White paper: collaborative action supports circularity

To help tackling both the climate crisis and other environmental challenges such as water use and waste generation, DHL has published the new white paper “Delivering on Circularity”, which takes a profound look at how circular economies can help with these challenges.

The signs of climate change and environmental damage are becoming increasingly visible. The growing amount of waste further threatens the health of our natural ecosystems and the people who live and work in them. Societies and businesses are called upon to contribute to a more sustainable future, with the core of sustainability being to ensure that global production and consumption behaviours are compatible with environmental goals.

“Simply put, circularity is about the 5Rs: Reduce, Repair, Resell, Refurbish and Recycle,” says Katja Busch, Chief Commercial Officer at DHL. “The transition toward a circular economy is built on the redesign of supply chains. Innovative logistics solutions can help drive circularity; they are a key enabler to facilitate both the physical and data flows. Especially when it comes to optimizing production volumes and materials, extending product lifecycles, launching novel use models, or developing new solutions for end-of-life recycling.”

Environmental impact

The most significant impact on pushing for circularity might come from the fashion and consumer electronics industries. Industry leaders are already actively participating in the paradigm shift toward circularity, announcing ambitious targets and launching a wide range of initiatives.

The potential positive impact that circularity in these two industries can have is significant. Around 20% of produced garments are never used, and smartphones are often exchanged after just two or three years. Both combined sectors contribute to more than 6% of the global Greenhouse gas (GHG) emissions.

To produce electronic devices, many non-renewable resources such as rare earth and metals are needed. In addition, the industries are responsible for substantial land use (more than the area of Germany and Switzerland combined), water consumption (equivalent to 40% of US citizens’ annual water consumption), and waste generation (equal to approximately 50% of Europeans’ annual waste). With 80% of emissions of an average fashion or consumer electronics item accruing during production, extending the product lifetime as much as possible is imperative.

“The shift toward circular consumer behaviours is a critical driver of a successful transition to circularity,” says Carsten Lützenkirchen, Senior Vice President at DHL Customer Solutions & Innovation. “Consumer behaviours increase the number of goods that flow back into the cycle and signal demand to brands for circular products. And the trend towards more sustainable demand is growing.

“Novel circular business models not only diversify product and service portfolios but have a positive effect on customer engagement. It is a classical win-win situation in which sustainability drives growth and innovation.”

Potential for net-zero

“The circular economy aims to reimagine the way that goods produced, sold, and used today are recycled into the raw materials of tomorrow,” adds Busch. “To realise the full potential of the concept and institutionalize the model, we need innovative solutions and technologies. Of course, it is more complex to set up supply chains for on-demand production or recycling cycles and to manage the massive data flow, but in order to jointly achieve our ambitious environmental targets, it needs to be addressed.

“We at DHL are looking forward to partnering with circularity’s stakeholders by serving as an enabler for the new physical and data flows within the supply loop.”

Along the product’s value chain, DHL identified three core enablers and 10 building blocks that allow for a successful transition from supply chains to supply loops. These range from innovative materials and design to on-demand production, smart product returns, reusable packaging, new use concepts, and asset collection and recycling.

Above all, circular consumer behaviour must be incentivised. Additionally, supply chains must be redesigned, and visibility and orchestration enabled to make circularity feasible. A concerted effort among all players can make the transition toward circularity successful and rewarding.

In terms of emission savings, circularity seems to be a comparably convenient and impactful way to reduce emissions. Achieving 50% circularity saves as many GHG emissions as if all streaming users worldwide stopped watching video content for five years.

Collective stakeholder action needed

If all stakeholders take on their responsibilities and accelerate a mutually reinforcing loop, circularity can become a reality. While the successful transition toward circularity is undoubtedly a shared responsibility and effort, logistics players are the natural backbone.

Circularity changes the way materials and products move – from a straight line to a regenerative circle – and efficiently managing the flow of goods is what logistics is all about.

 

White paper: collaborative action supports circularity

To help tackling both the climate crisis and other environmental challenges such as water use and waste generation, DHL has published the new white paper “Delivering on Circularity”, which takes a profound look at how circular economies can help with these challenges.

The signs of climate change and environmental damage are becoming increasingly visible. The growing amount of waste further threatens the health of our natural ecosystems and the people who live and work in them. Societies and businesses are called upon to contribute to a more sustainable future, with the core of sustainability being to ensure that global production and consumption behaviours are compatible with environmental goals.

“Simply put, circularity is about the 5Rs: Reduce, Repair, Resell, Refurbish and Recycle,” says Katja Busch, Chief Commercial Officer at DHL. “The transition toward a circular economy is built on the redesign of supply chains. Innovative logistics solutions can help drive circularity; they are a key enabler to facilitate both the physical and data flows. Especially when it comes to optimizing production volumes and materials, extending product lifecycles, launching novel use models, or developing new solutions for end-of-life recycling.”

Environmental impact

The most significant impact on pushing for circularity might come from the fashion and consumer electronics industries. Industry leaders are already actively participating in the paradigm shift toward circularity, announcing ambitious targets and launching a wide range of initiatives.

The potential positive impact that circularity in these two industries can have is significant. Around 20% of produced garments are never used, and smartphones are often exchanged after just two or three years. Both combined sectors contribute to more than 6% of the global Greenhouse gas (GHG) emissions.

To produce electronic devices, many non-renewable resources such as rare earth and metals are needed. In addition, the industries are responsible for substantial land use (more than the area of Germany and Switzerland combined), water consumption (equivalent to 40% of US citizens’ annual water consumption), and waste generation (equal to approximately 50% of Europeans’ annual waste). With 80% of emissions of an average fashion or consumer electronics item accruing during production, extending the product lifetime as much as possible is imperative.

“The shift toward circular consumer behaviours is a critical driver of a successful transition to circularity,” says Carsten Lützenkirchen, Senior Vice President at DHL Customer Solutions & Innovation. “Consumer behaviours increase the number of goods that flow back into the cycle and signal demand to brands for circular products. And the trend towards more sustainable demand is growing.

“Novel circular business models not only diversify product and service portfolios but have a positive effect on customer engagement. It is a classical win-win situation in which sustainability drives growth and innovation.”

Potential for net-zero

“The circular economy aims to reimagine the way that goods produced, sold, and used today are recycled into the raw materials of tomorrow,” adds Busch. “To realise the full potential of the concept and institutionalize the model, we need innovative solutions and technologies. Of course, it is more complex to set up supply chains for on-demand production or recycling cycles and to manage the massive data flow, but in order to jointly achieve our ambitious environmental targets, it needs to be addressed.

“We at DHL are looking forward to partnering with circularity’s stakeholders by serving as an enabler for the new physical and data flows within the supply loop.”

Along the product’s value chain, DHL identified three core enablers and 10 building blocks that allow for a successful transition from supply chains to supply loops. These range from innovative materials and design to on-demand production, smart product returns, reusable packaging, new use concepts, and asset collection and recycling.

Above all, circular consumer behaviour must be incentivised. Additionally, supply chains must be redesigned, and visibility and orchestration enabled to make circularity feasible. A concerted effort among all players can make the transition toward circularity successful and rewarding.

In terms of emission savings, circularity seems to be a comparably convenient and impactful way to reduce emissions. Achieving 50% circularity saves as many GHG emissions as if all streaming users worldwide stopped watching video content for five years.

Collective stakeholder action needed

If all stakeholders take on their responsibilities and accelerate a mutually reinforcing loop, circularity can become a reality. While the successful transition toward circularity is undoubtedly a shared responsibility and effort, logistics players are the natural backbone.

Circularity changes the way materials and products move – from a straight line to a regenerative circle – and efficiently managing the flow of goods is what logistics is all about.

 

Continuous WMS improvement with self-implementation

In line with the fast growing direct to consumer (D2C) market, which is set to be worth some $175bn in the US alone by 2023, WMS technology innovator SnapFulfil has taken its pioneering remote implementation (RI) initiative to the next level with an advanced version that enables customers to onboard the solution themselves.

A tailored ‘Self Implementation’ programme provides step-by-step and hands-on guidance in project management and execution, to provide clients old and new with greater control, more independence and internal system expertise.

The new documentation factors in key steps, decisions and milestones to be completed throughout the project and covers everything from data gathering, configuring the technical infrastructure, user preparation and verification to data migration, stock take and validation, plus go live support.

SnapFulfil’s Chief Product & Delivery Officer, Smitha Raphael, said: “Today’s businesses need to be nimble and quick to respond to changing market demands. Over the past two years, in particular, we have seen many more customers adopt a D2C model that requires agile and easily configurable WMS solutions.

“We’re all about speed-to-value partnerships and being able to scale with our customers and be extremely flexible to meet all of the demands of their business. This self-sustainable implementation option (with our support as required) can facilitate quicker and slicker multi-site onboarding, once we’ve instructed them in the first one or two.

“The initial ability to digitally implement our WMS solution, whilst producing the same positive results in adoption and use as traditional on-site engagement, was essential to overcome the challenges of the global pandemic.  Moving forward, self-implementation means customers have all the technical essentials in place for a seamless self-rollout across their DC estate.”

Apart from the initial site set up, warehouse creation and user licensing that SnapFulfil always has to prepare first, self-implementation typically begins with internal operations and IT personnel designing work processes that the SnapFulfil team then fine tune.

This could include all facets of a D2C enterprise, such as receipts, transfer orders, customer returns, putaway and racking, cross-docking, vendor returns, order release and allocation, load creation, picking, plus inventory counting and stock audits.

Clients then allocate dedicated staff members to the new warehouse for input on tailored training documents via web conferencing, end-to-end integration testing, plus critical parts of the go-live timeline – and ultimately take control of the rules configuration, device training and copying the test into the live system in preparation for launch.

Continuous WMS improvement with self-implementation

In line with the fast growing direct to consumer (D2C) market, which is set to be worth some $175bn in the US alone by 2023, WMS technology innovator SnapFulfil has taken its pioneering remote implementation (RI) initiative to the next level with an advanced version that enables customers to onboard the solution themselves.

A tailored ‘Self Implementation’ programme provides step-by-step and hands-on guidance in project management and execution, to provide clients old and new with greater control, more independence and internal system expertise.

The new documentation factors in key steps, decisions and milestones to be completed throughout the project and covers everything from data gathering, configuring the technical infrastructure, user preparation and verification to data migration, stock take and validation, plus go live support.

SnapFulfil’s Chief Product & Delivery Officer, Smitha Raphael, said: “Today’s businesses need to be nimble and quick to respond to changing market demands. Over the past two years, in particular, we have seen many more customers adopt a D2C model that requires agile and easily configurable WMS solutions.

“We’re all about speed-to-value partnerships and being able to scale with our customers and be extremely flexible to meet all of the demands of their business. This self-sustainable implementation option (with our support as required) can facilitate quicker and slicker multi-site onboarding, once we’ve instructed them in the first one or two.

“The initial ability to digitally implement our WMS solution, whilst producing the same positive results in adoption and use as traditional on-site engagement, was essential to overcome the challenges of the global pandemic.  Moving forward, self-implementation means customers have all the technical essentials in place for a seamless self-rollout across their DC estate.”

Apart from the initial site set up, warehouse creation and user licensing that SnapFulfil always has to prepare first, self-implementation typically begins with internal operations and IT personnel designing work processes that the SnapFulfil team then fine tune.

This could include all facets of a D2C enterprise, such as receipts, transfer orders, customer returns, putaway and racking, cross-docking, vendor returns, order release and allocation, load creation, picking, plus inventory counting and stock audits.

Clients then allocate dedicated staff members to the new warehouse for input on tailored training documents via web conferencing, end-to-end integration testing, plus critical parts of the go-live timeline – and ultimately take control of the rules configuration, device training and copying the test into the live system in preparation for launch.

Interroll releases strong 2021 figures

Interroll achieved significant growth in the financial year 2021: sales increased to CHF640.1m/€616.6m (+20.6% year-on-year, +21.0% in local currencies). Order intake climbed significantly to CHF788.4m/€759.4m (+43.9% year-on-year, +44.2% in local currencies).

The result is expected to show a substantial increase compared to the previous year. Based on the positive order development in the full year 2021, the Group is cautiously optimistic about the financial year 2022.

Sales in consolidated currency reached CHF640.1m/€616.6m (+20.6% year-on-year) and exceeded the previous year by 21.0% in local currency. Compared to the first half of 2021, Interroll was again able to increase its sales momentum. In the second half of the year, a disproportionate growth in the project business in particular contributed to this.

Order intake in 2021 rose to CHF788.4m/€759.4m in consolidated currency (+43.9% year-on-year) and grew by +44.2% year-on-year in local currency. The second half of the year saw continued strong business momentum in the markets.

In terms of the result, Interroll expects an increase. According to preliminary figures, the company was also able to increase EBITDA and EBIT. Margins are slightly below the record year 2020 due to increased material prices and the strained supply chains.

“Interroll convinces with its innovative technology platform for material flow solutions. We have significantly expanded our market presence in 2021 and have started the new year with a record order backlog,” explains Ingo Steinkrüger, CEO Interroll Worldwide Group.

“We expect positive demand momentum, while at the same time we continue to closely monitor strained supply chains and rising material costs worldwide. Against this backdrop, we remain cautiously optimistic overall, but maintain our cost discipline and continue to do everything we can to further improve our delivery times for customers.”

The complete Interroll Annual Report 2021 with the final audited figures will be presented on 18th March, 2022.

Interroll releases strong 2021 figures

Interroll achieved significant growth in the financial year 2021: sales increased to CHF640.1m/€616.6m (+20.6% year-on-year, +21.0% in local currencies). Order intake climbed significantly to CHF788.4m/€759.4m (+43.9% year-on-year, +44.2% in local currencies).

The result is expected to show a substantial increase compared to the previous year. Based on the positive order development in the full year 2021, the Group is cautiously optimistic about the financial year 2022.

Sales in consolidated currency reached CHF640.1m/€616.6m (+20.6% year-on-year) and exceeded the previous year by 21.0% in local currency. Compared to the first half of 2021, Interroll was again able to increase its sales momentum. In the second half of the year, a disproportionate growth in the project business in particular contributed to this.

Order intake in 2021 rose to CHF788.4m/€759.4m in consolidated currency (+43.9% year-on-year) and grew by +44.2% year-on-year in local currency. The second half of the year saw continued strong business momentum in the markets.

In terms of the result, Interroll expects an increase. According to preliminary figures, the company was also able to increase EBITDA and EBIT. Margins are slightly below the record year 2020 due to increased material prices and the strained supply chains.

“Interroll convinces with its innovative technology platform for material flow solutions. We have significantly expanded our market presence in 2021 and have started the new year with a record order backlog,” explains Ingo Steinkrüger, CEO Interroll Worldwide Group.

“We expect positive demand momentum, while at the same time we continue to closely monitor strained supply chains and rising material costs worldwide. Against this backdrop, we remain cautiously optimistic overall, but maintain our cost discipline and continue to do everything we can to further improve our delivery times for customers.”

The complete Interroll Annual Report 2021 with the final audited figures will be presented on 18th March, 2022.

Safety first for warehouse automation

Safe automation expert Pilz has recently been applying its wealth of experience to intralogistics applications taking a holistic approach with its portfolio of safety services, training and safe automation solutions.

With increased levels of automation, it is more important than ever to ensure that human and machine operate smoothly and safely within the warehouse environment. In key areas such as automated loading systems, Pilz consultants can work to achieve safety compliance without compromising productivity.

Getting on board as early as the design phase, when the system concept is developed, they provide support for new projects or retrofits right through to commissioning and sign-off.

State-of-the-art product solutions are also available incorporating control and sensor technology through to operating, monitoring and connectivity. These include:

  • Access management solutions – ensuring tasks such as maintenance can only be carried out by authorised and trained personnel
  • Industrial security – preventing manipulation of systems by external sources
  • Danger zone protection – bringing operations to a safe stop or safe speed if the zone is encroached by personnel
  • Safe operation of AGV or AMR systems – enabling safe stopping or navigation and interaction within shared work spaces

Safety first for warehouse automation

Safe automation expert Pilz has recently been applying its wealth of experience to intralogistics applications taking a holistic approach with its portfolio of safety services, training and safe automation solutions.

With increased levels of automation, it is more important than ever to ensure that human and machine operate smoothly and safely within the warehouse environment. In key areas such as automated loading systems, Pilz consultants can work to achieve safety compliance without compromising productivity.

Getting on board as early as the design phase, when the system concept is developed, they provide support for new projects or retrofits right through to commissioning and sign-off.

State-of-the-art product solutions are also available incorporating control and sensor technology through to operating, monitoring and connectivity. These include:

  • Access management solutions – ensuring tasks such as maintenance can only be carried out by authorised and trained personnel
  • Industrial security – preventing manipulation of systems by external sources
  • Danger zone protection – bringing operations to a safe stop or safe speed if the zone is encroached by personnel
  • Safe operation of AGV or AMR systems – enabling safe stopping or navigation and interaction within shared work spaces

bekuplast expands manufacturing capability

Returnable plastic transport packaging maker bekuplast has received at its manufacturing facility a new injection moulding machine with a clamping force of 1,100 tonnes. The new piece of equipment was delivered to bekuplast’s Ringe (D) headquarters in December 2021.

In order to expand the production of folding boxes, an investment was made in an injection moulding machine with an extended clamping unit for stack moulds and automation. The new machine is currently being assembled and is expected to go into operation at the beginning of February 2022.

In the plant at the headquarters in Ringe, bekuplast currently manufactures using 38 injection moulding machines with a clamping force of 150 to 1,500 tonnes, as well as two large machines with a clamping force of up to 3,000 tonnes.

CLICK HERE  to watch a video

bekuplast expands manufacturing capability

Returnable plastic transport packaging maker bekuplast has received at its manufacturing facility a new injection moulding machine with a clamping force of 1,100 tonnes. The new piece of equipment was delivered to bekuplast’s Ringe (D) headquarters in December 2021.

In order to expand the production of folding boxes, an investment was made in an injection moulding machine with an extended clamping unit for stack moulds and automation. The new machine is currently being assembled and is expected to go into operation at the beginning of February 2022.

In the plant at the headquarters in Ringe, bekuplast currently manufactures using 38 injection moulding machines with a clamping force of 150 to 1,500 tonnes, as well as two large machines with a clamping force of up to 3,000 tonnes.

CLICK HERE  to watch a video

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