Plumbing supplier automates with AutoStore

Dianflex, a leading plumbing and heating supplier with a global presence in over 35 countries, has selected a Dematic solution featuring an AutoStore system to automate and enhance several of its logistics processes.

Specifically, the Italian-based Dianflex had a goal to improve it service to customers and chose Dematic to make picking operations more flexible, reduce warehouse space in use, improve picking times and cut down on errors.

Flavio Este, managing director for Dematic Italy, explains: “Our solution made it easy for them to meet all their customer needs such as flexibility, performance, expandability, and security. The highly experienced Dianflex team and the fact Gianluca Di Mieri, the company’s general manager, knows where he wants to take his organisation allowed us to come up with a project design in just two months and then finalise it in three, which is an unusual timeframe for an automated system design.”

Dematic is set to implement the solution at the end of 2022 in Dianflex’s logistics facilities in Atena Lucana, not far from Salerno and where the company is also headquartered.

“We had complete trust in Dematic because we assessed and perceived a competence and professionalism that we had previously not encountered. The attention to customer needs and the operator expertise are strong indicators of why they are a company at the forefront of the intralogistics industry,” says Di Mieri.

Easy AutoStore integration

The project implementation calls for Dematic Software to run and manage the entire operation. The AutoStore system has 11,000 standard plastic containers with orders placed at three carousel doors while storage processes are to be carried out at two conveyor doors. Finally, 16 R5 automatic robots are to handle the plastic containers for the storage and order picking processes.

Thanks to the numerous interfaces made possible by Dematic Software, the AutoStore system can be easily integrated with the logistics processes at Dianflex.

 

Plug & play motor retrofit project

Carrying out a large scale retrofit at any facility can be daunting, but at a steel mill, where extreme conditions and high productivity demands combine, particularly so. As equipment such as motors require replacement, plant operators need to install new units quickly to safeguard uptime. That’s why Aperam, a leading producer of steel and alloy, selected Bauer Gear Motor to carry out a three-year retrofit project for the roller table conveyor drives at its Châtelet facility.

While the operating life of a motor can exceed 10 years, eventually plant managers will need to upgrade to a new efficiency standard or replace faulty units. However, the footprint and interfaces of new equipment will almost never match up to the original, which can make retrofitting a modern motor problematic. Complex mechanical adaptations to fit the new unit can be very time consuming. With demand and prices for steel and alloy through the roof, any extended downtime for a retrofit project at a steel mill must be avoided.

The Aperam Châtelet facility in Belgium consists of a melt shop and a rolling mill, which produces durable steel and alloy. During routine inspections, maintenance engineers at the plant identified that the motors powering the roller table conveyors required replacement. Due to the weight of the slab, each roller was powered by its own dedicated motor. Therefore, carrying out a motor retrofit project – which would require extensive mechanical adaptation for each unit – was unacceptable. Consequently, Aperam approached Bauer Gear Motor, a brand of Altra Industrial Motion Corp., to provide a plug and play motor retrofit solution.

Bauer retrofit solution

Bauer Gear Motor says it is a world leader in geared motor technologies, with a proven track record in providing highly robust and reliable drives for use in challenging metal industry applications. Focused on delivering motors that attain the highest efficiency standards, Bauer also offers operators in the metal industry a plug and play retrofit solution for drives operating on roller table conveyors.

The Bauer retrofit solution features two key elements. A standardised shaft connection using either a flange or coupling ensures increased ease and speed of installation. This is matched by a foot adaptor plate, which allows a one-to-one changeover between the old and new motor. A plug and play design eliminates the need for any costly, time consuming mechanical adaptations. Consequently, retrofitting new motors can be done with minimal downtime.

Plug & play solution

“What was key for the Aperam project was that we could offer a plug and play solution as a complete package, which was particularly important to engineers at the facility,” explains André, Regional Sales Manager, North Europe. “Our extensive engineering knowledge in the metals industry and the OEM support we could provide were also deciding factors. One of the primary challenges was to deliver the volume of motors required within the timeframes of the plant’s scheduled downtime, but our production capacity ensured we could achieve this. Over three years, we have updated all the motors on the roller table conveyors, bringing the system up to a new efficiency standard while also streamlining future maintenance and retrofit work.”

Bauer offers specialised motors specifically for roller table conveyors. With heavy duty fan or non-ventilated designs, the motors feature windings for delivering high torque, heavy duty gearbox housings and gear wheels, seals to withstand high temperatures and IP65 enclosures as standard.

By standardising the shaft connections and footplates for Aperam, Bauer was able to not only streamline the initial retrofit project, but all subsequent motor upgrades or replacements required for the roller table conveyors in future. This ensures that as the Châtelet facility moves to improve energy efficiency and boost reliability, these dual aims can be achieved while safeguarding production uptime.

Tag the Temperature

A new easy-to-use tag is bringing exciting new functionality to pharma and fresh food logistics.

Pharma cold chain logistics requires strict adherence to temperature ranges, regulatory controls, and tight expiration windows. When dealing with products that require ultra-low temperature tracking and monitoring – vaccines, biosamples, blood, and cell and gene therapies (CGT) are just a few examples — even the slightest temp excursion, failure to comply, or shortest delay could result in a lost shipment worth millions. In fact, failures in the pharma cold chain alone cost the industry an estimated $35 billion annually. Furthermore, there is no guarantee that shipments would arrive intact and usable without the ability to monitor temperatures, be exposed to humidity and light, or withstand an impact/shock event.

Fresh product transport faces similar issues. Today’s consumers expect more than just food; they want freshness and sustainability too. This parallels the global supply chain, where the expectation is for on-time, in-full deliveries, freshness, and—no surprise—sustainability, with a healthy helping of innovation.

The solution is simple – full visibility in real time to control the parcel at every stage of their journey.

With Tive’s supply chain visibility solution, the manufacturer can monitor the temperature and location of shipments in real time. If a shipment is set to the wrong temperature, the manager can contact the carrier armed with the information necessary to have the issue fixed right away. In addition, the manager can prepare replacement shipments as soon as a potential issue is identified, instead of waiting until arrival to discover damages and frantically manufacture and ship replacements. This means that the company can avoid lost time on the market and reliably deliver on its commitments to the end customer.

Trackers and Tags

Traditional Tive Trackers are compact, affordable, available for single or multi-use, and feature a one-button interface that makes them easy to use. The trackers stay attached to time-critical shipments until their destination, providing shipment data directly to customers at every step. Tive’s cloud application sends custom notifications when issues arise. In the event of a temperature excursion, team members can quickly identify a problem with the dry ice or PCM.

“The development of technology allows the use of trackers and probes monitoring the goods cable in refrigerated conditions, which thanks to the use of IoT and cloud computing as well as universal access to the network allow for constant monitoring, among others, of temperature, humidity, or location of the shipment in real time, and even in the case of minimal deviations from the set parameters, all parties involved are notified with special alerts. Tive has been offering such solutions since 2016. The challenge for companies now is to implement such solutions on all freight requiring transport in a controlled temperature,” said Dennis Perjet, Head of Strategic Accounts, EMEA.

Besides traditional trackers, which capture and transmit hyper-accurate location and temperature data of shipments in real time — enabling customers to actively monitor in-transit shipments, take action when deviations occur, and identify areas for supply chain improvements – this summer Tive introduced a new solution, called the Tive Tag. It is a cloud-enabled temperature logger, in the form of a thin, flexible shipping label, and at half the cost of a conventional logger.

“The Tive Tag is a simple solution for shippers, retailers, cold storage operators, and last mile delivery,” said Dennis Perjet. “It’s a shipping label with an incredible amount of tech embedded inside it. And it’s incredibly easy to use. In just 3 steps you stick the label on, scan the label with your phone, and ship.”

Tive has a portfolio of award-winning cold chain innovations. Tive covers the full range of temperatures required to protect all critical cold chain shipments—including dry ice and cryogenic shipments. In addition to lithium and non-lithium Solo 5G trackers (TT-7000/TT-7100) already covering the temperature range of -30°C to +60°C, Tive is adding new trackers with probes that will reach -200°C to monitor dry ice and cryogenic shipments.

Redkik forms partnership with ERGO

Redkik is set to overhaul how cargo insurance is transacted in Singapore as it announces a strategic partnership with insurer ERGO.

Buying insurance has historically been tedious and time consuming. Lack of flexibility, inefficient technology, and waiting on underwriters for annual policies does not need to be the customer experience any longer.

Redkik’s innovative insurance software now allows transport intermediaries, TMS systems and anyone in the transportation & supply chain in Singapore to offer insurance coverage underwritten by ERGO with a single click.

“Use of an API integration at the point of sale seamlessly adds coverage without unnecessary redirects to external websites and without disrupting the sales flow. This is a game-changer for the industry and we are beyond excited to have achieved this together with Redkik,” said Tony Betteridge, Head of Marine of Munich Re.

By offering this InsurTech/SaaS solution, this new partnership enables anyone in Singapore to purchase insurance when they want it (even day of), how they want (transactional on computer or any mobile device) and for what they want (affordable) – resulting in instant premium quotations at the time of freight being booked.

This expedited process is coupled with competitive pricing and clear policy wording for customers’ specific needs.

Redkik expands across Asia

Redkik has enjoyed expanding to the Asian market with ERGO; they have been nothing but knowledgeable in supporting this partnership and imminent launch across Asia. Redkik’s technology and ERGO’s well established insurance capabilities has led to a transformative partnership that will change the way we think of cargo insurance,” said Chris Kalinski, CEO and founder of Redkik.

“ERGO is excited to partner with Redkik. We want to transform the way Marine Cargo business is done in our region and offer instant quotes and issuance of the certificate of insurance to our customers in seconds,” said Karl-Heinz Jung, Chief Executive of ERGO Singapore.

This SaaS solution for cargo insurance is now available for transport intermediaries to distribute in Singapore and will soon expand through the rest of Asia. This follows a successful launch in the US in 2021 and Europe and Brazil in 2022.

 

Mushiny receives prestigious robotics award

Mushiny, a world-leading expert in intelligent robotic logistics systems, has won the Gaogong Golden Globe Robot award for the new generation of its Xi’he iRMS system. Considered the ‘Oscars’ in the field of robotics in China, the GG Robot Awards have been held since 2014 and honour products and companies that demonstrate technological excellence.

The breakthrough management architecture of Mushiny’s independently-developed Xi’he iRMS system brings hybrid robot applications globally to customers across multiple industry sectors, including warehousing and manufacturing. The Xi’he iRMS system features characteristics such as seamless integration into upstream and downstream operations, powerful scheduling capacity, and unique 1:1 simulation and WYSIWYG functions. Other key features of this industry-leading robot management system include rapid deployment in less than two weeks, no requirement for personnel training, and a potential three-to-five-times increase in operational efficiency.

The next-generation Mushiny Xi’he iRMS system is already in operation in the US at a warehousing picking project for designer goods discount retailer Saks OFF 5TH. Pairing the capability of its Xi’he iRMS system with a fleet of its efficient T6 autonomous mobile robots (AMRs), Mushiny has built an intelligent goods-to-person picking system at Saks OFF 5TH’s 270,000 sq ft (c. 25,000 sq m) MDT1 FC warehouse that seamlessly integrates into the existing WMS. Mushiny’s solution allows flexible upgrades and scalability, enabling the retailer to handle peak shopping season with a picking capacity of up to 120,000 units per day.

Benchmark in Hybrid systems

Considered a benchmark in hybrid robot scheduling systems, Mushiny Xi’he iRMS provides ground-breaking functions and excellent usability. Across a range of industry sectors, it offers automated handling, sorting and access in a variety of modes such as order-to-person and carrier-to-person.

The worldwide market for hybrid robot management systems offering intelligent logistics is growing at a rapid rate, driven by the increase in eCommerce and a shortage of labour in developed territories. To address this demand, the Mushiny Xi’he iRMS system can provide unprecedented compatibility and seamless integration in a completely open platform, making it easy to deploy and use. Aside from Mushiny’s own AMRs, the system can integrate with robots from different manufacturers. Companies can therefore build a future-orientated architecture of intelligent logistics with Xi’he, while protecting existing investment. This is particularly appealing to enterprises that plan to enhance or expand their current robot systems.

Mushiny at trade exhibitions in 2023

As part of its increased commitment to its overseas markets, Mushiny is displaying its technology at three major trade fairs in 2023. In Europe, it will be present at Hannover Messe (17th-21st April, Hannover, DE) and LogiMAT (25th-27th April, Stuttgart, DE), and in the US it will be exhibiting at ProMAT (20th-23rd March, Chicago). Mushiny cordially invites owners and operators of warehouses to visit its booth at these events to discuss ways in which they can optimise efficiency, reduce costs and increase the flexibility of their logistics operations.

 

 

How will inflation impact road freight transport?

The road freight transportation market emerged from the pandemic with strength, but things have not been “business as usual” ever since. Today, the sector is having to deal with a new set of challenges, spearheaded by inflation and an anticipated recession heading towards the end of 2022, which all signal a further rise in costs and threaten the well-being of carriers.

Economic outlook on Europe

As the latest data from Eurostat, the statistical office of the European Union (EU), indicate, inflation is rising in all European countries, reaching a record high annual rate of 9.9% in the Eurozone this September, compared to 9.1% back in August 2022, and weighing on costs and demand. Germany experienced one of the steepest increases with a rate of 10.9%, higher than the other major European economies of Italy (9.4%), Spain (9%), and France (6.2%). All in all, more than half of the eurozone’s 19 countries recorded double-digit levels of inflation in September 2022, Eurostat’s data shows.

The highest contribution to the annual euro area inflation came from the energy sector. In September 2022, energy prices rose 40.8%, up from 38.6% the previous month, according to an estimate by Eurostat. And what about fuel, the transportation sector’s biggest headache? According to the EC’s weekly oil price bulletin, the EUR27 weighted average automotive diesel oil came close to 2,000 euros as of November 7, 2022, compared to the 1,500 euros level that was reached at the beginning of January 2022, which is an increase by 33.3%. Diesel prices have been elevated since March 2022, when the EUR27 weighted average reached its peak, but have otherwise somewhat stabilised.

Recession in Q4/2022

The data mentioned previously amount to a pessimistic outlook on the EU’s economy in the nearest future. According to the EC’s Autumn 2022 Economic Forecast, published on November 11, 2022, most EU countries and the eurozone are heading to an economic recession in the last quarter of 2022, with inflation still set to peak at the end of this year; the contraction of economy is expected to continue into the first quarter of 2023, before starting to ease.

“Real GDP growth in the EU surprised on the upside in the first half of 2022, as consumers vigorously resumed spending, particularly on services, following the easing of COVID-19 containment measures. The expansion continued in the third quarter, though at a considerably weaker pace,” Brussels explains. “Amid elevated uncertainty, high energy price pressures, erosion of households’ purchasing power, a weaker external environment and tighter financing conditions are expected to tip the EU, the euro area and most Member States into recession in the last quarter of the year.”

According to the EC’s revised forecast, inflation will average at 9.3% in the EU and 8.5% in the euro area. And although it is expected to decline in 2023, inflation will remain high at 7.0% in the EU and 6.1% in the euro area next year. Adding to the noise, Brussels says that the economic outlook remains surrounded by „an exceptional degree of uncertainty,” as the war in Ukraine continues and the potential for further disruptions remains. “The largest threat comes from adverse developments on the gas market and the risk of shortages, especially in the winter of 2023-24,” the EC states. “Beyond gas supply, the EU remains directly and indirectly exposed to further shocks to other commodity markets reverberating from geopolitical tensions.”

Q3 performance and what to expect

The average price for a load in Europe has long reached record-breaking levels, but the unrolling of the European Commission’s (EC) Mobility Package, the continuously rising inflation, and the ongoing geopolitical tensions, followed by an energetic crisis, have all sent out a ripple effect to local economies, potentially increasing the already rising costs of transportation in Europe further by up to 10% in the upcoming few months.

“The outlook for the end of 2022 is for inflation to continue to persist in most economies and fuel price to remain elevated, so it is quite likely that road freight rates will remain high as they are currently. Results from Q4 – the busiest period for the road freight transport – will allow to see the situation on the market better, however, given the current circumstances, rates may potentially increase further by up to 10%,” says Andrejs Petrovs, Sales and Business Development Director at Girteka Europe West.

“Due to the broader effects of high inflation and a probable recession in Europe in the upcoming months, we should expect to see a further decrease in consumer demand, which could result in a slowing road freight volume growth and thus, help ease the push on rates as available capacity meets fewer loads. We will be able to see the situation more clearly in the Q1 of 2023,” he adds.

Road freight rates on the rise

According to a jointly prepared report by IRU, Ti, and Upply, discussing the Q3 2022 for the industry, despite lower consumer spending, average European road freight rates rose again in Q3, with the main factors behind this trend indicated as diesel prices, driver shortages and drought in certain regions in Europe. The report sees prices softening only towards the end of the quarter: “The contract market’s increase was 80% of last quarter whilst the spot market grew at just half the rate it did in Q2, suggesting the upwards pressure on rates is easing.”

Indexes for the contract and spot market, as provided by the Ti, Upply and IRU Benchmark, both reached new all-time highs, although the rate of acceleration has slowed down. Contract rates reached 127.9 index points, up by 19.6 points year on year. In the spot market, rates hit 142.6 points, up by 26.4 points year on year. Carrier costs significantly increased in Q2 of this year due to the war in Ukraine and the ensuing oil price rise, the report notes. But the slower rate of acceleration in both spot and contract markets in Q3 when compared to the previous quarter, indicate that “the market has adjusted to higher costs whilst higher production costs and lower consumer spending power have started to ease the upward demand-side pressure on rates.”

Supply-side pressure

Prices rose in Q3 also due to supply-side pressures. High diesel prices have created a more costly environment for carriers operating in the European road freight sector. Diesel costs amount to one third of the total operating costs in the road freight transport sector, “but given the increase, they may now account for 50% of costs,” the report states. Furthermore, driver shortage, already pushing up labour costs, is expected to continue to grow further until the end of 2022, with an estimated 40% rise in unfilled truck driver positions in Europe.

Another worrying aspect are signs of falling consumption and production across Europe, particularly in the continent’s biggest economies such as the UK, France, and Germany. “Low order books, high energy prices and gas supply uncertainty are deterring production expansion in the coming months. Falling consumption and production is accompanied by high inventory levels across Europe, with warehouses already full and prepared for the peak period we can expect demand for imported retail goods to be low in Q4,” the report describes. All in all, the European road freight growth is set to slow down dramatically, expanding by a meagre 1.1% in the next year, as data from Ti indicates.

 

SEKO and GreyOrange form strategic partnership

SEKO Logistics, a leading global logistics provider, has formed a strategic partnership with GreyOrange, a global leader in automated robotic fulfilment and inventory optimisation software, to help scale-up its warehouse operations.

The partnership, which will involve SEKO using a fleet of GreyOrange’s Ranger Assist Bots and GreyMatter fulfilment orchestration platform, will enable the company to both increase available capacity and throughput across its warehouse while also reducing operating costs. GreyOrange’s solution will empower SEKO to scale its warehouse operations to meet changing demand without having to source additional labour.

“In our industry, building a scalable logistics solution to meet the ever-changing demand cycles, whilst controlling an increasing cost base, is critical in our customer offering,” said Paul Lockwood, Group Managing Director UK & I for SEKO. “This new partnership with GreyOrange allows our fulfilment centres, starting in the UK, to manage those fluctuations seamlessly and empower our clients to turn their supply chains into a competitive differentiator. GreyOrange’s AI-driven software and automation serves as a powerful tool to ensure we’re always delivering high-velocity ecommerce solutions for our clients no matter the season.”

GreyMatter from GreyOrange

GreyOrange’s GreyMatter fulfilment orchestration platform coordinates and assigns the work activities of warehouse robots such as Ranger Assist to maximise productivity, speed, accuracy and safety in distribution operations. GreyMatter matches robot agents according to work needs, including capacity and demand peaks, for seamless inventory orchestration.

“We are honoured to be partnering with SEKO, one of the premier retail and e-commerce logistic providers – to help provide a way for warehouses to operate more efficiently during peak times”, said Samay Kohli, Co-Founder and CEO of GreyOrange. “Together with our AI software and smart robots, we will be able to solve some of the most pressing issues facing logistics operations currently.”

GreyOrange will be working with Zebra Fetch Robotics, to provide the Ranger Assist bots. The Ranger Assist is an autonomous mobile robot (AMR) that supports a variety of e-commerce fulfilment and wholesale picking workflows, including each and batch picking, as well as interleaving replenishment and putaway. Industry-leading on-board robot safety software and sensors enable the AMR system to be ANSI/RIA R15.08 conforming and carry the CE mark.

“Robotics automation provides an outstanding range of scalable solutions for warehouse challenges in today’s on-demand economy,” said Marcel Kars, VP Robotics Automation, Zebra Technologies. “AMRs can deliver greater workflow efficiencies and improved worker productivity gains by streamlining e-commerce orders, automating the movement of goods and assisting workers with picking.”

 

 

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