Warehouse safety around the globe

Designed-in safety, increased levels of driver training, and implementation of operational guidelines have reached such maturity that it is easy to forget that the forklift is still a significant cause of workplace injuries and accidents. In addition, the demands placed on forklift operators to perform with greater haste and efficiency means both goods and personnel are vulnerable to damage caused by sudden braking, driver blind spots and unstable loads.

One company aiming to herp reduce damage and injury in the warehouse is GenieGrips, an Australian manufacturer of products aimed at ensuring forklift loads are safe, secure and stable. At the recent MODEX trade event in Atlanta, Logistics Business caught up with Louise Inglese, Founder & CEO of GenieGrips Pty Ltd, to find out more about her growing international business.

Logistics Business (LB): Why is it important for GenieGrips to be at exhibitions such as MODEX?

Louise Inglese (LI): It is a very long flight! But we know we have to come to expos to promote our products because you need to demonstrate it for people to really get it. I could send a brochure, but it’s never going to be the same. When we’re face to face, people get to feel it and touch it and get the full sense of how safe they are and how solid they are, their quality

The expos themselves are a really good opportunity to build relationships. I might see the same customer I saw two years ago, and then I get to see them again, and it’s almost like a drip feed process – they see me again, they see me again… So they know we’re going to be around. If I went to one expo and then didn’t turn up to the next one, they’d be wondering why I wasn’t there and they’d be thinking “oh, there’s something wrong with GenieGrips now”. So you have to be seen face to face.

LB: Being based in Australia, how do you conduct your international business?

LI: We have a warehouse in LA in the US, and we know we need to have a local presence like that. We work with FreeCall numbers both here in the US, in Europe and in the UK, and we have a warehouse in the Netherlands. Obviously, because of Brexit, we have also had to set up a warehouse in the UK because we could no longer service that market out of the Netherlands. The paperwork was too much; it was much easier for us to set up a third warehouse in the UK, than to service that market from the Netherlands.

LB: What are your aspirations for Genie Grips?

LI: 90% of our business is export, with only 10% of our sales in Australia. 75% of that 90% are our US customers, and that was an easy market for us to come into because there is no language barrier. The safety standards in the US are similar to those in Australia, so they get the safety side of it. Now we have a bigger challenge when we go into Europe, because we have a language barrier. So it’s great to do those expos, but we really need to get a bigger market share in Europe because we haven’t tapped that market successfully enough as yet.

LB: Do you see yourself as an international operation?

IB: Yes, it’s just a bigger market share. With only 25 million people in Australia, that’s nothing compared to the populations on the other continents, so having that presence internationally and those warehouses, that’s where we need to keep going. We would like to get more into South America, and also into the Middle East and Africa as well.

LB: What are the benefits of GenieGrips vs. rival products?

IB: Because we manufacture our products ourselves in Melbourne, we have complete control over the quality. We can change designs, develop new products, and the more customers we get, the more [challenges they are having] and wanting to talk to us about solving. That way we’re able to develop more products. So we started with the Mats, then we had a customer who wanted the Caps, so we worked with them to develop that. Then we had a customer saying they wanted the Cushions for the uprights. So, the more we talk, the more products we develop. Then, this year at MODEX we have the new Stik-It Pads, because people wanted a product that sat inside the actual footprint of the tyne itself.

Some of our rivals make [their products] out of plastic. Now rubber is such a unique compound to use. It wears well, it’s softer, it copes with harsher weather, it copes with higher and lower temperatures, so having that rubber base of our products is what keeps us ahead of our competitors.

LB: Are you affected by risks that come with international shipping?

LI: Shipping has been a challenge over the past couple of years, and it’s our pain, being an Australian manufacturer, that we have to allow for shipping into our costings and times, etc.

LB: What is the company’s commitment to customer service?

IB: We’re a family business, and our parent company has been going for over 40 years, so we have all that experience behind us. As Australians, we love customer service, so that’s our #1 priority. We also have FreeCall numbers in each country, so that enables customers to ring directly and always have someone to talk to. So, even in our sleepy hours we have an answering service that makes it possible for us to call back as soon as we wake up.

LB: Thank you for talking to Logistics Business, and good luck with your future plans.

 

New functionality for SnapFulfil WMS

WMS technology innovator, Synergy Logistics, has further enhanced its multiple billing software that already offers the highest levels of detail, accuracy and clarity via its SnapFulfil WMS cloud-based solution.

With 3PL services needing to flex their model to meet ever-changing D2C e-commerce demands, adaptability is key – particularly when it comes to invoicing – to drive greater economies of scale.  SnapFulfil’s new pro-forma invoicing means one is generated automatically for any business where the billing period is greater than daily.

The pro-forma invoice is overwritten each time the invoice process runs but if a client has a replica database the invoice data can be extracted before being overwritten. This is especially useful for clients who want to track their invoice totals before period end.

Likewise, new minimum fee charge capability means a designated amount can be set, but if the total charges for a period are less than the minimum fee then the balance will automatically be charged.

Synergy Logistics CEO, Tony Dobson (pictured), says: “A growing numbers of 3PLs are seeking a more scalable, API-friendly and robust pathway to meet the dynamic challenges of B2C and D2C multichannel fulfilment. But identifying the right solution is just half of the challenge – delivering it while continuing to satisfy existing customer requirements (without incurring custom coding costs and delays for new clients) is a different matter.

“We bring a base feature set tailored to the requirements faced by 3PLs. Our software is highly configurable and, after training, can be managed by in-house teams to support everything from new customer onboarding to process changes. We’ve standardised our interfaces as well to support simplified integration processes and shorten implementation timelines. We also come to the table with a library of existing applications to help ease technical sales processes.”

With margins ever-tightening, SnapFulfil has the functionality to set and charge different rates based on quantities shipped, split and smaller pallets. The software also facilitates better data quality, resources allocation and process flow, while automating manual tasks gives greater efficiency, accuracy and transparency.

Additionally, multi owner self-configuration addresses complex order fulfilment challenges and enables 3PLs to drive rapid growth and value. Having access to the SnapFulfil rules engine is a real differentiator and is proven to give 3PLs tangible competitive advantage.

A much more extensive customer portal also includes access to large areas of the main SnapFulfil site, but specifically filtered for the 3PL customer, so they only see their real-time data. This enhanced functionality brings greater visibility, increased flexibility and a more granular approach and all its associated efficiencies.

New functionality for SnapFulfil WMS

WMS technology innovator, Synergy Logistics, has further enhanced its multiple billing software that already offers the highest levels of detail, accuracy and clarity via its SnapFulfil WMS cloud-based solution.

With 3PL services needing to flex their model to meet ever-changing D2C e-commerce demands, adaptability is key – particularly when it comes to invoicing – to drive greater economies of scale.  SnapFulfil’s new pro-forma invoicing means one is generated automatically for any business where the billing period is greater than daily.

The pro-forma invoice is overwritten each time the invoice process runs but if a client has a replica database the invoice data can be extracted before being overwritten. This is especially useful for clients who want to track their invoice totals before period end.

Likewise, new minimum fee charge capability means a designated amount can be set, but if the total charges for a period are less than the minimum fee then the balance will automatically be charged.

Synergy Logistics CEO, Tony Dobson (pictured), says: “A growing numbers of 3PLs are seeking a more scalable, API-friendly and robust pathway to meet the dynamic challenges of B2C and D2C multichannel fulfilment. But identifying the right solution is just half of the challenge – delivering it while continuing to satisfy existing customer requirements (without incurring custom coding costs and delays for new clients) is a different matter.

“We bring a base feature set tailored to the requirements faced by 3PLs. Our software is highly configurable and, after training, can be managed by in-house teams to support everything from new customer onboarding to process changes. We’ve standardised our interfaces as well to support simplified integration processes and shorten implementation timelines. We also come to the table with a library of existing applications to help ease technical sales processes.”

With margins ever-tightening, SnapFulfil has the functionality to set and charge different rates based on quantities shipped, split and smaller pallets. The software also facilitates better data quality, resources allocation and process flow, while automating manual tasks gives greater efficiency, accuracy and transparency.

Additionally, multi owner self-configuration addresses complex order fulfilment challenges and enables 3PLs to drive rapid growth and value. Having access to the SnapFulfil rules engine is a real differentiator and is proven to give 3PLs tangible competitive advantage.

A much more extensive customer portal also includes access to large areas of the main SnapFulfil site, but specifically filtered for the 3PL customer, so they only see their real-time data. This enhanced functionality brings greater visibility, increased flexibility and a more granular approach and all its associated efficiencies.

eCommerce packaging with the ‘wow’ factor

Smurfit Kappa says it aims to find the perfect packaging solutions for all kinds of businesses, no matter how big or small. From major brands to innovative start-ups, it offers customers support, creativity, and inventiveness to help create a packaging solution that meets their every need, which was the case when MESSIAH and EVE came to Smurfit Kappa Beacon for help with its DTC shipping packaging.

MESSIAH and EVE is a new multi-award winning vegan body care brand specialising in elevated fine fragrance body care essentials. It sells a range of body-dedicated creams and cleansers, hand wash and bath oil. As an eCommerce retailer, packaging is one of the most important parts of its product range.

Its products are purposefully and intentionally crafted to have a positive impact on the skin, the planet, and the communities within it. MESSIAH and EVE says it is committed to a journey of consideration in everything it does, and its packaging is no exception. It approached the Smurfit Kappa Beacon team hoping to find a supplier who could assist it in creating packaging which could safely ship its eCommerce orders and speed up its fulfilment production line, while also fitting with its company ethos.

Smurfit Kappa took on the challenge of producing the perfect packaging solutions for MESSIAH and EVE products, with the goal of creating sustainable eCommerce packaging which would ‘wow’ its customers and create a memorable unboxing experience. Not only that, but it was conscious of the speed of packing and ease of opening for their consumers. It needed packaging which would be super-easy to seal during the packing process and double as suitable gift packaging should its  customers be gifting orders.

One of the biggest challenges Smurfit Kappa faced when it started working on this project for MESSIAH and EVE was the sustainability element of the packaging. It knew this was a key focus for the brand, so it just had to get it right, but in a way that would not compromise on quality or customer experience. Smurfit Kappa considered the option of using 100% recycled board, but soon realised this would not be suitable with the high-end print design and self-seal tape to speed up the packing process.

Smurfit Kappa opted for a more premium board grade which was still sustainable while also offering a super high-print finish. The end packaging solution looked the part while also being FSC Mix and 100% recyclable: fitting hand -in-hand with its brand ethos. As well as being easily recyclable through household recycling channels, the MESSIAH and EVE packaging delivered the ‘wow’ factor during unboxing and perfectly encapsulated the luxury of the products inside.

As fast fulfilment packing was a priority for MESSIAH and EVE, Smurfit Kappa incorporated self-seal tape which allowed for a quick production line and created a secure postal solution for its products. The tape and rippa opening design offers a more modern experience than some of the other considered options, and creates an unboxing experience similar to other high-end eCommerce packs from worldwide brands. Self-seal tape is very simple for customers to open when their new items arrive on their doorstep and makes it easier for consumers to return products using the existing packaging. This reduces the amount of waste material, giving the packaging another purpose.

The finished product ticked all of MESSIAH and EVE’s boxes, and Smurfit Kappa says it delivered packaging which was not only a functional option but also a key marketing tool for the eCommerce brand.

eCommerce packaging with the ‘wow’ factor

Smurfit Kappa says it aims to find the perfect packaging solutions for all kinds of businesses, no matter how big or small. From major brands to innovative start-ups, it offers customers support, creativity, and inventiveness to help create a packaging solution that meets their every need, which was the case when MESSIAH and EVE came to Smurfit Kappa Beacon for help with its DTC shipping packaging.

MESSIAH and EVE is a new multi-award winning vegan body care brand specialising in elevated fine fragrance body care essentials. It sells a range of body-dedicated creams and cleansers, hand wash and bath oil. As an eCommerce retailer, packaging is one of the most important parts of its product range.

Its products are purposefully and intentionally crafted to have a positive impact on the skin, the planet, and the communities within it. MESSIAH and EVE says it is committed to a journey of consideration in everything it does, and its packaging is no exception. It approached the Smurfit Kappa Beacon team hoping to find a supplier who could assist it in creating packaging which could safely ship its eCommerce orders and speed up its fulfilment production line, while also fitting with its company ethos.

Smurfit Kappa took on the challenge of producing the perfect packaging solutions for MESSIAH and EVE products, with the goal of creating sustainable eCommerce packaging which would ‘wow’ its customers and create a memorable unboxing experience. Not only that, but it was conscious of the speed of packing and ease of opening for their consumers. It needed packaging which would be super-easy to seal during the packing process and double as suitable gift packaging should its  customers be gifting orders.

One of the biggest challenges Smurfit Kappa faced when it started working on this project for MESSIAH and EVE was the sustainability element of the packaging. It knew this was a key focus for the brand, so it just had to get it right, but in a way that would not compromise on quality or customer experience. Smurfit Kappa considered the option of using 100% recycled board, but soon realised this would not be suitable with the high-end print design and self-seal tape to speed up the packing process.

Smurfit Kappa opted for a more premium board grade which was still sustainable while also offering a super high-print finish. The end packaging solution looked the part while also being FSC Mix and 100% recyclable: fitting hand -in-hand with its brand ethos. As well as being easily recyclable through household recycling channels, the MESSIAH and EVE packaging delivered the ‘wow’ factor during unboxing and perfectly encapsulated the luxury of the products inside.

As fast fulfilment packing was a priority for MESSIAH and EVE, Smurfit Kappa incorporated self-seal tape which allowed for a quick production line and created a secure postal solution for its products. The tape and rippa opening design offers a more modern experience than some of the other considered options, and creates an unboxing experience similar to other high-end eCommerce packs from worldwide brands. Self-seal tape is very simple for customers to open when their new items arrive on their doorstep and makes it easier for consumers to return products using the existing packaging. This reduces the amount of waste material, giving the packaging another purpose.

The finished product ticked all of MESSIAH and EVE’s boxes, and Smurfit Kappa says it delivered packaging which was not only a functional option but also a key marketing tool for the eCommerce brand.

Utz Group celebrates diamond anniversary

The Utz Group, a global market leader for returnable packaging, is marking its 75th anniversary this year. With a special 75-year logo, the company is celebrating its growth from humble beginnings in Switzerland into a thriving, international business that manufactures over 20 million products a year.

“Our 75th anniversary is a great time to indulge in a little nostalgia,” commented Russell Evans, General Manager of Georg Utz Ltd, “and also to look forward to the future. Along with the whole team at our UK facility in Alfreton, Derbyshire, I’m very proud to be a part of such a dynamic and growing company.”

Production of the zigzag device for sewing machines, circa 1955
Production of the zigzag device for sewing machines, circa 1955

At this major milestone, the Utz group continues to demonstrate the spirit of innovation instilled by its founder. Even with the foresight and determination that helped him to found the company, Georg Utz could not have predicted that, 75 years later, some 1,500 people would be employed by a company bearing his name.

Founded as a toolmaking firm called ‘Georg Utz Werkzeug- und Apparatebau’ in Zurich in May 1947, the company began to focus on manufacturing a zigzag device for sewing machines that Georg had developed himself. This patented product enabled the fledgling business to flourish, with well-known sewing machine manufacturers, including Singer, among its customers. In 1953 Georg moved the company – now named Georg Utz AG and with 16 employees – to larger premises in Bremgarten.

It is often in challenging times that true character is revealed. In 1958, demand for the Utz zigzag device collapsed abruptly when sewing machines with integrated zigzag stitching came onto the market. Fortunately, Georg had installed an injection-moulding machine to produce the packaging for the zigzag apparatus and he could see its potential to transform the packaging market. With his entrepreneurial drive, he was able to turn his vision into reality, producing plastic products for both household and industrial use.

The RAKO: a game changer in logistics

Using the largest injection-moulding machine in Switzerland, Georg Utz AG began to focus its business on storage and transport containers produced from plastic instead of the traditional metal. The RAKO container – short for its innovative RAhmenKOnstruktion (frame construction) – was launched in 1965 and the product range continued to expand.

In the early 1970s, the development of customer-specific containers was added – the foundation stone for the current core business. Today, close co-operation with customers results in a constant stream of new products to meet their varied logistics requirements.

Another innovation for Utz came when its plastics recycling plant was put into operation in the late 1970s. Sustainability, reusable solutions and recycling at the end of the product life cycle are part of the DNA for Utz. As the company expanded, subsidiaries were established abroad. The first was in Germany in 1971, followed by Great Britain (1990 – pictured), France (1992), Poland (1997), USA (2003), China (2005) and Mexico (2017).

Today, Utz employs almost a hundred times more people than the 16 who worked in the Zurich workshop all those years ago. Despite huge growth, the past and present companies have many similarities: the spirit of innovation, the commitment to supplying the highest quality products and the culture of a family business.

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Focus on people drives success for Utz Group

 

Sitma’s e-commerce wrapper for different materials

E-Wrap, Sitma‘s new e-commerce wrapper, will be on display at Ipack-IMA, from 3rd to 6th May 2022, in Hall 6P – Stand B01 C02. The machine in question will be the “paper wrapping” version, specifically designed for the world of e-commerce and logistics. It was developed by Sitma Machinery, an Italian company with over 50 years’ experience in the field, and now a leading producer of automated equipment for logistics and packaging.

Paper E-Wrap fits perfectly within Sitma’s range of automatic and semi-automatic paper packaging machines. These include the Fast Pack machine, a workhorse for high-speed packaging in the e-commerce sector, and the 8002 model, specially designed for Frozen Food. The new Paper E-Wrap machine has all the typical features of Sitma solutions in terms of compactness, ease of use, flexibility and reliability.

E-Wrap is designed to meet the need for speedy and efficient management that the logistics sector for e-commerce demands. The unit can be easily integrated into different production settings and combined with units for labelling and weighing, as well as an advanced tracking system.

E-Wrap can also be used for the automatic management of printing systems, and for inserting documents into the package. Indeed, the machine has been specifically designed to meet the needs of the e-commerce sector in terms of documents and promotional material (invoices, delivery notes, return labels, coupons, leaflets, etc.).

The machine can both be physically integrated into hubs with different layouts, and also connected up in terms of software. Indeed, E-Wrap can coordinate with the complex IT systems that control modern logistics centres, which need to manage huge amounts of data in relation to tracking products in the supply chain. E-Wrap is especially flexible in terms of packaging: it is in fact the first machine able to create either envelopes or packs to fit the three-dimensional form of the object(s) being packaged.

The unit on display in Milan has two winning features: not only can it “read” three-dimensional objects and create customised packaging, it can also make use of heat-sealable paper, a feature that makes it a truly green machine.

“Paper wrapping” is one of the most important frontiers for sustainable packaging; because if paper is produced in specific ways, it can be repeatedly recycled, reducing the environmental impact of the system. However, E-Wrap goes even further, as it can make use of heat-sealing paper that does not require an extra adhesive system: an aspect that helps simplify not only the management of the process but also the maintenance of the machine.

Sitma’s e-commerce wrapper for different materials

E-Wrap, Sitma‘s new e-commerce wrapper, will be on display at Ipack-IMA, from 3rd to 6th May 2022, in Hall 6P – Stand B01 C02. The machine in question will be the “paper wrapping” version, specifically designed for the world of e-commerce and logistics. It was developed by Sitma Machinery, an Italian company with over 50 years’ experience in the field, and now a leading producer of automated equipment for logistics and packaging.

Paper E-Wrap fits perfectly within Sitma’s range of automatic and semi-automatic paper packaging machines. These include the Fast Pack machine, a workhorse for high-speed packaging in the e-commerce sector, and the 8002 model, specially designed for Frozen Food. The new Paper E-Wrap machine has all the typical features of Sitma solutions in terms of compactness, ease of use, flexibility and reliability.

E-Wrap is designed to meet the need for speedy and efficient management that the logistics sector for e-commerce demands. The unit can be easily integrated into different production settings and combined with units for labelling and weighing, as well as an advanced tracking system.

E-Wrap can also be used for the automatic management of printing systems, and for inserting documents into the package. Indeed, the machine has been specifically designed to meet the needs of the e-commerce sector in terms of documents and promotional material (invoices, delivery notes, return labels, coupons, leaflets, etc.).

The machine can both be physically integrated into hubs with different layouts, and also connected up in terms of software. Indeed, E-Wrap can coordinate with the complex IT systems that control modern logistics centres, which need to manage huge amounts of data in relation to tracking products in the supply chain. E-Wrap is especially flexible in terms of packaging: it is in fact the first machine able to create either envelopes or packs to fit the three-dimensional form of the object(s) being packaged.

The unit on display in Milan has two winning features: not only can it “read” three-dimensional objects and create customised packaging, it can also make use of heat-sealable paper, a feature that makes it a truly green machine.

“Paper wrapping” is one of the most important frontiers for sustainable packaging; because if paper is produced in specific ways, it can be repeatedly recycled, reducing the environmental impact of the system. However, E-Wrap goes even further, as it can make use of heat-sealing paper that does not require an extra adhesive system: an aspect that helps simplify not only the management of the process but also the maintenance of the machine.

Descartes acquires machine-learning provider

Descartes Systems Group, a global leader in uniting logistics-intensive businesses in commerce, has acquired Foxtrot, a leading provider of machine learning-based mobile route execution solutions.

Foxtrot’s advanced machine learning algorithms leverage millions of data points collected from vehicles in the field, helping customers reduce last-mile costs, improve customer service and learn service factors that improve route efficiency and on-time performance. The company’s technology complements existing route planning and execution solutions.

“Descartes has been a leader in using advanced technology to extend its world-class route planning and execution solutions for more than 20 years,” said Ken Wood, EVP of Product Management at Descartes. “Advances in artificial intelligence and machine learning are making it possible for us to leverage increasing amounts of ‘real world data’ to better inform our route planning and execution solutions. By combining with Foxtrot, we’re adding a team with deep domain expertise and proven technology that will help accelerate our efforts in this area.”

“Foxtrot enhances our recent investment in GreenMile, as both companies have extensive experience in the retail food and beverage distribution vertical,” said Edward J Ryan, Descartes’ CEO. “We also see an immediate opportunity to leverage Foxtrot’s capabilities across our wider route planning and execution solution suite. We’re thrilled to welcome the Foxtrot employees, customers and partners into the Descartes family.”

Foxtrot is headquartered in San Francisco, California. Descartes acquired Foxtrot for approximately $US4m, satisfied from cash on hand.

Descartes acquires machine-learning provider

Descartes Systems Group, a global leader in uniting logistics-intensive businesses in commerce, has acquired Foxtrot, a leading provider of machine learning-based mobile route execution solutions.

Foxtrot’s advanced machine learning algorithms leverage millions of data points collected from vehicles in the field, helping customers reduce last-mile costs, improve customer service and learn service factors that improve route efficiency and on-time performance. The company’s technology complements existing route planning and execution solutions.

“Descartes has been a leader in using advanced technology to extend its world-class route planning and execution solutions for more than 20 years,” said Ken Wood, EVP of Product Management at Descartes. “Advances in artificial intelligence and machine learning are making it possible for us to leverage increasing amounts of ‘real world data’ to better inform our route planning and execution solutions. By combining with Foxtrot, we’re adding a team with deep domain expertise and proven technology that will help accelerate our efforts in this area.”

“Foxtrot enhances our recent investment in GreenMile, as both companies have extensive experience in the retail food and beverage distribution vertical,” said Edward J Ryan, Descartes’ CEO. “We also see an immediate opportunity to leverage Foxtrot’s capabilities across our wider route planning and execution solution suite. We’re thrilled to welcome the Foxtrot employees, customers and partners into the Descartes family.”

Foxtrot is headquartered in San Francisco, California. Descartes acquired Foxtrot for approximately $US4m, satisfied from cash on hand.

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