Making the case for warehouse cleaning robots

As the UK economy bounces back and warehouses and logistics providers are busier than ever, Jonathan Stacey of Crescent Industrial asks whether warehouse cleaning robots are an expensive vanity or a cost-saving reality.

Volumes are climbing, labour is short meaning housekeeping tasks like floor cleaning are squeezed at a time when hygiene and health are more important than ever.

That’s why future-thinking logistics leaders are increasingly turning to automation. But are robotic floor cleaners an expensive vanity for cash rich businesses looking to dazzle customers with “innovation”, or are they a truly market-ready method of warehouse cleaning with genuine cost saving benefits?

The UK’s leading logistics providers are finding the latter. So far, UK deployments of the Sweep XL robot floor cleaner has automated cleaning and brought a plethora of positive results to warehouse providers across the country. Not only is labour resource freed for higher value tasks, but consistent cleaning schedules deliver a healthier workplace and automated updates provide transparent reporting on what was cleaned and when. There are many more benefits, but you get the drift.

“That sounds expensive?” I hear you say. Contrary to popular belief, the Sweep XL robot delivers a healthy saving compared to the cost of traditional cleaning in most large warehouse applications. When comparing the costs of traditional cleaning (equipment rental, service support and labour rates) coupled with mediocre outcomes to a fully automated cleaning system, traditional cleaning quickly looks outdated, expensive and inefficient.

“My warehouse is too busy”, you may be thinking. “Fork lifts, LLOPs, PPTs, pedestrians and myriad other moving things means automation is not appropriate for my warehouse.” But don’t be too quick to dismiss the power of today’s automation. The Sweep XL has a super smart system of navigation including a vast array of lidars, sensors and ultrasonic ‘eyes’. This means the Sweep XL delivers cleaning in changing, dynamic spaces whilst avoiding obstacles and moving objects, the robot will even clean inside pallet bays when they’re empty!

So maybe automation is closer to a cost-saving reality than you may have first concluded. Being truly autonomous (meaning the robot self deploys, self-empties and self-recharges) the Sweep XL is helping deliver safer and healthier workplaces leaving you free to focus on higher-value tasks. Furthermore, companies are finding the Sweep XL a perfect low risk-way of introducing automation to the workplace, whilst demonstrating the value of true innovation to customers who have ever growing expectations.

Making the case for warehouse cleaning robots

As the UK economy bounces back and warehouses and logistics providers are busier than ever, Jonathan Stacey of Crescent Industrial asks whether warehouse cleaning robots are an expensive vanity or a cost-saving reality.

Volumes are climbing, labour is short meaning housekeeping tasks like floor cleaning are squeezed at a time when hygiene and health are more important than ever.

That’s why future-thinking logistics leaders are increasingly turning to automation. But are robotic floor cleaners an expensive vanity for cash rich businesses looking to dazzle customers with “innovation”, or are they a truly market-ready method of warehouse cleaning with genuine cost saving benefits?

The UK’s leading logistics providers are finding the latter. So far, UK deployments of the Sweep XL robot floor cleaner has automated cleaning and brought a plethora of positive results to warehouse providers across the country. Not only is labour resource freed for higher value tasks, but consistent cleaning schedules deliver a healthier workplace and automated updates provide transparent reporting on what was cleaned and when. There are many more benefits, but you get the drift.

“That sounds expensive?” I hear you say. Contrary to popular belief, the Sweep XL robot delivers a healthy saving compared to the cost of traditional cleaning in most large warehouse applications. When comparing the costs of traditional cleaning (equipment rental, service support and labour rates) coupled with mediocre outcomes to a fully automated cleaning system, traditional cleaning quickly looks outdated, expensive and inefficient.

“My warehouse is too busy”, you may be thinking. “Fork lifts, LLOPs, PPTs, pedestrians and myriad other moving things means automation is not appropriate for my warehouse.” But don’t be too quick to dismiss the power of today’s automation. The Sweep XL has a super smart system of navigation including a vast array of lidars, sensors and ultrasonic ‘eyes’. This means the Sweep XL delivers cleaning in changing, dynamic spaces whilst avoiding obstacles and moving objects, the robot will even clean inside pallet bays when they’re empty!

So maybe automation is closer to a cost-saving reality than you may have first concluded. Being truly autonomous (meaning the robot self deploys, self-empties and self-recharges) the Sweep XL is helping deliver safer and healthier workplaces leaving you free to focus on higher-value tasks. Furthermore, companies are finding the Sweep XL a perfect low risk-way of introducing automation to the workplace, whilst demonstrating the value of true innovation to customers who have ever growing expectations.

Hungarian cold store operator bolstered by Yale fleet

Hungarian cold store operator ICE Solution turned to Pagát Gold Zrt to bolster its operations, with the Yale dealer providing four ERP15VT three-wheel electric trucks, four MO20P low-level order pickers, two MR16HD reach trucks, two MS15X-IL platform stackers and one MP25T truck.

Specialising in low-temperature warehousing and logistics, ICE Solution is one of the most modern cold storage facilities in the region. Unique in its field in Hungary, the company has been operating since 2008 and now holds two cold stores, located in Győr, suitable for storing goods at temperatures of -25°C. ICE Solution’s facilities can accommodate up to 11,500 pallets for its customers, which include leading poultry, milk, vegetable and fruit processors, as well as the largest domestic retail food chains.

To help its operations run efficiently, ICE Solution requires equipment capable of performing in the extreme cold. In its search for materials handling equipment, ICE Solution required a reliable, durable, and energy efficient solution from a partner that also offered rapid and reliable parts supply. With an average of 25-30 truckloads of goods handled every day, any delays caused by breakdowns would have a significant impact on the company’s productivity, therefore service was an important aspect of any product offering.

To bolster its operations, ICE Solution turned to its trusted dealer Pagát Gold Zrt – the exclusive dealer of Yale materials handling equipment in Hungary. The company was founded in 1991 and offers forklifts for rental, warehouse equipment, aerial work platforms, mobile forklift ramps and used forklifts. Additionally, it provides equipment service countrywide with 18 service cars and 25 technicians.

ICE Solutions and Pagát Gold Zrt have enjoyed a relationship that has spanned over 10 years. “During this time, ICE Solution has made a number of forklift investments,” said Domonkos Csik, Managing Director at ICE Solution. “In partnering with Pagát Gold Zrt, we chose a company that helps us to procure materials handling equipment that suits our needs and provides continuous service.”

After careful consideration of the company’s needs, Pagát Gold Zrt recommended a fleet of 13 Yale trucks. On discovering the benefits of Yale materials handling equipment, ICE Solution was confident it was the right product offering for them. “We chose a diverse range of Yale forklifts to fulfil our warehouse tasks” explained Domonkos.

High productivity in sub-zero temperatures

“Our equipment has to work in extreme conditions, so it’s important that they are able to deliver the same level of output regardless of the temperature. The Yale cold store solution provides a stable performance – even when working at -25°C in our facilities,” added Domonkos.

The most important task the Yale trucks fulfil is utilising space efficiently throughout the warehouse area. Every day the company needs to handle pallets weighing up to 1 tonne in different shapes and sizes, and processes are dependent on each other for a smooth operation.

ICE Solution’s operation requires a truck capable of performing two-shifts with minimal downtime. Four Yale ERP15VT three-wheel electric forklift trucks transport pallets around the facility, with the narrowed tipping frame enabling the operator to move comfortably between the shelves and overhanging pallets.

The cold storage company also required a pallet truck that was capable of picking up and dropping off several pallets of goods at the same time. As part of the preparation process, modifications were made to the Yale trucks to achieve this. The Yale MP25T pallet truck was fitted with a 2400mm-long fork enabling it to carry a load of up to 2.5-tonnes at a time – allowing the operator to stack pallets side-by-side.

“A great advantage of the Yale MP25T is that it is extremely agile and can work quickly, even under heavy workload,” commented Domonkos.

A combination of two MS15X-IL platform stackers, two MR16HD reach trucks and four MO20P low-level order pickers work alongside the MP25T to provide high efficiency and fast response times.

“The Yale pallet trucks, forklifts and reach trucks combine to create an efficient working environment. Due to the dynamic pace and nature of our business, we expect the same dynamism from our materials handling solutions. Our fleet of Yale trucks not only meet our expectations, they exceed them,” concluded Domonkos.

Hungarian cold store operator bolstered by Yale fleet

Hungarian cold store operator ICE Solution turned to Pagát Gold Zrt to bolster its operations, with the Yale dealer providing four ERP15VT three-wheel electric trucks, four MO20P low-level order pickers, two MR16HD reach trucks, two MS15X-IL platform stackers and one MP25T truck.

Specialising in low-temperature warehousing and logistics, ICE Solution is one of the most modern cold storage facilities in the region. Unique in its field in Hungary, the company has been operating since 2008 and now holds two cold stores, located in Győr, suitable for storing goods at temperatures of -25°C. ICE Solution’s facilities can accommodate up to 11,500 pallets for its customers, which include leading poultry, milk, vegetable and fruit processors, as well as the largest domestic retail food chains.

To help its operations run efficiently, ICE Solution requires equipment capable of performing in the extreme cold. In its search for materials handling equipment, ICE Solution required a reliable, durable, and energy efficient solution from a partner that also offered rapid and reliable parts supply. With an average of 25-30 truckloads of goods handled every day, any delays caused by breakdowns would have a significant impact on the company’s productivity, therefore service was an important aspect of any product offering.

To bolster its operations, ICE Solution turned to its trusted dealer Pagát Gold Zrt – the exclusive dealer of Yale materials handling equipment in Hungary. The company was founded in 1991 and offers forklifts for rental, warehouse equipment, aerial work platforms, mobile forklift ramps and used forklifts. Additionally, it provides equipment service countrywide with 18 service cars and 25 technicians.

ICE Solutions and Pagát Gold Zrt have enjoyed a relationship that has spanned over 10 years. “During this time, ICE Solution has made a number of forklift investments,” said Domonkos Csik, Managing Director at ICE Solution. “In partnering with Pagát Gold Zrt, we chose a company that helps us to procure materials handling equipment that suits our needs and provides continuous service.”

After careful consideration of the company’s needs, Pagát Gold Zrt recommended a fleet of 13 Yale trucks. On discovering the benefits of Yale materials handling equipment, ICE Solution was confident it was the right product offering for them. “We chose a diverse range of Yale forklifts to fulfil our warehouse tasks” explained Domonkos.

High productivity in sub-zero temperatures

“Our equipment has to work in extreme conditions, so it’s important that they are able to deliver the same level of output regardless of the temperature. The Yale cold store solution provides a stable performance – even when working at -25°C in our facilities,” added Domonkos.

The most important task the Yale trucks fulfil is utilising space efficiently throughout the warehouse area. Every day the company needs to handle pallets weighing up to 1 tonne in different shapes and sizes, and processes are dependent on each other for a smooth operation.

ICE Solution’s operation requires a truck capable of performing two-shifts with minimal downtime. Four Yale ERP15VT three-wheel electric forklift trucks transport pallets around the facility, with the narrowed tipping frame enabling the operator to move comfortably between the shelves and overhanging pallets.

The cold storage company also required a pallet truck that was capable of picking up and dropping off several pallets of goods at the same time. As part of the preparation process, modifications were made to the Yale trucks to achieve this. The Yale MP25T pallet truck was fitted with a 2400mm-long fork enabling it to carry a load of up to 2.5-tonnes at a time – allowing the operator to stack pallets side-by-side.

“A great advantage of the Yale MP25T is that it is extremely agile and can work quickly, even under heavy workload,” commented Domonkos.

A combination of two MS15X-IL platform stackers, two MR16HD reach trucks and four MO20P low-level order pickers work alongside the MP25T to provide high efficiency and fast response times.

“The Yale pallet trucks, forklifts and reach trucks combine to create an efficient working environment. Due to the dynamic pace and nature of our business, we expect the same dynamism from our materials handling solutions. Our fleet of Yale trucks not only meet our expectations, they exceed them,” concluded Domonkos.

Logistics Hall of Fame deadline approaches

Proposals for induction into the virtual Logistics Hall of Fame or the TRATON Logistics Leader of the Year can only be submitted until Friday, 14th May, 2021. Anyone who would like to propose a candidate can submit their idea via the internet form at www.logisticshalloffame.net to the organisation. Proposals are free of charge and take only a few minutes.

The next steps are as follows: In the first round of voting, the Logistics Hall of Fame Council nominates up to ten candidates from all the proposals for the final. Who will enter the Logistics Hall of Fame as a new member or be awarded the title TRATON Logistics Leader of the Year will be decided in the second round of voting by the jury, which is made up of more than 60 internationally renowned experts from the field of logistics and supply chain management.

To be inducted into the Logistics Hall of Fame, a candidate must have made a technical, strategic, scientific, business or entrepreneurial achievement that is not only beneficial to an individual company, yet has a positive impact on the entire logistics sector. TRATON Logistics Leader of the Year, on the other hand, are trendsetters and pacemakers in the industry who have currently been particularly successful in promoting their company or have set a trend-setting impulse. The decisive factor here is the benefit for their own company.

Both awards will be presented in December 2021 at the Logistics Hall of Fame Gala, which is expected to take place at the Federal Ministry of Transport in Berlin.

The international Logistics Hall of Fame can be visited free of charge at any time at www.logisticshalloffame.net and offers information about the logistics milestones and their creators. It is supported by politics, associations, media, business and science. The patron is Federal Minister of Transport Andreas Scheuer.

Logistics Hall of Fame deadline approaches

Proposals for induction into the virtual Logistics Hall of Fame or the TRATON Logistics Leader of the Year can only be submitted until Friday, 14th May, 2021. Anyone who would like to propose a candidate can submit their idea via the internet form at www.logisticshalloffame.net to the organisation. Proposals are free of charge and take only a few minutes.

The next steps are as follows: In the first round of voting, the Logistics Hall of Fame Council nominates up to ten candidates from all the proposals for the final. Who will enter the Logistics Hall of Fame as a new member or be awarded the title TRATON Logistics Leader of the Year will be decided in the second round of voting by the jury, which is made up of more than 60 internationally renowned experts from the field of logistics and supply chain management.

To be inducted into the Logistics Hall of Fame, a candidate must have made a technical, strategic, scientific, business or entrepreneurial achievement that is not only beneficial to an individual company, yet has a positive impact on the entire logistics sector. TRATON Logistics Leader of the Year, on the other hand, are trendsetters and pacemakers in the industry who have currently been particularly successful in promoting their company or have set a trend-setting impulse. The decisive factor here is the benefit for their own company.

Both awards will be presented in December 2021 at the Logistics Hall of Fame Gala, which is expected to take place at the Federal Ministry of Transport in Berlin.

The international Logistics Hall of Fame can be visited free of charge at any time at www.logisticshalloffame.net and offers information about the logistics milestones and their creators. It is supported by politics, associations, media, business and science. The patron is Federal Minister of Transport Andreas Scheuer.

How retailers can beat Brexit difficulties

Brexit may have been years in the making, but the uncertainty surrounding trade is still casting a long shadow for businesses in 2021, writes David Grimes, CEO of Sorted.

According to a recent survey, almost half (49%) of all UK businesses have found it more difficult to export to the EU since Brexit regulations came into effect. An increase in border checks and paperwork has only added friction to the process, making it more time consuming and costly for companies to send goods over to the continent.

Retailers in particular are facing a number of logistical challenges, including the delay of goods due to incorrect paperwork, or technical errors relating to tax declarations or item restrictions. These are disruptions that even the most prepared retailers could not have planned for, and many lacked the systems and technology to adequately deal with them.

In the weeks shortly after Brexit, some retailers such as John Lewis even suspended delivery into the EU altogether, citing new “complex processes” that were difficult to grapple with. Some couriers themselves also decided to pause road delivery services into the EU over concerns around paperwork and tariffs, adding to retailers’ problems.

Despite the impact Brexit turbulence is having on businesses, it’s important to remember that at the end of each delivery is a customer waiting patiently for an item they’ve paid for. With 1 in 3 customers saying they will leave a brand they love after just one bad experience, retailers need to up their game. To that end, the speed, condition and manner in which a purchase arrives, and the updates they receive during its journey, could have huge consequences on a customer’s decision to buy again with a brand.

Retailers, therefore, need to think very carefully about their supply chain model. With the post-Brexit delivery landscape still shrouded in relative uncertainty, pinning all hopes and expectations onto a single carrier service is bound to have unwelcomed consequences such as service failures, increased WISMO queries and a reduction in CSAT scores – all of which can severely damage a retailer’s brand.

The rise of multi-carrier shipping and distribution

In an effort to mitigate disruption, a growing number of retailers in the UK are already leveraging technology to manage and expedite multi-carrier delivery – enabling retailers to ‘spread the risk’ rather than have their entire operation depend on one single carrier service.

Instead of items being lost or returned because of one setback, a multi-carrier approach offers retailers the ability to adapt quickly to disruption and choose to re-route parcels via an alternative provider. At the very least, it gives retailers the opportunity to salvage the delivery journey to meet customer promise.

Brands such as Party Delights are using a multi-carrier approach to put the customer front and centre above all else, and to dramatically reduce the risk. If a carrier is unable to fulfil a delivery due to poor weather or problems with their fleet – or due to catastrophic disruption like we recently saw in the Suez Canal – an alternative carrier can pick up the pieces, ensuring CX is maintained. This is going to be a vital tool in an uncertain post-Brexit delivery landscape.

Preserving consumer trust and loyalty

This multi-carrier approach to order fulfilment might give retailers an edge when it comes to risk mitigation, but the challenges don’t stop there. UK ecommerce has always maintained a great dependence on the European market. Whether you’re selling a product to a buyer in Germany or importing merchandise all the way from Spain, the market in the pre-Brexit era was expanded for British retailers all over the European Union.

Now, Brexit has completely rewritten the rules and retailers all over the UK are experiencing the steady slowdown in terms of sales and revenue. As such, the online customer experience is in a state of near-constant evolution, with retailers and service providers are constantly ‘one-upping’ each other in their efforts to win and retain customers.

Over 43% of consumers are expected to shop more online than before the events of 2020, and if retailers are to take advantage of this influx of online shoppers they’ll need to offer a flawless customer experience. That includes paying close attention to each and every customer touchpoint, ensuring they have the infrastructure to cope with increased orders, and the capacity to adequately deal with any increase in customer queries.

An uptick in online purchases now means that the delivery journey is more crucial to the overall customer experience than ever before. Native online retailers – such as Amazon and Boohoo – have already had practice at getting this right and customer expectations are high, so retailers planning to move or increase their online presence will need to ensure their delivery journey is a 5* experience.

Customers expect real-time updates, messages, emails, delivery information, estimated times of arrival and more, including the ability to check on items, track packages and self-serve their queries. If retailers can leverage the automation technology needed to get this aspect of the customer journey right, they’ll see a marked improvement in CSAT scores and a massive reduction in call centre volume, easing the pressure on teams.

The importance of data integrity

An efficient multi-carrier operation with well-informed customers is only possible with clean, useful data. If a non-compliant parcel that lacks critical information is sent from a retailer to a carrier, it can throw up all kinds of unnecessary roadblocks at customs, particularly if the items are subject to strict regulation.

The seamless exchange of correct data in real-time is therefore essential in ensuring a smooth delivery process, even more so with exports thanks to the increased regulation around Brexit. Again, data integrity can be preserved with the use of technology, utilising everything, from validation codes, to mandatory fields, so the carriers get the correct information and border checks are as frictionless as possible.

Retailers of all shapes and sizes face a common challenge in the form of Brexit, but with the right technology in place and the adoption of a multi-carrier strategy, inevitable Brexit difficulties can at least be kept to a minimum.

How retailers can beat Brexit difficulties

Brexit may have been years in the making, but the uncertainty surrounding trade is still casting a long shadow for businesses in 2021, writes David Grimes, CEO of Sorted.

According to a recent survey, almost half (49%) of all UK businesses have found it more difficult to export to the EU since Brexit regulations came into effect. An increase in border checks and paperwork has only added friction to the process, making it more time consuming and costly for companies to send goods over to the continent.

Retailers in particular are facing a number of logistical challenges, including the delay of goods due to incorrect paperwork, or technical errors relating to tax declarations or item restrictions. These are disruptions that even the most prepared retailers could not have planned for, and many lacked the systems and technology to adequately deal with them.

In the weeks shortly after Brexit, some retailers such as John Lewis even suspended delivery into the EU altogether, citing new “complex processes” that were difficult to grapple with. Some couriers themselves also decided to pause road delivery services into the EU over concerns around paperwork and tariffs, adding to retailers’ problems.

Despite the impact Brexit turbulence is having on businesses, it’s important to remember that at the end of each delivery is a customer waiting patiently for an item they’ve paid for. With 1 in 3 customers saying they will leave a brand they love after just one bad experience, retailers need to up their game. To that end, the speed, condition and manner in which a purchase arrives, and the updates they receive during its journey, could have huge consequences on a customer’s decision to buy again with a brand.

Retailers, therefore, need to think very carefully about their supply chain model. With the post-Brexit delivery landscape still shrouded in relative uncertainty, pinning all hopes and expectations onto a single carrier service is bound to have unwelcomed consequences such as service failures, increased WISMO queries and a reduction in CSAT scores – all of which can severely damage a retailer’s brand.

The rise of multi-carrier shipping and distribution

In an effort to mitigate disruption, a growing number of retailers in the UK are already leveraging technology to manage and expedite multi-carrier delivery – enabling retailers to ‘spread the risk’ rather than have their entire operation depend on one single carrier service.

Instead of items being lost or returned because of one setback, a multi-carrier approach offers retailers the ability to adapt quickly to disruption and choose to re-route parcels via an alternative provider. At the very least, it gives retailers the opportunity to salvage the delivery journey to meet customer promise.

Brands such as Party Delights are using a multi-carrier approach to put the customer front and centre above all else, and to dramatically reduce the risk. If a carrier is unable to fulfil a delivery due to poor weather or problems with their fleet – or due to catastrophic disruption like we recently saw in the Suez Canal – an alternative carrier can pick up the pieces, ensuring CX is maintained. This is going to be a vital tool in an uncertain post-Brexit delivery landscape.

Preserving consumer trust and loyalty

This multi-carrier approach to order fulfilment might give retailers an edge when it comes to risk mitigation, but the challenges don’t stop there. UK ecommerce has always maintained a great dependence on the European market. Whether you’re selling a product to a buyer in Germany or importing merchandise all the way from Spain, the market in the pre-Brexit era was expanded for British retailers all over the European Union.

Now, Brexit has completely rewritten the rules and retailers all over the UK are experiencing the steady slowdown in terms of sales and revenue. As such, the online customer experience is in a state of near-constant evolution, with retailers and service providers are constantly ‘one-upping’ each other in their efforts to win and retain customers.

Over 43% of consumers are expected to shop more online than before the events of 2020, and if retailers are to take advantage of this influx of online shoppers they’ll need to offer a flawless customer experience. That includes paying close attention to each and every customer touchpoint, ensuring they have the infrastructure to cope with increased orders, and the capacity to adequately deal with any increase in customer queries.

An uptick in online purchases now means that the delivery journey is more crucial to the overall customer experience than ever before. Native online retailers – such as Amazon and Boohoo – have already had practice at getting this right and customer expectations are high, so retailers planning to move or increase their online presence will need to ensure their delivery journey is a 5* experience.

Customers expect real-time updates, messages, emails, delivery information, estimated times of arrival and more, including the ability to check on items, track packages and self-serve their queries. If retailers can leverage the automation technology needed to get this aspect of the customer journey right, they’ll see a marked improvement in CSAT scores and a massive reduction in call centre volume, easing the pressure on teams.

The importance of data integrity

An efficient multi-carrier operation with well-informed customers is only possible with clean, useful data. If a non-compliant parcel that lacks critical information is sent from a retailer to a carrier, it can throw up all kinds of unnecessary roadblocks at customs, particularly if the items are subject to strict regulation.

The seamless exchange of correct data in real-time is therefore essential in ensuring a smooth delivery process, even more so with exports thanks to the increased regulation around Brexit. Again, data integrity can be preserved with the use of technology, utilising everything, from validation codes, to mandatory fields, so the carriers get the correct information and border checks are as frictionless as possible.

Retailers of all shapes and sizes face a common challenge in the form of Brexit, but with the right technology in place and the adoption of a multi-carrier strategy, inevitable Brexit difficulties can at least be kept to a minimum.

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