Smart thinking is key to navigate current supply chain conditions

The global supply chain has been subject to unprecedented challenges in recent times, with a wide range of factors impacting operations for all businesses, writes Andrew Svenson (pictured), operations director at Victoria Plum.

Freight costs from the Far East remain high, which has caused inflated prices and challenged availability of products for retailers. Warehousing accommodation is at record lows in terms of availability and labour shortages have created a competitive battleground for warehouse workers and HGV drivers.

The surcharges on fuel also show no signs of reducing, plus rising energy costs, which all create additional charges for businesses to deliver to customers.

All these challenges mean stakeholders across the supply chain are having to weather the storm and ensure business profitability remains robust.  However, with smarter thinking, businesses can navigate through the current difficulties and enable strength in performance.

Stock availability plays a critical role in this. Businesses cannot continue to just keep on buying products and increasing stock levels, due to inflated prices and the cost of freight. Not only that, but also the cost of storing products in warehouses, in particular slower moving lines which can cause cost inefficiencies.

This where a ‘little and often’ model is key, very similar to the ‘just in time’ model that existed very well pre-pandemic. By increasing product availability through smaller shipments, working closely with suppliers in a more dynamic fashion can see a swift return to this model, resulting in optimum stock levels to effectively serve customer demand.

This option reduces the impact of overpaying on inflated prices for products and reduces the requirement for warehouse storage for unnecessary products. With the current challenges faced by the supply chain, going back to this smarter way of thinking rather than just ‘stocking up’ can enable businesses to both manage customer requirements and help reduce respective costs and overheads.

Smart thinking is key to navigate current supply chain conditions

The global supply chain has been subject to unprecedented challenges in recent times, with a wide range of factors impacting operations for all businesses, writes Andrew Svenson (pictured), operations director at Victoria Plum.

Freight costs from the Far East remain high, which has caused inflated prices and challenged availability of products for retailers. Warehousing accommodation is at record lows in terms of availability and labour shortages have created a competitive battleground for warehouse workers and HGV drivers.

The surcharges on fuel also show no signs of reducing, plus rising energy costs, which all create additional charges for businesses to deliver to customers.

All these challenges mean stakeholders across the supply chain are having to weather the storm and ensure business profitability remains robust.  However, with smarter thinking, businesses can navigate through the current difficulties and enable strength in performance.

Stock availability plays a critical role in this. Businesses cannot continue to just keep on buying products and increasing stock levels, due to inflated prices and the cost of freight. Not only that, but also the cost of storing products in warehouses, in particular slower moving lines which can cause cost inefficiencies.

This where a ‘little and often’ model is key, very similar to the ‘just in time’ model that existed very well pre-pandemic. By increasing product availability through smaller shipments, working closely with suppliers in a more dynamic fashion can see a swift return to this model, resulting in optimum stock levels to effectively serve customer demand.

This option reduces the impact of overpaying on inflated prices for products and reduces the requirement for warehouse storage for unnecessary products. With the current challenges faced by the supply chain, going back to this smarter way of thinking rather than just ‘stocking up’ can enable businesses to both manage customer requirements and help reduce respective costs and overheads.

Future-proof packaging investment for British seed firm

A £2.2 million investment in automated packaging facilities will see one of the UK’s largest growers and processors of grass seed increase efficiency, quality control and staff safety.

Barenbrug UK, the Bury St Edmunds grass-breeding company with a customer base that ranges from dairy farmers and local authorities to Premier League football clubs and Ryder Cup golf courses, produces up to 4,500 tonnes of seed every year.

“Our forecasts suggest demand for our UK-specific grass varieties will continue to grow,” says Nicole Watkins, Commercial Operations Manager for Barenbrug UK, “particularly in the agricultural sector where post-Brexit reforms are likely to favour farming practices where grass plays a more important role.

“Outdated packaging facilities simply hold us back and stop the company from reaching its full potential, in terms of quality and throughput.

“Added to that is the opportunity this project provides to make a parallel investment in our team of dedicated staff. By increasing the level of automation, we not only improve their welfare by reducing the amount of manual handling necessary, but also allow us to focus on upskilling – equipping the team with valuable new skills and new prospects within the company.”

The company began making plans for the new line in June 2020, researching options and requirements before deciding to partner with REM Project Management and Symach Barry-Wehmiller Packaging.

Organised to fit in around Barenbrug’s highly seasonal processing and manufacturing schedule, the project is due for completion by December 2023 – giving Barenbrug UK the most up-to-date facilities within the parent company’s 22-country global operation.

“This project sees us making an investment that effectively future-proofs our facilities here in Suffolk,” says managing director Paul Johnson. “It’s exciting to be installing such a modern, innovative new line within our Suffolk headquarters.

“Once completed, it will allow us to move forward with confidence as we seek to continue our leading position as a responsible, forward-thinking grass breeder, firmly committed to serving our diverse UK customer base.”

 

 

Future-proof packaging investment for British seed firm

A £2.2 million investment in automated packaging facilities will see one of the UK’s largest growers and processors of grass seed increase efficiency, quality control and staff safety.

Barenbrug UK, the Bury St Edmunds grass-breeding company with a customer base that ranges from dairy farmers and local authorities to Premier League football clubs and Ryder Cup golf courses, produces up to 4,500 tonnes of seed every year.

“Our forecasts suggest demand for our UK-specific grass varieties will continue to grow,” says Nicole Watkins, Commercial Operations Manager for Barenbrug UK, “particularly in the agricultural sector where post-Brexit reforms are likely to favour farming practices where grass plays a more important role.

“Outdated packaging facilities simply hold us back and stop the company from reaching its full potential, in terms of quality and throughput.

“Added to that is the opportunity this project provides to make a parallel investment in our team of dedicated staff. By increasing the level of automation, we not only improve their welfare by reducing the amount of manual handling necessary, but also allow us to focus on upskilling – equipping the team with valuable new skills and new prospects within the company.”

The company began making plans for the new line in June 2020, researching options and requirements before deciding to partner with REM Project Management and Symach Barry-Wehmiller Packaging.

Organised to fit in around Barenbrug’s highly seasonal processing and manufacturing schedule, the project is due for completion by December 2023 – giving Barenbrug UK the most up-to-date facilities within the parent company’s 22-country global operation.

“This project sees us making an investment that effectively future-proofs our facilities here in Suffolk,” says managing director Paul Johnson. “It’s exciting to be installing such a modern, innovative new line within our Suffolk headquarters.

“Once completed, it will allow us to move forward with confidence as we seek to continue our leading position as a responsible, forward-thinking grass breeder, firmly committed to serving our diverse UK customer base.”

 

 

Thorworld installs largest single modular dock unit

Working with trusted sales agent, Darmax, Thorworld has installed its largest single bespoke modular dock to date, to support the efficient, environmentally friendly and safe loading and unloading activities of a major supermarket chain.

As the success of a leading supermarket created further store openings, it required a sustainable solution to deal with packaging returns from stores. The customer’s key aims were to minimise waste and lower carbon miles, so they looked for a solution within their existing warehouse site.

Having researched the market Darmax UK Ltd, the dealer for Thorworld Industries, was identified as the chosen provider. The large, bespoke modular dock system was designed and manufactured by Thorworld and installed in Kent earlier this year.

Incorporating seven Loading Dock positions with barriers and seven collection points at the rear the platform which measured 31m wide by 13m deep from front to back, providing space for compactors and sorting of packaging. The modular dock systems comprised 44 modules and a deluxe, type 7-yard ramp with access steps. A safety barrier was also installed on every dock opening along the back edge, so a forklift truck could operate at ground level, allowing existing docks within the main warehouse to provide deliveries to new stores in the area.

For additional improved safety and visibility, traffic lights were installed on every loading dock linked to the barrier. Dock lights were included, angled to shine into the back of lorries so operators were able to see what they were doing in the dark. Floodlights were also installed on posts so that operations could take place 24/7.

Ian Langan, Technical and Engineering Director at Thorworld Industries, said: “This bespoke, modular dock is the largest platform we have ever delivered in a single unit. Following extensive consultation and bespoke manufacturing, the unit took only two weeks to install, without the need for expensive and time-consuming civil works.

“It has enabled the customer to maximise existing loading facilities to optimise functionality and flexibility, delivering exceptional value for money. The semi-permanent nature of the system allows for greater flexibility, because it can be easily relocated if required. The modular dock allows safe access into various types of vehicles, including those where a standard yardramp cannot be used.

“Compared to the equivalent costs of required civil engineering work, modular dock systems offer customers significant value for money.”

When compared to a traditional dugout loading dock, Thorworld has found that modular docks offer customers simple solutions negating planning issues, drainage concerns and the huge costs of returning premises back to their original configuration at the end of a lease.

Thorworld Industries’ bespoke design service allowed the scheme to be specified exactly as required. Detailed CAD drawings and rendered images were included as standard during the process, prior to production starting.

James Corfield, Director at Darmax, commented: “To be trusted to assist this client again shows how much the quality of the Thorworld products stands out in the industry. It proves that if you provide quality solutions at a fair and reasonable price that customers will choose a quality solution that they can justify from an economic point of view.

“This was another great collaboration with Thorworld Industries to deliver an efficient, high-quality loading and unloading system for a nationwide retailer. Darmax has received some excellent feedback to date and we are already working on our next project together.”

 

Thorworld installs largest single modular dock unit

Working with trusted sales agent, Darmax, Thorworld has installed its largest single bespoke modular dock to date, to support the efficient, environmentally friendly and safe loading and unloading activities of a major supermarket chain.

As the success of a leading supermarket created further store openings, it required a sustainable solution to deal with packaging returns from stores. The customer’s key aims were to minimise waste and lower carbon miles, so they looked for a solution within their existing warehouse site.

Having researched the market Darmax UK Ltd, the dealer for Thorworld Industries, was identified as the chosen provider. The large, bespoke modular dock system was designed and manufactured by Thorworld and installed in Kent earlier this year.

Incorporating seven Loading Dock positions with barriers and seven collection points at the rear the platform which measured 31m wide by 13m deep from front to back, providing space for compactors and sorting of packaging. The modular dock systems comprised 44 modules and a deluxe, type 7-yard ramp with access steps. A safety barrier was also installed on every dock opening along the back edge, so a forklift truck could operate at ground level, allowing existing docks within the main warehouse to provide deliveries to new stores in the area.

For additional improved safety and visibility, traffic lights were installed on every loading dock linked to the barrier. Dock lights were included, angled to shine into the back of lorries so operators were able to see what they were doing in the dark. Floodlights were also installed on posts so that operations could take place 24/7.

Ian Langan, Technical and Engineering Director at Thorworld Industries, said: “This bespoke, modular dock is the largest platform we have ever delivered in a single unit. Following extensive consultation and bespoke manufacturing, the unit took only two weeks to install, without the need for expensive and time-consuming civil works.

“It has enabled the customer to maximise existing loading facilities to optimise functionality and flexibility, delivering exceptional value for money. The semi-permanent nature of the system allows for greater flexibility, because it can be easily relocated if required. The modular dock allows safe access into various types of vehicles, including those where a standard yardramp cannot be used.

“Compared to the equivalent costs of required civil engineering work, modular dock systems offer customers significant value for money.”

When compared to a traditional dugout loading dock, Thorworld has found that modular docks offer customers simple solutions negating planning issues, drainage concerns and the huge costs of returning premises back to their original configuration at the end of a lease.

Thorworld Industries’ bespoke design service allowed the scheme to be specified exactly as required. Detailed CAD drawings and rendered images were included as standard during the process, prior to production starting.

James Corfield, Director at Darmax, commented: “To be trusted to assist this client again shows how much the quality of the Thorworld products stands out in the industry. It proves that if you provide quality solutions at a fair and reasonable price that customers will choose a quality solution that they can justify from an economic point of view.

“This was another great collaboration with Thorworld Industries to deliver an efficient, high-quality loading and unloading system for a nationwide retailer. Darmax has received some excellent feedback to date and we are already working on our next project together.”

 

UKMHA seeks jurors for Archies 2022

The UK Material Handling Association (UKMHA), the organiser of the Archies 2022, is seeking industry experts to join the Awards jury. Those selected will help pick the winners in what will be the largest and most inclusive range of categories ever, covering areas including innovation, ergonomics, safety and environment.

Tim Waples, Chief Executive of UKMHA, explains: “Ours is the longest-running and most authoritative awards in the materials handling calendar, and having the right jurors is essential in maintaining its integrity. The scale and scope of the jury is extremely important, since it must represent every facet of the industry from forklift and attachment manufacturers to dealers, members of the handling press and those who own and actually operate the equipment.

“Only by drawing upon individuals with a wide and diverse range of specialisms can we ensure that the right products and people win the awards.”

The judging – which takes the form of a confidential ballot – is the final step in a process designed to ensure balance, fairness, probity, honesty and openness.

The first is the nominations process. Unlike some awards, entering the Archies is free of charge and open to all. “We don’t want anyone to be put off from entering because of cost,” emphasises Waples.

The second step involves the Awards Selection Committee which is charged with ensuring entries meet various criteria including originality, relevance and availability (products must have been launched into the UK market within the 18 months period preceding the close of nominations on 30th June).

The shortlist is then placed before the jury of highly experienced individuals, selected for their impartiality and practical knowledge.

“As a member of the jury you will be required to sign a strict confidentiality agreement and must remove yourself from all deliberations where there is any possibility of a conflict of interest,” says Waples. “It is a crucial role, and you will enjoy the satisfaction of knowing you have ensured that justice has been done and that you’ve made some talented individuals and organisations extremely happy.”

A truly international event, the Archies Awards attracts sponsors, winners and guests from around the globe to participate in a dazzling Oscar’s-style ceremony to be held at the Hilton Birmingham Metropole on Saturday 15th October 2022.

To apply to join the jury, please email Louise.Boston@ukmha.org.uk

 

UKMHA seeks jurors for Archies 2022

The UK Material Handling Association (UKMHA), the organiser of the Archies 2022, is seeking industry experts to join the Awards jury. Those selected will help pick the winners in what will be the largest and most inclusive range of categories ever, covering areas including innovation, ergonomics, safety and environment.

Tim Waples, Chief Executive of UKMHA, explains: “Ours is the longest-running and most authoritative awards in the materials handling calendar, and having the right jurors is essential in maintaining its integrity. The scale and scope of the jury is extremely important, since it must represent every facet of the industry from forklift and attachment manufacturers to dealers, members of the handling press and those who own and actually operate the equipment.

“Only by drawing upon individuals with a wide and diverse range of specialisms can we ensure that the right products and people win the awards.”

The judging – which takes the form of a confidential ballot – is the final step in a process designed to ensure balance, fairness, probity, honesty and openness.

The first is the nominations process. Unlike some awards, entering the Archies is free of charge and open to all. “We don’t want anyone to be put off from entering because of cost,” emphasises Waples.

The second step involves the Awards Selection Committee which is charged with ensuring entries meet various criteria including originality, relevance and availability (products must have been launched into the UK market within the 18 months period preceding the close of nominations on 30th June).

The shortlist is then placed before the jury of highly experienced individuals, selected for their impartiality and practical knowledge.

“As a member of the jury you will be required to sign a strict confidentiality agreement and must remove yourself from all deliberations where there is any possibility of a conflict of interest,” says Waples. “It is a crucial role, and you will enjoy the satisfaction of knowing you have ensured that justice has been done and that you’ve made some talented individuals and organisations extremely happy.”

A truly international event, the Archies Awards attracts sponsors, winners and guests from around the globe to participate in a dazzling Oscar’s-style ceremony to be held at the Hilton Birmingham Metropole on Saturday 15th October 2022.

To apply to join the jury, please email Louise.Boston@ukmha.org.uk

 

School of logistics honours young SCM experts

The Dortmund based PhD School of Logistics, the summer school of the Graduate School of Logistics, has recognised five doctoral students who, as a team, had developed the best solution to a live case study in the field of fashion logistics. Univ. Prof. Dr. Dr. h. c. Michael Henke, Speaker of the Board of the Graduate School of Logistics at TU Dortmund, congratulated the group consisting of Dominik Bons (Chair of Corporate Logistics, TU Dortmund), Simon Kammerer (Institute of Energy Systems, Energy Efficiency and Energy Economics), Lara Kuhlmann (Graduate School of Logistics), Alexander Lunin (TU Darmstadt) and Julian Brinkmeyer (Chair of Corporate Logistics, TU Dortmund).

Four interdisciplinary teams with a total of 19 young men and women took part in the live case study during the 7th PhD School of Logistics (July 4th to 8th ) at the Fraunhofer Institute for Logistics and Material Flow IML. The organiser invited experts from the Open Logistics Foundation and from Bochum-based SCM software provider Setlog as cooperation partners. The IT specialists from the Ruhr region helped to develop the assignment and provided data that had previously been generated from Setlog’s SCM software OSCA.

In the context of a volatile economy, the participants were given the task of analysing current data from the apparel industry and presenting a SCM concept that is flexible, resilient, sustainable, and future-proof. Background: The supply chains in the fashion industry are very complex. A pair of jeans is transported up to 20,000km from production to the store. The supply chain consists of at least 20 milestones. To make matters worse, the current crises are lengthening delivery times and pushing prices up.

The teams could decide for themselves which key figures they wanted to optimise – for example, costs, delivery times or transport routes. However, they had to provide suggestions on how to optimise supply chains using platforms based on blockchain technology. They also had to specify which well-known open-source components would help to implement the solution.

“A particular challenge for the teams was the time pressure during the live case study. Only nine hours were allotted for the development, and only 15 minutes for the presentation to the jury,” reports scientist Michael Henke. He is very satisfied with the results: “The participants showed that modern supply chain management benefits enormously from digital technologies such as blockchain and open-source components. Without them, the flexible, resilient and sustainable supply chain networks of tomorrow are unthinkable.”

Ralf Duester, board member of Setlog, emphasises: “Supporting open-source activities is not a contradiction for us as a software provider either – on the contrary: only together can we design solutions that are used everywhere in industry. And only in this way we can increase the speed of developments. That is also why we are a founding member of the Open Logistics e.V. association and supported this very realistic live case study.”

Caption
The winning team of the live case study (from left to right): Dominik Bons (Chair of Corporate Logistics, TU Dortmund), Simon Kammerer (Institute of Energy Systems, Energy Efficiency and Energy Economics), Lara Kuhlmann (Graduate School of Logistics), Alexander Lunin (TU Darmstadt), Julian Brinkmeyer (Chair of Corporate Logistics, TU Dortmund). Explained in a keynote the necessity of a new supply chain management and the advantages of open source developments: Professor Michael Henke (TU Dortmund and Fraunhofer IML). Photos: Graduate School of Logistics

 

 

School of logistics honours young SCM experts

The Dortmund based PhD School of Logistics, the summer school of the Graduate School of Logistics, has recognised five doctoral students who, as a team, had developed the best solution to a live case study in the field of fashion logistics. Univ. Prof. Dr. Dr. h. c. Michael Henke, Speaker of the Board of the Graduate School of Logistics at TU Dortmund, congratulated the group consisting of Dominik Bons (Chair of Corporate Logistics, TU Dortmund), Simon Kammerer (Institute of Energy Systems, Energy Efficiency and Energy Economics), Lara Kuhlmann (Graduate School of Logistics), Alexander Lunin (TU Darmstadt) and Julian Brinkmeyer (Chair of Corporate Logistics, TU Dortmund).

Four interdisciplinary teams with a total of 19 young men and women took part in the live case study during the 7th PhD School of Logistics (July 4th to 8th ) at the Fraunhofer Institute for Logistics and Material Flow IML. The organiser invited experts from the Open Logistics Foundation and from Bochum-based SCM software provider Setlog as cooperation partners. The IT specialists from the Ruhr region helped to develop the assignment and provided data that had previously been generated from Setlog’s SCM software OSCA.

In the context of a volatile economy, the participants were given the task of analysing current data from the apparel industry and presenting a SCM concept that is flexible, resilient, sustainable, and future-proof. Background: The supply chains in the fashion industry are very complex. A pair of jeans is transported up to 20,000km from production to the store. The supply chain consists of at least 20 milestones. To make matters worse, the current crises are lengthening delivery times and pushing prices up.

The teams could decide for themselves which key figures they wanted to optimise – for example, costs, delivery times or transport routes. However, they had to provide suggestions on how to optimise supply chains using platforms based on blockchain technology. They also had to specify which well-known open-source components would help to implement the solution.

“A particular challenge for the teams was the time pressure during the live case study. Only nine hours were allotted for the development, and only 15 minutes for the presentation to the jury,” reports scientist Michael Henke. He is very satisfied with the results: “The participants showed that modern supply chain management benefits enormously from digital technologies such as blockchain and open-source components. Without them, the flexible, resilient and sustainable supply chain networks of tomorrow are unthinkable.”

Ralf Duester, board member of Setlog, emphasises: “Supporting open-source activities is not a contradiction for us as a software provider either – on the contrary: only together can we design solutions that are used everywhere in industry. And only in this way we can increase the speed of developments. That is also why we are a founding member of the Open Logistics e.V. association and supported this very realistic live case study.”

Caption
The winning team of the live case study (from left to right): Dominik Bons (Chair of Corporate Logistics, TU Dortmund), Simon Kammerer (Institute of Energy Systems, Energy Efficiency and Energy Economics), Lara Kuhlmann (Graduate School of Logistics), Alexander Lunin (TU Darmstadt), Julian Brinkmeyer (Chair of Corporate Logistics, TU Dortmund). Explained in a keynote the necessity of a new supply chain management and the advantages of open source developments: Professor Michael Henke (TU Dortmund and Fraunhofer IML). Photos: Graduate School of Logistics

 

 

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