. Richard grabbed attendees from the off by revealing he has had an RFID chip inserted into his wrist and hopes to have another in his brain in due course. (“They’re like tattoos – once you have one, you want another,” he announces). You’ll never need your wallet again, he promises. I’m not convinced. Not yet, anyway.

He began his presentation on the future of transport, logistics and supply chains by listing the dramatic changes wrought by COVID, such as shorter supply chains and the increasing reliance on digital innovation. If a digital product is good and can answer a need, it will grow fast, he said, giving the example of Zoom, which had 10 million users in 2019, but can boast over 300 million at the time of going to press.

The Dutchman’s key point is that all repetitive, predictable tasks will be taken over by machines and that transport will be at the heart of this revolution. Now that autonomous systems can be trained to replicate human movements, they can carry them out, essentially without the downside. The downside being that we humans are emotional and make decisions, which leads to car accidents. Van Hooijdonk confidently predicts a world in which autonomous vehicles – cars, lorries, buses – will interweave painlessly on highways powered by induction-charging from the road
itself. Smart containers will be able to switch between lorries without manual support, while self-sailing ships – he shows the example of an existing Rolls- Royce design – will in future operate
in a world without harbours as smaller autonomous vessels and drones pick up directly from those huge ships well away from ports. The same concept will apply in Distribution Centres on land.

The future of logistics transport is underground, he promises, showing delegates a vision of city-to-city hyperloop tunnels. You don’t have to look too far to find cynics concerning the actual
opportunity provided by blockchain technology, but van Hooijdonk is not among them, pointing out how Wal-Mart and IBM have trialled the complete supply chain transparency of mango fruit using blockchain technology. Every successful transport company will become a technology company, he promises. Data is the oil of technology, it joins up the dots.

Shorter supply chains are here to stay, he believes, as manufacturing migrates to the warehouse itself with the tech provided by Additive Manufacturing. In evidence he cites BMW and Mercedes already using 3D printing to produce car parts, while he offers images from the US of concrete-framed houses already built in under 24 hours and with ambitions to cut that time to six hours.
Business as usual is a thing of the past, he tells us. Change is the only constant factor and established processes prevent change. So why are businesses not more willing to change? Three reasons, he says.

First, uncertainty, which no-one likes, proven in spades by the past six months. Second, faith in existing business models because the numbers are still good. After all, he points out wryly, Kodak’s numbers were great in 2010. Five years later they were gone forever. We like expected behaviour, he argues, and that keeps us stuck in the past. “Only the paranoid survive,” said Andy Grove, founder of Intel. That means you’ve got to be able to unlearn, as Amazon shows how an entire sector can be disrupted. The answer, according to the futurist? Every company will have to part of an ecosystem. You can’t do it alone. Read the whole article here.

Vaccine Logistics System with storage in container design

Once an effective COVID19 vaccine is available in the required quantities and is to be delivered to the vaccination centres, a specific logistical task also needs to be addressed: Some vaccines must be transported at a temperature of at least -70C to -80C and stored on site at the vaccination centre. L&R Kältetechnik has developed a safe, flexible and economical concept for this demanding type of deep-freeze storage: a deep-freeze storage system that is installed in an industrial container.

L&R has extensive experience with the deep-freeze storage of sensitive pharmaceutical active ingredients and products. Vaccine serums, blood plasma, stem cells, bone marrow and biomedical materials are among the stored goods that are kept in the walk-in L&R deep-freeze storages at temperatures down to -110°C. Such storage is in use at many pharmaceutical manufacturers – among other reasons also because they are more reliable, efficient and energy-saving than laboratory freezers.

Based on this experience, L&R has now developed a solution with which millions of vaccine doses can be stored at -80C. The basic idea: a storage cell (pictured) -80°C, with a pre-cooling room at -20°C, is installed in an industrial container with corresponding redundant, multi-stage refrigeration technology in order to guarantee a storage option that is suitable for pharmaceuticals.

Two highly efficient refrigeration systems are installed in 20′ or 40′ containers, each of which ensures a permanent temperature level below -70C. The systems are air-cooled, so only one mains connection is required for operation. They have a redundant design so that if one refrigerating circuit fails, the second circuit can automatically take over the cooling. An optional emergency power supply or nitrogen emergency cooling offers an even higher level of safety.

The interior equipment of the cryogenic storage is adapted to user requirements. Pallet storage spaces are possible as well as shelves and/or drawers for different product sizes. Optionally, the interior can be manufactured with a stainless steel floor according to cleanroom standards. The highly effective insulation ensures a low heat transfer coefficient. This increases the temperature holding time and reduces the energy requirement. The deep-freeze containers are optionally supplied with FDA approval for materials in contact with the product. Via the touch panel of the Siemens PLC, the user can control the system comfortably, and visualize the process. Remote maintenance is possible as well as GPS positioning of the container.

In the construction of this deep-freeze storage system, attention was not only paid to maximum safety and high energy efficiency: the worldwide availability of the components also played a role. Burkhard Rüßmann, general manager of L&R Kältetechnik, told us: “When the vaccine production starts, the logistics must be available all the way up to the vaccination centres – not only in Germany. That’s why we have made sure that our production is scalable over a wide range.”

The container design is the basis for the high-quality systems to be set up with very little effort exactly where the vaccination is carried out. And it offers another advantage: Over the rest of their lifetime, the mobile deep-freeze stores can afterwards be used at other locations and for other tasks.

Vaccine Logistics System with storage in container design

Once an effective COVID19 vaccine is available in the required quantities and is to be delivered to the vaccination centres, a specific logistical task also needs to be addressed: Some vaccines must be transported at a temperature of at least -70C to -80C and stored on site at the vaccination centre. L&R Kältetechnik has developed a safe, flexible and economical concept for this demanding type of deep-freeze storage: a deep-freeze storage system that is installed in an industrial container.

L&R has extensive experience with the deep-freeze storage of sensitive pharmaceutical active ingredients and products. Vaccine serums, blood plasma, stem cells, bone marrow and biomedical materials are among the stored goods that are kept in the walk-in L&R deep-freeze storages at temperatures down to -110°C. Such storage is in use at many pharmaceutical manufacturers – among other reasons also because they are more reliable, efficient and energy-saving than laboratory freezers.

Based on this experience, L&R has now developed a solution with which millions of vaccine doses can be stored at -80C. The basic idea: a storage cell (pictured) -80°C, with a pre-cooling room at -20°C, is installed in an industrial container with corresponding redundant, multi-stage refrigeration technology in order to guarantee a storage option that is suitable for pharmaceuticals.

Two highly efficient refrigeration systems are installed in 20′ or 40′ containers, each of which ensures a permanent temperature level below -70C. The systems are air-cooled, so only one mains connection is required for operation. They have a redundant design so that if one refrigerating circuit fails, the second circuit can automatically take over the cooling. An optional emergency power supply or nitrogen emergency cooling offers an even higher level of safety.

The interior equipment of the cryogenic storage is adapted to user requirements. Pallet storage spaces are possible as well as shelves and/or drawers for different product sizes. Optionally, the interior can be manufactured with a stainless steel floor according to cleanroom standards. The highly effective insulation ensures a low heat transfer coefficient. This increases the temperature holding time and reduces the energy requirement. The deep-freeze containers are optionally supplied with FDA approval for materials in contact with the product. Via the touch panel of the Siemens PLC, the user can control the system comfortably, and visualize the process. Remote maintenance is possible as well as GPS positioning of the container.

In the construction of this deep-freeze storage system, attention was not only paid to maximum safety and high energy efficiency: the worldwide availability of the components also played a role. Burkhard Rüßmann, general manager of L&R Kältetechnik, told us: “When the vaccine production starts, the logistics must be available all the way up to the vaccination centres – not only in Germany. That’s why we have made sure that our production is scalable over a wide range.”

The container design is the basis for the high-quality systems to be set up with very little effort exactly where the vaccination is carried out. And it offers another advantage: Over the rest of their lifetime, the mobile deep-freeze stores can afterwards be used at other locations and for other tasks.

Clean Air System via Fans Explained

Ions are particles that carry an electrical charge as a result of induced energy to the particle that has caused it to gain an electron, resulting in a negative charge, or to lose an electron, resulting in a positive charge. Ions can exist in all mediums; in the air, they are specifically referred to as positive air ions (PAI) or negative air ions (NAI), depending on their charge. Air ions are able to follow airflows to be distributed but their lifespan (effectively, the time before they find something to stick to) is less than 60 seconds in most environments. This makes it imperative to generate air ions as close to the occupied breathing zone as possible.

Big Ass Fans’ Clean Air System (CAS) products generate ions using needlepoint bi-polar ionization (NBPI) modules. These modules use very little electrical power (less than 1 watt) and are able to generate more ions with elevated air speed across the module needle points, making them a perfect match for integration on the worlds’ best ceiling and directional fans. A further advantage of needlepoint bi-polar ionization is its inherent safety for occupants. No ozone is generated by BAF NBPI products and there are no known negative impacts of occupant exposure to positive or negative air ions – some occupants even report improved mood.

Critically, air ions have a germicidal effect on microbial organisms that are in the air and on surfaces exposed to the ion-rich air. The mechanism of inactivation can be physical, as air ions can cluster to a microbe until its weight is increased to the point where it falls out of the breathable air zone. The mechanism can also be biological, where the surface proteins that microbial pathogens use to bind to target cells are disrupted, preventing the pathogen from infecting other cells. The imparted charge differential of the air ions can also cause a breach in the cell membrane, resulting in oxidation and inactivation of the pathogen’s ability to replicate and further infect new cells.

Using air ions from BAF CAS via these mechanisms has been proven in a third-party laboratory to rapidly reduce the effective concentration of a wide variety of microbes. The ion concentration level present in the target area is also important. Figure 2 shows the response of SARS-CoV-2 in the presence of 10, 40, and 150 thousand air ions per cc. As evident, higher concentrations of ions increase the rates of inactivation, but there is a point of diminishing returns at very high (above 100,000 ions per cc) levels. As such, BAF believes the minimum air ion concentration for a germicidal effect to be around 10,000 ions per cc, with optimal levels being around 40,000 ions per cc. This testing response closely follows the anticipated target theory collision model – that the rate of collisions (inactivations in the context of air ions and pathogens) is proportional to the number of free targets (pathogens) and colliders (air ions) such that inactivation rates are highest initially and increase with larger concentrations of both elements.

Clean Air System via Fans Explained

Ions are particles that carry an electrical charge as a result of induced energy to the particle that has caused it to gain an electron, resulting in a negative charge, or to lose an electron, resulting in a positive charge. Ions can exist in all mediums; in the air, they are specifically referred to as positive air ions (PAI) or negative air ions (NAI), depending on their charge. Air ions are able to follow airflows to be distributed but their lifespan (effectively, the time before they find something to stick to) is less than 60 seconds in most environments. This makes it imperative to generate air ions as close to the occupied breathing zone as possible.

Big Ass Fans’ Clean Air System (CAS) products generate ions using needlepoint bi-polar ionization (NBPI) modules. These modules use very little electrical power (less than 1 watt) and are able to generate more ions with elevated air speed across the module needle points, making them a perfect match for integration on the worlds’ best ceiling and directional fans. A further advantage of needlepoint bi-polar ionization is its inherent safety for occupants. No ozone is generated by BAF NBPI products and there are no known negative impacts of occupant exposure to positive or negative air ions – some occupants even report improved mood.

Critically, air ions have a germicidal effect on microbial organisms that are in the air and on surfaces exposed to the ion-rich air. The mechanism of inactivation can be physical, as air ions can cluster to a microbe until its weight is increased to the point where it falls out of the breathable air zone. The mechanism can also be biological, where the surface proteins that microbial pathogens use to bind to target cells are disrupted, preventing the pathogen from infecting other cells. The imparted charge differential of the air ions can also cause a breach in the cell membrane, resulting in oxidation and inactivation of the pathogen’s ability to replicate and further infect new cells.

Using air ions from BAF CAS via these mechanisms has been proven in a third-party laboratory to rapidly reduce the effective concentration of a wide variety of microbes. The ion concentration level present in the target area is also important. Figure 2 shows the response of SARS-CoV-2 in the presence of 10, 40, and 150 thousand air ions per cc. As evident, higher concentrations of ions increase the rates of inactivation, but there is a point of diminishing returns at very high (above 100,000 ions per cc) levels. As such, BAF believes the minimum air ion concentration for a germicidal effect to be around 10,000 ions per cc, with optimal levels being around 40,000 ions per cc. This testing response closely follows the anticipated target theory collision model – that the rate of collisions (inactivations in the context of air ions and pathogens) is proportional to the number of free targets (pathogens) and colliders (air ions) such that inactivation rates are highest initially and increase with larger concentrations of both elements.

New Rugged Tablet for Harsh Environments

A new powerful, fully rugged tablet has been specially developed to meet the requirements of transport and logistics. Innovative manufacturer of industrial IT and communication solutions, WEROCK Technologies GmbH, has announced the release of the Rocktab L110.

Whether in warehouses and logistics or in retail and gastronomy – user-friendly, powerful and flexibly deployable mobile computers are the prerequisite for smooth processes. With the release of the L110, the manufacturer is expanding its range to include a 10″ tablet for adverse working environments for precisely these requirements.

The tablet offers the possibility to use both a barcode scanner and an RFID reader simultaneously. The scan module scans all common 1D and 2D barcodes at high speed, while the RFID module can be used with a range of up to 3 meters. Active and passive vehicle mountings are available for the use of the tablet on vehicles.

Designed for maximum robustness, the Rocktab L110 can withstand even the most adverse environmental conditions. The MIL-STD-810G and IP65 certified tablet can be used reliably in ambient temperatures from -20°C to +60°C and can withstand falls from a height of up to 1.20 metres.

“More and more tablets are being used in industry and logistics, but they are often not designed for outdoor use and harsh environments,” says Markus Nicoleit, managing director of WEROCK. “The Rocktab L110 is ready for all requirements thanks to its convenient logistics functions and a bright display that can be read under sunlight,” Nicoleit continues.

Like all of the company’s products, the tablet’s carbon footprint, which is inevitably created during production and transport, is fully offset through WWF Gold Standard climate projects.

The Rocktab L110 is available immediately and can be purchased directly or through distribution partners. To expand the distribution network, interested system houses can contact WEROCK for partner registration. WEROCK offers its partners an exclusive premium service covering the entire range of services as well as competitive conditions. In addition to the L110, the company presented the Rocktab X550, a fully rugged notebook, in November.

New Rugged Tablet for Harsh Environments

A new powerful, fully rugged tablet has been specially developed to meet the requirements of transport and logistics. Innovative manufacturer of industrial IT and communication solutions, WEROCK Technologies GmbH, has announced the release of the Rocktab L110.

Whether in warehouses and logistics or in retail and gastronomy – user-friendly, powerful and flexibly deployable mobile computers are the prerequisite for smooth processes. With the release of the L110, the manufacturer is expanding its range to include a 10″ tablet for adverse working environments for precisely these requirements.

The tablet offers the possibility to use both a barcode scanner and an RFID reader simultaneously. The scan module scans all common 1D and 2D barcodes at high speed, while the RFID module can be used with a range of up to 3 meters. Active and passive vehicle mountings are available for the use of the tablet on vehicles.

Designed for maximum robustness, the Rocktab L110 can withstand even the most adverse environmental conditions. The MIL-STD-810G and IP65 certified tablet can be used reliably in ambient temperatures from -20°C to +60°C and can withstand falls from a height of up to 1.20 metres.

“More and more tablets are being used in industry and logistics, but they are often not designed for outdoor use and harsh environments,” says Markus Nicoleit, managing director of WEROCK. “The Rocktab L110 is ready for all requirements thanks to its convenient logistics functions and a bright display that can be read under sunlight,” Nicoleit continues.

Like all of the company’s products, the tablet’s carbon footprint, which is inevitably created during production and transport, is fully offset through WWF Gold Standard climate projects.

The Rocktab L110 is available immediately and can be purchased directly or through distribution partners. To expand the distribution network, interested system houses can contact WEROCK for partner registration. WEROCK offers its partners an exclusive premium service covering the entire range of services as well as competitive conditions. In addition to the L110, the company presented the Rocktab X550, a fully rugged notebook, in November.

Height-adjustable Trailer Order

Manchester, UK-based logistics specialist Polaris Logistics & Distribution, a division of the Polaris Group, has returned to Schmitz Cargobull with the delivery of five new S.CS MEGA curtainside trailers featuring VARIOS Top Technology, praising the versatility of the company’s range.

The tri-axle trailers replace older assets from a rival manufacturer and have been carefully specified to make the most efficient use of the interior load space on each job.

Schmitz Cargobull’s VARIOS Top Technology allows the driver to easily adjust the trailer’s roof height in 50 mm increments – with hook and loop fasteners on the curtains enabling easy adjustment for different body heights.

This means the roof can be raised when extra load space is required; or lowered to make the trailer as aerodynamic as possible when carrying compact loads, helping to optimise fuel efficiency. The new trailers also offer all of the advantages of a regular curtainsider, combined with a lifting roof which can be raised on one or both sides for forklift loading, or slid open for time-saving crane loading through the roof.

Adam Barry, Managing Director at Polaris, says: “We weren’t completely happy with our previous supplier so when we needed to upgrade the fleet, we looked carefully at our options. We’ve operated Schmitz Cargobull trailers in the past and have always been impressed with how robust they are; when I approached the team again, they worked closely with us to achieve the perfect specification.

“Our work varies day to day, so the added versatility these trailers bring is fantastic. By adjusting the roof height to suit the load, we are seeing instant fuel savings of up to £150 a week – reducing our running costs and improving our sustainability. Plus, being height-adjustable helps to set us apart from our competitors and gives us the opportunity to work on a far wider range of jobs.”

Built on Schmitz Cargobull’s high-tech modular chassis, which features a mix of galvanised steel and aluminium, each trailer offers excellent corrosion protection and is provided with a 10-year warranty against rust-through.

Barry adds: “The fully galvanised chassis was a really strong selling point for us. It gives us the confidence we’ll get a long life out of the trailers; plus they’ll continue to look good even after clocking up hundreds of thousands of kilometres.”

The trailers will be in use five-days-a-week, travelling UK-wide on general haulage work. For all maintenance requirements, Polaris will benefit from the aftersales support provided by Schmitz Cargobull’s authorised network of 1,700 workshops located across the UK and in Europe.

Height-adjustable Trailer Order

Manchester, UK-based logistics specialist Polaris Logistics & Distribution, a division of the Polaris Group, has returned to Schmitz Cargobull with the delivery of five new S.CS MEGA curtainside trailers featuring VARIOS Top Technology, praising the versatility of the company’s range.

The tri-axle trailers replace older assets from a rival manufacturer and have been carefully specified to make the most efficient use of the interior load space on each job.

Schmitz Cargobull’s VARIOS Top Technology allows the driver to easily adjust the trailer’s roof height in 50 mm increments – with hook and loop fasteners on the curtains enabling easy adjustment for different body heights.

This means the roof can be raised when extra load space is required; or lowered to make the trailer as aerodynamic as possible when carrying compact loads, helping to optimise fuel efficiency. The new trailers also offer all of the advantages of a regular curtainsider, combined with a lifting roof which can be raised on one or both sides for forklift loading, or slid open for time-saving crane loading through the roof.

Adam Barry, Managing Director at Polaris, says: “We weren’t completely happy with our previous supplier so when we needed to upgrade the fleet, we looked carefully at our options. We’ve operated Schmitz Cargobull trailers in the past and have always been impressed with how robust they are; when I approached the team again, they worked closely with us to achieve the perfect specification.

“Our work varies day to day, so the added versatility these trailers bring is fantastic. By adjusting the roof height to suit the load, we are seeing instant fuel savings of up to £150 a week – reducing our running costs and improving our sustainability. Plus, being height-adjustable helps to set us apart from our competitors and gives us the opportunity to work on a far wider range of jobs.”

Built on Schmitz Cargobull’s high-tech modular chassis, which features a mix of galvanised steel and aluminium, each trailer offers excellent corrosion protection and is provided with a 10-year warranty against rust-through.

Barry adds: “The fully galvanised chassis was a really strong selling point for us. It gives us the confidence we’ll get a long life out of the trailers; plus they’ll continue to look good even after clocking up hundreds of thousands of kilometres.”

The trailers will be in use five-days-a-week, travelling UK-wide on general haulage work. For all maintenance requirements, Polaris will benefit from the aftersales support provided by Schmitz Cargobull’s authorised network of 1,700 workshops located across the UK and in Europe.

Dock Slot Booking

An easy-to-implement smart booking function can eradicate inconvenience and inefficiency at the warehouse unloading dock. Paul Hamblin reports.

Here’s the scenario. You’re running a warehouse with several trucks arriving every day. Trouble is, you don’t know exactly when a certain truck is coming and exactly what’s on it when it does. You can’t match it to the specific equipment that might be needed to unload it and you don’t know how many people from your side you need physically to perform that task, whether a small amount of pallets or whether a full truckload.

From an efficiency perspective, it would be very helpful if you knew that sort of information for the day in advance – approximately how many lorries are coming, how big they are, what they’re carrying and when to expect them. Are they carrying bulk goods or packed goods or something in between? You need to know these things so that you can be properly prepared with the equipment and people necessary to process the arrival quickly and cost-effectively. Vice-versa with an outbound pickup – you can have the goods ready to be loaded at the right dock at the right time.

Then think of the carrier – waiting patiently in line, the driver twiddling thumbs until their turn comes up. Not the best use of time for all parties. What you all need is something to plan and coordinate this effort, a single source of information available to all stakeholders, making life more efficient and cost-effective for shippers and transport and warehouse managers alike. With such a facility, speed and cost are both optimised, to the benefit of shipper, carrier and warehouse.

Step forward transport software specialist Alpega TMS with a slot management and dock scheduling software solution that is both quick and easy to implement. Carolyn Hunt, Alpega’s Brussels-based Director of Go to Market TMS, explains how it works: “It starts by creating a virtual twin of the inbound/outbound facility. It shows how many docks they have and what type of goods are loaded into those docks.The warehouse then sets up its schedule, to include working hours. Once that’s set, the carrier actually goes into the system with its proposed truckload. The system will
then automatically choose the right dock for that carrier to book, and the most appropriate available time slot for that location based on specific product requirements.”

Realtime warehouse visibility is enhanced by an easy-to-use, customisable interface. Jean-Yves Lemelle, Product Manager for Alpega TMS Smart Booking Solution, explains that user experience has been key to the success of the product (developed from the former Transwide solution) which was launched last year and which already has several blue-chip companies, including Maersk, onboard. Admin for shippers and carriers is reduced. “We try to provide an interface for warehouse users which gives them as many configurations as possible, so that they have inbound and outbound options available matching exactly what they wish. Then we focus on the experience of the carrier so that they have the least information possible to provide, yet giving them the most
optimal dock and time slot.”

A familiar USP of Alpega TMS is its modularity. It enables customers to move at the pace they wish on the digital journey. The tool can be bought as a stand-alone or as part of a complete suite of end-to-end TMS solutions. “A lot of shippers want to get started on that path of digitalization, and I think this is a good tool to get started with, because it can be implemented very quickly,” points out Carolyn Hunt. “It’s quite self explanatory and easy to use, and it shows immediate benefits, to both the shipper and the carrier.”

Jean-Yves Lemelle adds: “I think it’s also important to highlight that we’re committed to making this tool as self service as possible, enabled by having configurations that other competitive
products are not able to offer.”

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