Time to get into peak condition

Peak season will soon be upon us, but how will ecommerce businesses cope when labour is hard to find? Now is the time to think ahead. By Jo Bradley, Business Development Manager, Sparck Technologies.

The Platinum Jubilee celebrations caught a few online retailers and distributors out, with reports that some were having to decline new orders while they cleared fulfilment backlogs. In fairness, this was a peculiarly difficult peak to forecast, the last historical comparators being a full ten years ago, when ecommerce was still ‘niche’. The experience should, however, concentrate minds on preparations for the more familiar seasonal peaks that occur towards the end of the year in what retailers often term the ‘golden quarter’.

Of course for many retailers the golden quarter isn’t a single event. Before we get to Christmas there is Halloween, Bonfire Night and the notorious Black Friday/Cyber Monday to navigate – not necessarily with the same assortment of goods in peak demand. For some businesses the peak starts early, with ‘back to school’ trade. Specialist traders may have their own peak events – a random selection from December alone offers English Breakfast Day (2 December), Small Business Saturday (3 December) and Christmas Jumper Day (9 December). A major complication for demand and resource planners this year will be the FIFA World Cup, running from 21 November to 18 December which, at least in England and Wales, may have a significant impact on shopping patterns.

Online seems to have stabilised at around 27% of UK retail spend – well off the level at the height of the pandemic but still way above the 19% of the last pre-pandemic year. More significantly, non-food online trade last Christmas was a full 24% above the 2019 level: even if there is no resurgence of Covid, seasonal flu outbreaks could see consumers satisfying their seasonal needs with their fingers rather than their feet. Packing all these orders over a seasonal peak has always been a challenge for businesses – even more so this year with acute labour shortages, elevated wages, increased NI and a national scarcity of warehouse space in which to accommodate peak activity. Not to mention the rising price of packaging materials.

Automation is the answer, but faced with the infinite variety of sizes, shapes and weights that make up a typical consumer order, this has often been seen as too complex and expensive an investment for something that is only crucial for a few months of the year.

That is really no longer the case. Automated ‘right-sized’ packaging for each individual ecommerce order is now readily available to small-to-medium sized enterprises, as well as larger ecommerce businesses. CVP Automated Packaging Solutions from Sparck Technologies create ‘right-sized’ boxes in seconds by scanning and measuring the goods – single or multi-item orders – cutting to size and erecting the box, sealing, weighing, and labelling automatically.

Two of the UK’s largest retail brands have invested in Sparck Technologies’ CVP solutions with the primary purpose of increasing capacity within their ecommerce operations during critical peak periods – building in operational resilience. With the capability to tailor-make up to 1,100 packages per hour, for multiple or single item orders, the CVP Everest and CVP Impack packaging systems typically replace between 8 and 20 manual packaging stations.

As importantly, though, automated packing makes best use of two other scarce and costly resources – delivery drivers, and packaging materials. The shortage of drivers, from LGVs on trunk routes to last mile delivery, is well publicised and isn’t going to resolve itself soon. Right size packing can reduce the volume of goods by anything up to 50%, vastly improving the productivity of truck and driver and reducing delivery costs. Meanwhile, cardboard usage is typically cut by 30%, and with no need for void fill packaging material costs can be substantially reduced – which also pleases the increasingly environmentally aware consumer.

With cost savings and productivity gains at these levels, CVP automated packing lines aren’t just for Christmas, they keep delivering a return on investment throughout the year. Perhaps now is the time to get into peak condition, before it’s too late.

Time to get into peak condition

Peak season will soon be upon us, but how will ecommerce businesses cope when labour is hard to find? Now is the time to think ahead. By Jo Bradley, Business Development Manager, Sparck Technologies.

The Platinum Jubilee celebrations caught a few online retailers and distributors out, with reports that some were having to decline new orders while they cleared fulfilment backlogs. In fairness, this was a peculiarly difficult peak to forecast, the last historical comparators being a full ten years ago, when ecommerce was still ‘niche’. The experience should, however, concentrate minds on preparations for the more familiar seasonal peaks that occur towards the end of the year in what retailers often term the ‘golden quarter’.

Of course for many retailers the golden quarter isn’t a single event. Before we get to Christmas there is Halloween, Bonfire Night and the notorious Black Friday/Cyber Monday to navigate – not necessarily with the same assortment of goods in peak demand. For some businesses the peak starts early, with ‘back to school’ trade. Specialist traders may have their own peak events – a random selection from December alone offers English Breakfast Day (2 December), Small Business Saturday (3 December) and Christmas Jumper Day (9 December). A major complication for demand and resource planners this year will be the FIFA World Cup, running from 21 November to 18 December which, at least in England and Wales, may have a significant impact on shopping patterns.

Online seems to have stabilised at around 27% of UK retail spend – well off the level at the height of the pandemic but still way above the 19% of the last pre-pandemic year. More significantly, non-food online trade last Christmas was a full 24% above the 2019 level: even if there is no resurgence of Covid, seasonal flu outbreaks could see consumers satisfying their seasonal needs with their fingers rather than their feet. Packing all these orders over a seasonal peak has always been a challenge for businesses – even more so this year with acute labour shortages, elevated wages, increased NI and a national scarcity of warehouse space in which to accommodate peak activity. Not to mention the rising price of packaging materials.

Automation is the answer, but faced with the infinite variety of sizes, shapes and weights that make up a typical consumer order, this has often been seen as too complex and expensive an investment for something that is only crucial for a few months of the year.

That is really no longer the case. Automated ‘right-sized’ packaging for each individual ecommerce order is now readily available to small-to-medium sized enterprises, as well as larger ecommerce businesses. CVP Automated Packaging Solutions from Sparck Technologies create ‘right-sized’ boxes in seconds by scanning and measuring the goods – single or multi-item orders – cutting to size and erecting the box, sealing, weighing, and labelling automatically.

Two of the UK’s largest retail brands have invested in Sparck Technologies’ CVP solutions with the primary purpose of increasing capacity within their ecommerce operations during critical peak periods – building in operational resilience. With the capability to tailor-make up to 1,100 packages per hour, for multiple or single item orders, the CVP Everest and CVP Impack packaging systems typically replace between 8 and 20 manual packaging stations.

As importantly, though, automated packing makes best use of two other scarce and costly resources – delivery drivers, and packaging materials. The shortage of drivers, from LGVs on trunk routes to last mile delivery, is well publicised and isn’t going to resolve itself soon. Right size packing can reduce the volume of goods by anything up to 50%, vastly improving the productivity of truck and driver and reducing delivery costs. Meanwhile, cardboard usage is typically cut by 30%, and with no need for void fill packaging material costs can be substantially reduced – which also pleases the increasingly environmentally aware consumer.

With cost savings and productivity gains at these levels, CVP automated packing lines aren’t just for Christmas, they keep delivering a return on investment throughout the year. Perhaps now is the time to get into peak condition, before it’s too late.

Schoeller Allibert appoints Oliver Iltisberger as CEO

Schoeller Packaging B.V. announces that it has appointed Oliver Iltisberger (pictured) as Chief Executive Officer of Schoeller Allibert, effective August 1st, 2022.

Until recently, Oliver was President of ABB Smart Buildings Division, a global building automation and services business with revenues of approximately $3bn and 11,000 employees. Prior to this, Oliver held various top executive roles at Landis + Gyr, a global leader in electricity and gas metering and grid solutions. Whilst at Landis + Gyr, he was instrumental in developing the smart metering products, systems and services portfolio for the business and executing the transformation towards smart energy service provision, apart from his responsibility in manufacturing. He executed and integrated several acquisitions and contributed in a team to realize the company’s successful IPO.

Being a German and Swiss citizen, Oliver holds a joint masters degree in Business Management and Mechanical Engineering (Dipl. Wirtschaftsingenieur) from the University of Darmstadt in Germany. He will work out of the Company’s headquarter, located in Hoofddorp, near Amsterdam, the Netherlands.

The Supervisory Board is delighted that Oliver has agreed to join Schoeller Allibert as CEO and believes his organisation skills, deep international experience in manufacturing and services and his track record make him well suited to lead the company through its next phase of growth and performance improvement. Pending this appointment, Henrik Akerson from Brookfield Asset Management will continue to act as interim CEO, with the full support of both shareholder groups.

Schoeller Allibert appoints Oliver Iltisberger as CEO

Schoeller Packaging B.V. announces that it has appointed Oliver Iltisberger (pictured) as Chief Executive Officer of Schoeller Allibert, effective August 1st, 2022.

Until recently, Oliver was President of ABB Smart Buildings Division, a global building automation and services business with revenues of approximately $3bn and 11,000 employees. Prior to this, Oliver held various top executive roles at Landis + Gyr, a global leader in electricity and gas metering and grid solutions. Whilst at Landis + Gyr, he was instrumental in developing the smart metering products, systems and services portfolio for the business and executing the transformation towards smart energy service provision, apart from his responsibility in manufacturing. He executed and integrated several acquisitions and contributed in a team to realize the company’s successful IPO.

Being a German and Swiss citizen, Oliver holds a joint masters degree in Business Management and Mechanical Engineering (Dipl. Wirtschaftsingenieur) from the University of Darmstadt in Germany. He will work out of the Company’s headquarter, located in Hoofddorp, near Amsterdam, the Netherlands.

The Supervisory Board is delighted that Oliver has agreed to join Schoeller Allibert as CEO and believes his organisation skills, deep international experience in manufacturing and services and his track record make him well suited to lead the company through its next phase of growth and performance improvement. Pending this appointment, Henrik Akerson from Brookfield Asset Management will continue to act as interim CEO, with the full support of both shareholder groups.

St. Modwen Logistics’ £18.1m investment supports regeneration

St. Modwen Logistics, a leading logistics developer and manager, has delivered on Basingstoke (Hampshire, UK) and Deane Borough Council’s aspiration for the regeneration of Viables Business Park, Basingstoke, with an £18.1m investment which saw the property company build 190,000 sq.ft of manufacturing space for LevertonHELM – a joint venture between Leverton Lithium and HELM AG. Leverton Lithium was founded in Basingstoke over 45 years ago, and as LevertonHELM it will occupy the whole of St. Modwen Park Basingstoke, comprising three warehouses and two retail pods, which will be used as staff refectories.

St. Modwen Park Basingstoke provides LevertonHELM with the modern and larger space needed to scale up its production and manufacturing of battery grade Lithium chemicals in Europe. It will also provide additional capacity for the growing needs of its global customers, allowing for an expansion of 20kMT (kilo metric tons) of high-quality lithium chemicals.

The deal demonstrates St. Modwen Logistics’ commitment to ensuring businesses have the space they need to grow and prosper in their local area, bringing much-needed investment and jobs. LevertonHELM’s new buildings come with a range of sustainability features as standard including an EPC A rating, rainwater harvesting, EV charging points and PV solar panels.

Polly Troughton, Managing Director at St. Modwen Logistics, said: “At St. Modwen Logistics we are committed to providing our customers with the space and support they need to succeed. Working closely with the local authority, we are proud to be investing in the redevelopment of the site, which supports LevertonHELM’s continued growth and expansion, helping create local jobs and generating economic growth in and around Basingstoke.”

David Hicks, CEO of Leverton Lithium, said: “The lithium industry is developing rapidly and we are delighted to be joined by HELM AG as our company continues to grow. This manufacturing space will help us respond to market demand and support our operations as we provide large-scale manufacturing of battery grade chemicals.”

Acting Leader of Basingstoke and Deane Borough Council, Councillor Simon Bound, said: “I am delighted that Leverton Lithium and HELM AG have demonstrated their confidence in the borough with this significant investment worth tens of millions of pounds. As well as creating and protecting many high-tech skilled jobs, it is great to support a company that is focused on reducing the world’s use of carbon and helping to lead the way to a more sustainable future – something that we are committed to achieving locally.”

“Basingstoke is a great place to invest, and we are delighted that we have been able to work with St. Modwen Logistics to create new high quality employment space in this strategic location which will be vital for the borough’s economic recovery.” Andrew Newman, joint letting agent for Hollis Hockley, said: “It’s great that we have been able to work with St. Modwen Logistics, LevertonHELM and the council to secure such a fantastic result. LevertonHELM has secured a prime campus on which to manufacture lithium and the redevelopment will not only generate revenue, but also bring more jobs directly and indirectly to the Borough.”

St. Modwen Logistics’ £18.1m investment supports regeneration

St. Modwen Logistics, a leading logistics developer and manager, has delivered on Basingstoke (Hampshire, UK) and Deane Borough Council’s aspiration for the regeneration of Viables Business Park, Basingstoke, with an £18.1m investment which saw the property company build 190,000 sq.ft of manufacturing space for LevertonHELM – a joint venture between Leverton Lithium and HELM AG. Leverton Lithium was founded in Basingstoke over 45 years ago, and as LevertonHELM it will occupy the whole of St. Modwen Park Basingstoke, comprising three warehouses and two retail pods, which will be used as staff refectories.

St. Modwen Park Basingstoke provides LevertonHELM with the modern and larger space needed to scale up its production and manufacturing of battery grade Lithium chemicals in Europe. It will also provide additional capacity for the growing needs of its global customers, allowing for an expansion of 20kMT (kilo metric tons) of high-quality lithium chemicals.

The deal demonstrates St. Modwen Logistics’ commitment to ensuring businesses have the space they need to grow and prosper in their local area, bringing much-needed investment and jobs. LevertonHELM’s new buildings come with a range of sustainability features as standard including an EPC A rating, rainwater harvesting, EV charging points and PV solar panels.

Polly Troughton, Managing Director at St. Modwen Logistics, said: “At St. Modwen Logistics we are committed to providing our customers with the space and support they need to succeed. Working closely with the local authority, we are proud to be investing in the redevelopment of the site, which supports LevertonHELM’s continued growth and expansion, helping create local jobs and generating economic growth in and around Basingstoke.”

David Hicks, CEO of Leverton Lithium, said: “The lithium industry is developing rapidly and we are delighted to be joined by HELM AG as our company continues to grow. This manufacturing space will help us respond to market demand and support our operations as we provide large-scale manufacturing of battery grade chemicals.”

Acting Leader of Basingstoke and Deane Borough Council, Councillor Simon Bound, said: “I am delighted that Leverton Lithium and HELM AG have demonstrated their confidence in the borough with this significant investment worth tens of millions of pounds. As well as creating and protecting many high-tech skilled jobs, it is great to support a company that is focused on reducing the world’s use of carbon and helping to lead the way to a more sustainable future – something that we are committed to achieving locally.”

“Basingstoke is a great place to invest, and we are delighted that we have been able to work with St. Modwen Logistics to create new high quality employment space in this strategic location which will be vital for the borough’s economic recovery.” Andrew Newman, joint letting agent for Hollis Hockley, said: “It’s great that we have been able to work with St. Modwen Logistics, LevertonHELM and the council to secure such a fantastic result. LevertonHELM has secured a prime campus on which to manufacture lithium and the redevelopment will not only generate revenue, but also bring more jobs directly and indirectly to the Borough.”

Driving Resiliency and Digital Transformation

At its San Francisco customer conference, ‘Beyond’, Samsara Inc. announced a series of new integrations, partnerships, and product features to further transform transport operations. Samsara is the pioneer of the Connected Operations Cloud, an integrated platform that enables customers to access, analyse, and act upon real-time data to digitally connect their physical operations. The company’s latest innovations help customers unlock the power of physical operations data to increase their operational efficiency, worker safety, business resiliency and fuel efficiency.

“This year’s economic environment is one for the books. The world is facing disrupted supply chains, record gas prices, geopolitical uncertainty and more,” said Sanjit Biswas, Samsara co-founder and CEO. “Our customers keep the world running. With Samsara, they are managing these challenges by unlocking data from across their business to gain control of their operations. Our platform is essential in helping customers empower their workers and scale operational improvements, which impacts their bottom line.”

For example, by implementing custom integrations with Samsara’s open API, Liberty Energy saved over 10,000 hours and $300,000 in administrative costs per year. It also created a custom integration with its tax service provider and expects to save $10 million per year due to the accuracy of Samsara’s real-time location tracking.

According to Workplace from Meta’s survey, 45% of frontline workers plan on leaving the frontline altogether. Samsara is helping customers attract and retain employees amidst global worker shortages and rising expectations.

The new industrial workforce demands easy-to-use tools and access to data that is in line with the modern technologies they use every day. In fact, according to the Samsara State of Connected Operations Report released today, 54% of respondents cite easy-to-use technology as a key factor in how they recruit and retain employees.

Samsara is investing in innovations that simplify day-to-day tasks, keep workers safe, and ultimately make their workplaces more connected. New features announced include:

● Driver Workflows, designed to guide drivers and field operators through the most mission-critical parts of their day. With the general availability of end-of-day workflows, linked third-party tasks, and multiple workflows in the Samsara Driver App, administrators can keep drivers safe and compliant, streamline access to tasks in external apps, and customize workflows to the needs of every driver.
● In-Cab Nudges™, empowering drivers with the opportunity to self-correct risky behaviour after receiving an AI-powered in-cab alert, before a manager is notified. By giving drivers more ownership over their own coaching and safety experience on the road, managers can save time on event review and instead remain focused on coaching the riskiest driving habits. In-Cab Nudges will be available in open beta this fall.
● Multi-Stop ETAs, providing dispatch and operations teams accurate, up-to-date predicted arrival times at all stops along all active routes. With end-to-end visibility into real-time trip progress, customers can deliver more timely service that exceeds their customers’ expectations from the first mile to the last mile. Multi-stop ETAs are generally available.
● Remote Support, allowing administrators to easily view and control mobile devices from anywhere to streamline troubleshooting, increase productivity, and support workers whether they’re on the road or in the field. Remote Support will be available in open beta this fall.

Narrow Aisle invest to boost US distribution

Narrow Aisle Ltd – the UK-based manufacturer of Flexi Truck space-saving intralogistics solutions – has announced that, through its US-based subsidiary, it is making a significant investment in its distribution capacity across the USA, South and Central America.

This latest financial commitment to the US market means that every model in the award-winning Flexi Truck Digital VNA articulated forklift range will be available across the United States on the shortest-possible lead times with exceptional warranty terms.

John Maguire, managing director of Narrow Aisle Ltd, commented: “Flexi Trucks have been distributed in the Americas for some 20 years and are a well-established and leading articulated lift truck brand across the region. Indeed, America has long been one of the most important markets for the Flexi Truck’s range of VNA trucks.

“Now, with US-based third party and fulfilment logistics operators increasingly challenged to reduce labour costs and make maximum use of the storage and order picking space areas that they have available, the American VNA market is developing rapidly. So, we believe that there is huge potential to grow Flexi Truck sales in the US even further.”

The Flexi Truck’s iconic articulated design delivers safe and highly space and throughput efficient operation within narrow aisle storage units. Furthermore, because Flexi Trucks can be used to load and unload delivery vehicles and transport palletised loads directly to and from their pallet location, ‘double handling’ is eliminated and fewer types of forklift are required. As a result, materials handling costs can be reduced by up to 50%.

Models in the Flexi Truck range are adapted for the US market by the use of three- or four-stage quad masts which, when lowered, allow the trucks to be driven into the back of a waiting semi-trailer to retrieve or deposit pallets straight off a dock. The product is ideally suited to working in loading docks and within narrow aisle stores, which means less trucks are required to move more pallets.

Manufactured to meet the globally recognised ISO/TPS quality standards using tier one components at Narrow Aisle’s production facilities in the UK and Taiwan, over 15,000 Flexi Truck machines have been supplied to users in more than 65 different countries worldwide.

Narrow Aisle invest to boost US distribution

Narrow Aisle Ltd – the UK-based manufacturer of Flexi Truck space-saving intralogistics solutions – has announced that, through its US-based subsidiary, it is making a significant investment in its distribution capacity across the USA, South and Central America.

This latest financial commitment to the US market means that every model in the award-winning Flexi Truck Digital VNA articulated forklift range will be available across the United States on the shortest-possible lead times with exceptional warranty terms.

John Maguire, managing director of Narrow Aisle Ltd, commented: “Flexi Trucks have been distributed in the Americas for some 20 years and are a well-established and leading articulated lift truck brand across the region. Indeed, America has long been one of the most important markets for the Flexi Truck’s range of VNA trucks.

“Now, with US-based third party and fulfilment logistics operators increasingly challenged to reduce labour costs and make maximum use of the storage and order picking space areas that they have available, the American VNA market is developing rapidly. So, we believe that there is huge potential to grow Flexi Truck sales in the US even further.”

The Flexi Truck’s iconic articulated design delivers safe and highly space and throughput efficient operation within narrow aisle storage units. Furthermore, because Flexi Trucks can be used to load and unload delivery vehicles and transport palletised loads directly to and from their pallet location, ‘double handling’ is eliminated and fewer types of forklift are required. As a result, materials handling costs can be reduced by up to 50%.

Models in the Flexi Truck range are adapted for the US market by the use of three- or four-stage quad masts which, when lowered, allow the trucks to be driven into the back of a waiting semi-trailer to retrieve or deposit pallets straight off a dock. The product is ideally suited to working in loading docks and within narrow aisle stores, which means less trucks are required to move more pallets.

Manufactured to meet the globally recognised ISO/TPS quality standards using tier one components at Narrow Aisle’s production facilities in the UK and Taiwan, over 15,000 Flexi Truck machines have been supplied to users in more than 65 different countries worldwide.

IFOY FINALIST FOCUS: Noyes Technologies

We’ve reached the final category of our run-through of each of the IFOY Award nominated finalists ahead of the winners announcement on 30th June at BMW World. It’s the turn of Noyes Technologies, the first of three finalists in the Start-up of the Year category.

IFOY Category: Start-up of the Year

Noyes creates the innovative solution for a new kind of urban logistics that flexibly adapts to rapidly changing consumer behaviour. In the E- and Q-commerce (Quick commerce) sector, customers are demanding ever faster delivery times – evident in Gorillas and Flink, which advertise 10-minute delivery. However, the required warehouse space close to customers, especially in urban areas, is scarce and expensive. The particular challenge is to enable urban logistics while operating efficiently as well as economically.

The solution to this lies in a system that can seamlessly and flexibly adapt to urban conditions. This includes: Minimising warehouse space through optimal use of floor space and room height, low noise levels, flexibility and adaptability, 24/7 availability and high product density. All this is offered by the Noyes storage solution.

Noyes Nano Fulfillment is the smallest and fastest supply chain solution in close proximity to the customer. Noyes urban nano warehouse enables lightning fast delivery times at an affordable price. Fast pick times of only five to ten seconds per access save a lot of time compared to the manual process. In addition, the Noyes solution’s ability to compress up to 2000 SKUs into a 30 sq m warehouse enables it to transform any store space into fully automated, customised nano warehouses.

A special feature is the sustainable and energy-saving cooling system with different temperature zones, which is currently being developed in cooperation with a renowned cooling technology manufacturer. This cooling solution can be quickly and easily integrated into any Noyes warehouse. The system also offers unparalleled flexibility, thanks to the technology used and developed in-house: the plug-and-play system allows system expansions at any time – even during ongoing operation. At the same time, important software updates and information can be imported “over the air”.

The Noyes solution serves a wide range of application areas. These include E- and Q-commerce, food retail, postal services, medical and hospital as well as industrial applications. Especially in the area of Q- & E-commerce and food trade the company offers a modern and promising solution to face the growing challenges of dynamic and erratic consumer behaviour.

Innovation

Noyes Technologies revolutionises urban logistics with intelligent, fully automated nano warehouses that sustainably optimise processes and significantly reduce costs. Noyes warehouses are characterised by their highly flexible, uncomplicated and modular design. Based on this, the warehouses can be optimised for any floor plan. Unlike existing decentralised storage systems, no additional corridors are required for transport and access can be provided on any level. This saves storage space and thus enables integration into the urban environment.

Market relevance

The need for automation and better space utilisation in warehouse logistics has been growing for years. This growth was further accelerated by the COVID-19 pandemic in the e- and Q-commerce (quick commerce) sectors. While new sales and new customer records were set in e-commerce, especially by closed department stores and regular stores, Q-commerce grew to become a serious branch in the grocery supply sector. Providers such as Gorillas, Getir and Flink are not only the talk of the town due to the huge influx of capital from outside backers, but the promise of delivering groceries in less than ten minutes also made waves. Noyes Technologies’ ultra-dense and automated storage system allows customers in virtually all industries to benefit from significantly improved space utilisation. Customers in the e-commerce sector can use the storage solution in central warehouses to realise savings in the pick-and-pack process steps in particular, in addition to space savings. Also the Noyes solution significantly reduces the risk of picking errors and costly returns.

The Q-Commerce divisions face high rental costs with its cost-intensive city centre locations. In addition, customer orders must be assembled manually. The Noyes warehouse solves two problems here. The enormous density of the warehouse means that either the product range can be expanded, or existing space can be reduced, as aisles for pickers are no longer required. The number of pickers can also be reduced because the warehouse automates the movement of goods from inside the system to the pick location. The two factors play an important role in Q-Commerce vendors’ path to sustainable profitability.

The system is also relevant to other industries. Manufacturing companies can use the system to pre-buffer significantly more parts for picking on the shop floor. This results in a reduction of the delivery frequency within the plant, a better utilisation of space and the partial elimination of sequencing. Further use cases can be found in the healthcare sector, where the warehouse keeps medicines in hospitals, for example, protected from access and close to the patient.

Main customer benefits

Even the smallest areas can be automated by the innovative storage system from Noyes Technologies. While classic automated storage systems are offered from about 900 sq m, the Noyes Storage System can automate areas as small as ten square metres due to its modular design. The ability to store 2,000 SKUs (Stock-Keeping-Units) in an area of 30 sq m with a ceiling height of only two meters is unparalleled among competitors.

The combination of the warehouse’s enormous density with very fast access times of five to ten seconds per product enables customers to operate even with the highest demands on the warehouse system’s performance. The warehouse is modular, offering customers a highly flexible and scalable solution. It can be expanded on the fly and thus grows with customers’ needs, implementations of the warehouse are possible within a very short time (one to two days) due to the cloud-based management software and the non-requirement of ground anchoring or heavy current connections.

The innovative cooling system, which is being developed in conjunction with a renowned supplier of cooling systems, offers further advantages in addition to the highly flexible cooling of individual boxes. Seamless verification and documentation of the cold chain is achieved through sensor technology, thus ensuring greater safety and less food waste. The integration of the cooling system also follows the Noyes principle of simplest expansion and can be installed as well as integrated during existing operations without disrupting the existing flow.

With the addition of a pick robot, the overall system can be operated 24/7. Market access through same-day delivery or same-day pickup can thus be made possible for any partners and customers. This also ensures a reduction in inner-city parcel delivery volumes with classic delivery vehicles. Starting from the Nano Fulfillment Hubs, either end customers can pick up the product around the clock and according to their own time requirements. Alternatively, last-mile delivery providers use bicycles or e-bikes to bring the products to the end customers sustainably and with low emissions. In the future delivery bots will also handle the last-mile deliveries. Noyes Technologies thus actively contributes to sustainable urban development in addition to increasing efficiency for its customers.

Summary

Noyes Technologies offers the first robot-operated, ultra-dense, automated and highly flexible nano logistics system for urban logistics and any budget on the market. The goal is to create a new standard in nano fulfillment, enabling sustainable consumption for the global growing urban population.

The Noyes solution optimises logistics processes and reduces costs to the minimum necessary. The goal of Noyes Technologies is to solve complex problems sustainably through simple approaches: Noyes achieves this through the consistent application of first-principle thinking and a clear focus on reducing technology to what is necessary and additionally paying attention to a high degree of standardisation and modularisation.

IFOY Innovation Check

Market Relevance: Noyes offers compact and cost-effective storage systems close to the customer for e- and quick-commerce. In terms of storage density combined with high provisioning speed and flexibility, there are currently no comparable, economically applicable warehouse automation solutions in this segment. In addition, a nano warehouse can also be used in other industries such as food retail, postal services, medication warehouses or as a component warehouse in production. This suggests a very high market potential.

Customer Benefit: Customers benefit from minimising storage space, reducing delivery frequency and offering more products in the same space. At the same time, a high provision performance is achieved through automatic sorting according to access frequency. This is expected to double the picking performance and greatly reduce picking errors. The highly flexible modular design allows the realisation of any storage geometry in all three dimensions. In the near future, an efficient cooling system for refrigerated and frozen zones as well as a picking robot for automatic order picking will be offered.

Novelty: While the individual components and technologies used are not in themselves exceptional market novelties, their combination in the Noyes nano warehouse represents an innovation optimised for cost, packing density, speed, scalability, simplicity and robustness. Until now, automated warehouses that could be operated economically were not technologically available on the market in the segment of 10 to 300 square metres of floor space. The modular design allows entry at minimal investment costs with any future expandability during operation.

Functionality / Type of Implementation: The solution shown was technically convincing, can be set up by laymen, is implemented redundantly and, due to the simplicity of the chassis kinematics and the navigation solution, a long service life and robustness of the robots can be expected. The self-developed robots have a minimal overall height, reliably drive under the load carriers on every warehouse level and lift them slightly for transport to the loading and unloading balconies at the edge of the warehouse. The use of different box sizes is possible. The provisioning time of 10 seconds per load carrier could not yet be comprehensively tested on the test system.

Verdict: Noyes nano warehouses can offer economic automation from a footprint of 10 square metre, which is a novelty in the field of micro warehouses, together with other innovations such as highest storage density, high freedom in the form factor of the warehouse, high flexibility between storage density and performance, modularity, scalability, simplicity and minimal costs. This unique combination makes the solution highly attractive for the automation of local dark stores, not only in the fast-growing e- and quick-commerce market.

Market Relevance  ++

Customer Benefit ++

Novelty ++

Functionality / Type of Implementation ++

++ very good / + good / Ø balanced / – less / – – not available

For an overview of all the finalists, visit www.ifoy.org

CLICK HERE to find out more about Noyes.

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