Gist trials electric HGVs

Logistics specialist Gist has launched an extensive trial in the UK of DAF’s LF Electric fridge truck, supported by key supplier, dealer Ford & Slater Limited, and DAF Trucks UK.

The vehicle will be based at Gist Hemel for the duration of the trial and is one of two 100% fully electric vehicles Gist is trialling as it continues to seek alternatives to reduce its carbon emissions and explore diesel alternatives. The second, the DAF CF power motive unit, is being trialled on routes from its operation in Thatcham.

DAF, through Ford & Slater, which supplies the majority of Gist’s trucks, has provided the 19-tonne rigid and 4 x 2 HGV unit for trials. Gist will use the vehicles across a number of routes, including transporting frozen products.

Gist moving to diesel alternatives

Kate Brown, Gist’s Director of Communications and Sustainability, said: “Moving to diesel alternatives for ambient HGV vehicles has its challenges, but finding suitable, sustainable alternatives for refrigerated transportation units adds another layer of complexity. That’s why we’re delighted to work with DAF to trial its 100% fully electric refrigerated rigid and unit. Our fleet is largely made up of refrigerated vehicles and as we continue to work on reducing our carbon emissions and creating a greener, cleaner environment we hope these trials will demonstrate that using electricity is a viable alternative.”

Laurence Drake, Managing Director of DAF Trucks, adds: “As a company, we are committed to developing transport solutions for our customers that can help them deliver on their environmental and sustainability objectives. Having launched our range of zero emission CF and LF Electric trucks last year it is fantastic to see operators using them in regular operation. Working alongside likeminded partners, such as Gist, is really helping to drive the transport industry forward.”

In addition, Gist is also trialling the Volta Zero, a fully electric rigid. In partnership with Marks & Spencer and Volta Trucks, Gist is using the vehicle to support Volta’s product development by providing operational data and feedback.

 

Warehouse Transformers

Craig Whitehouse, Managing Director at independent warehouse systems integrator, Invar Group, talks about the low-Capex, flexible technology transforming warehouse performance.

“Immediacy is now a commercial imperative,” says Craig Whitehouse, Managing Director of Invar Group. “Sales can be won or lost on availability, speed of despatch and proximity to the customer. Short lead-times and late cut-offs play a decisive role in winning and retaining customers – and margins, along with brand reputation, can be enhanced or diminished by the speed and efficiency with which returns are processed and refunds managed.”

Whitehouse explains how these critical business issues are driving great change in fulfilment operations: “The warehouse is undergoing a huge transformation, from repository to fulfilment powerhouse, but there are risks to growth that need to be addressed – labour is tight and costs are rising.” However, he believes, “Robotics, AI and digitalisation hold the key to boosting capacity and keeping costs under control.”

These insights explain the enormous uptake of new, highly flexible forms of warehouse automation by many large retail brands and an increasing number of SMEs – particularly, within ecommerce channels. According to Whitehouse, “Mobile robotic systems combined with pick-to-light technology can boost order picking performance from under 100 units per hour using traditional methods, to up to 600 picks per hour.”

As an independent, full-spectrum automated warehouse solutions provider, Invar Group has experienced huge success in recent years – in large part due to the fact that it is free to select the most appropriate technology for the task. Whitehouse says another significant factor in Invar Group’s success is its group structure, which brings together skilled individuals with competencies across warehouse management software, systems integration and controls, enabling the company to take full responsibility for a complete turnkey-key system from start to finish.

Headquartered in Cranfield, UK and operating from offices in the US and The Netherlands, Invar Group is focused on delivering complete turnkey warehouse automation solutions using advanced technologies such as industrial robotics, AMR goods-to-person solutions, pick-to-light technology, sortation systems, as well as conventional warehouse automation. The Group comprises: Invar Systems, a developer of warehouse management and control systems; Invar Integration (formerly Greenstone Systems), a front runner in solutions design, hardware integration and project management; and Invar Controls, specialists in the design, implementation and maintenance of PLC software and hardware.

Warehouse performance

Whitehouse says: “Creating a strong, cohesive business that leverages the collective talent of every member of the Invar Group has enabled us to deliver truly industry leading solutions for our customers – systems that transform operational performance within the warehouse and enhance competitive positioning in the market. By coordinating our resources and streamlining our processes we are in a uniquely strong position to offer the flexibility and support our customers need.” He adds, “This covers solutions design and consultancy, bespoke hardware, tailored software, project management and systems implementation – along with on-going support.”

And Invar Group has a strong track record, having supplied major turnkey systems to many of the world’s leading brands, such as: SuperDry, Games Workshop, Bentley, Coca Cola, and Nike. The company has recently launched a new website to help guide businesses through the complexities associated with warehouse upgrades and digitalization projects, highlighting potential areas where advanced technologies can transform operational performance within the fulfillment or distribution centre.

The new format brings together valuable independent insights and technical information on the latest innovative technologies available to the market. “As an independent integrator of warehouse technologies we are well positioned to offer an unbiased approach to finding the optimum solution,” says Whitehouse.

Warehouse Transformers

Craig Whitehouse, Managing Director at independent warehouse systems integrator, Invar Group, talks about the low-Capex, flexible technology transforming warehouse performance.

“Immediacy is now a commercial imperative,” says Craig Whitehouse, Managing Director of Invar Group. “Sales can be won or lost on availability, speed of despatch and proximity to the customer. Short lead-times and late cut-offs play a decisive role in winning and retaining customers – and margins, along with brand reputation, can be enhanced or diminished by the speed and efficiency with which returns are processed and refunds managed.”

Whitehouse explains how these critical business issues are driving great change in fulfilment operations: “The warehouse is undergoing a huge transformation, from repository to fulfilment powerhouse, but there are risks to growth that need to be addressed – labour is tight and costs are rising.” However, he believes, “Robotics, AI and digitalisation hold the key to boosting capacity and keeping costs under control.”

These insights explain the enormous uptake of new, highly flexible forms of warehouse automation by many large retail brands and an increasing number of SMEs – particularly, within ecommerce channels. According to Whitehouse, “Mobile robotic systems combined with pick-to-light technology can boost order picking performance from under 100 units per hour using traditional methods, to up to 600 picks per hour.”

As an independent, full-spectrum automated warehouse solutions provider, Invar Group has experienced huge success in recent years – in large part due to the fact that it is free to select the most appropriate technology for the task. Whitehouse says another significant factor in Invar Group’s success is its group structure, which brings together skilled individuals with competencies across warehouse management software, systems integration and controls, enabling the company to take full responsibility for a complete turnkey-key system from start to finish.

Headquartered in Cranfield, UK and operating from offices in the US and The Netherlands, Invar Group is focused on delivering complete turnkey warehouse automation solutions using advanced technologies such as industrial robotics, AMR goods-to-person solutions, pick-to-light technology, sortation systems, as well as conventional warehouse automation. The Group comprises: Invar Systems, a developer of warehouse management and control systems; Invar Integration (formerly Greenstone Systems), a front runner in solutions design, hardware integration and project management; and Invar Controls, specialists in the design, implementation and maintenance of PLC software and hardware.

Warehouse performance

Whitehouse says: “Creating a strong, cohesive business that leverages the collective talent of every member of the Invar Group has enabled us to deliver truly industry leading solutions for our customers – systems that transform operational performance within the warehouse and enhance competitive positioning in the market. By coordinating our resources and streamlining our processes we are in a uniquely strong position to offer the flexibility and support our customers need.” He adds, “This covers solutions design and consultancy, bespoke hardware, tailored software, project management and systems implementation – along with on-going support.”

And Invar Group has a strong track record, having supplied major turnkey systems to many of the world’s leading brands, such as: SuperDry, Games Workshop, Bentley, Coca Cola, and Nike. The company has recently launched a new website to help guide businesses through the complexities associated with warehouse upgrades and digitalization projects, highlighting potential areas where advanced technologies can transform operational performance within the fulfillment or distribution centre.

The new format brings together valuable independent insights and technical information on the latest innovative technologies available to the market. “As an independent integrator of warehouse technologies we are well positioned to offer an unbiased approach to finding the optimum solution,” says Whitehouse.

Where should packaging businesses focus in 2023?

With what looks to be another challenging year ahead, Antalis Packaging shares why it believes it’s time to invest in carton handling and pallet wrapping equipment.

If the past three years have taught us anything, it’s that nothing can be predicted. The big challenges of labour, energy, customer experience, sustainability and costs aren’t going anywhere soon and therefore solutions need to be found to ease the pressure of these five issues.

Head of Automation & Systems at Antalis, Stuart Bates, believes that the most effective solution that will help packaging operations and logistics companies to address these challenges is automation, in particular carton handling and stretch wrapping equipment: “Automation is available for every part of the packaging operation workflow – the entire operation can be automated if required – but of course that approach isn’t right for all businesses, so it’s about identifying where the bottlenecks are. Once you deal with those, it’s surprising how many other issues will be addressed at the same time.”

Bates has found that many of the current issues can be addressed by the introduction of carton handling and/or stretch wrapping equipment, depending upon the nature of the business. “We’ve helped customers to achieve transformations of their business fortunes simply by adding one piece of packaging automation. The results are best for operations that have traditionally being labour intensive, but in the current climate, packaging operations of all kinds are likely to find that the benefits reach beyond that.”

How investing in carton handling equipment and pallet wrapping automation could provide the step-change businesses are looking for in 2023:

Labour

Recruitment of labour has long been a challenge for the sector, and that’s not likely to change in 2023. When labour is hard to come by and costly, investing in carton handling equipment can increase efficiency in many ways, for example, a machine can erect up to 22 cartons per minute compared with three erected per minute manually.

Similarly, automating the stretch wrapping of pallets can add significant pace and take the pressure off workers trying to keep up with demand. With pallet-wrapping capability from 25 to 180 pallets per hour, there are models available to suit most operations

Increasing energy costs

Energy costs are a concern for everyone and finding ways to reduce it are crucial. While it is a process in decline, there are still businesses heat-shrinking protective plastic onto pallets. Heat shrinking is highly energy intensive, plus it requires a far heavier grade of plastic than that required for stretch wrapping, so there is an environmental impact there, too. machinery can operate in low light and low heat conditions, so as well as addressing the labour shortfall, machinery can help to alleviate energy costs too.

National Sales Manager, Stretch Film, at Antalis Packaging, Tom Reid, said: “Pallet stretch wrapping machinery is something that many businesses have, but it’s important that it is serviced and maintained regularly – and that film use is optimised. The majority of pallet wrapping equipment I come across isn’t calibrated properly, which means that more film is being used than necessary and that the machine is working harder, all of which contributes to higher bills.”

Customer experience

A recent survey by Wincanton found that 76% of the UK’s retail and eCommerce business leaders believe shortage of labour in the supply chain has negatively affected their ability to serve customers.

“If you haven’t got enough labour to erect the cartons needed to pack orders into,” says Bates, “the impact is going to have repercussions throughout the subsequent workflow, culminating in delays in getting orders packed and dispatched.”

Carton handling equipment can work with the peaks and troughs in demand, plus it ensures cartons are erected consistently, which is something that cannot always be assured when being assembled by hand, under pressure.

Sustainability of packaging

“There has been a necessary shift in the approach to sustainability,” says Bates. “While in the past sustainability was often one of the first casualties during challenging times, I’m pleased to say that’s no longer the case, and I expect efforts to continue to ramp up across the packaging and 3PL industry during 2023.”

These efforts can be supported with the introduction of carton handling and pallet stretch wrapping equipment.

An automated fit to size, box on demand system, for example, creates ‘right-sized’ packaging that minimises the use of corrugated board by building the box around the product or creasing and folding the box to the height of the items being packed. This also eliminates the need for void fill. Plus, the smaller – and, usually, lighter – pack size means more packs can be loaded onto a vehicle, helping to reduce distribution costs and associated emissions.

Costs

“We’ve already touched on some of the cost savings to be made by introducing carton handling or pallet stretch wrapping equipment, but when you start to drill down into the savings that can be made by switching to automated stretch wrapping, for example, the figures can become significant – we’ve helped businesses reduce their stretch wrapping costs by 60%,” added Bates.

Bates concludes: “2023 will likely be another challenging year, but by making it the year when they take the decision to invest in packaging machinery, businesses will not only be able to address the immediate challenges, but they will also be in a better position to weather future storms.”

 

Where should packaging businesses focus in 2023?

With what looks to be another challenging year ahead, Antalis Packaging shares why it believes it’s time to invest in carton handling and pallet wrapping equipment.

If the past three years have taught us anything, it’s that nothing can be predicted. The big challenges of labour, energy, customer experience, sustainability and costs aren’t going anywhere soon and therefore solutions need to be found to ease the pressure of these five issues.

Head of Automation & Systems at Antalis, Stuart Bates, believes that the most effective solution that will help packaging operations and logistics companies to address these challenges is automation, in particular carton handling and stretch wrapping equipment: “Automation is available for every part of the packaging operation workflow – the entire operation can be automated if required – but of course that approach isn’t right for all businesses, so it’s about identifying where the bottlenecks are. Once you deal with those, it’s surprising how many other issues will be addressed at the same time.”

Bates has found that many of the current issues can be addressed by the introduction of carton handling and/or stretch wrapping equipment, depending upon the nature of the business. “We’ve helped customers to achieve transformations of their business fortunes simply by adding one piece of packaging automation. The results are best for operations that have traditionally being labour intensive, but in the current climate, packaging operations of all kinds are likely to find that the benefits reach beyond that.”

How investing in carton handling equipment and pallet wrapping automation could provide the step-change businesses are looking for in 2023:

Labour

Recruitment of labour has long been a challenge for the sector, and that’s not likely to change in 2023. When labour is hard to come by and costly, investing in carton handling equipment can increase efficiency in many ways, for example, a machine can erect up to 22 cartons per minute compared with three erected per minute manually.

Similarly, automating the stretch wrapping of pallets can add significant pace and take the pressure off workers trying to keep up with demand. With pallet-wrapping capability from 25 to 180 pallets per hour, there are models available to suit most operations

Increasing energy costs

Energy costs are a concern for everyone and finding ways to reduce it are crucial. While it is a process in decline, there are still businesses heat-shrinking protective plastic onto pallets. Heat shrinking is highly energy intensive, plus it requires a far heavier grade of plastic than that required for stretch wrapping, so there is an environmental impact there, too. machinery can operate in low light and low heat conditions, so as well as addressing the labour shortfall, machinery can help to alleviate energy costs too.

National Sales Manager, Stretch Film, at Antalis Packaging, Tom Reid, said: “Pallet stretch wrapping machinery is something that many businesses have, but it’s important that it is serviced and maintained regularly – and that film use is optimised. The majority of pallet wrapping equipment I come across isn’t calibrated properly, which means that more film is being used than necessary and that the machine is working harder, all of which contributes to higher bills.”

Customer experience

A recent survey by Wincanton found that 76% of the UK’s retail and eCommerce business leaders believe shortage of labour in the supply chain has negatively affected their ability to serve customers.

“If you haven’t got enough labour to erect the cartons needed to pack orders into,” says Bates, “the impact is going to have repercussions throughout the subsequent workflow, culminating in delays in getting orders packed and dispatched.”

Carton handling equipment can work with the peaks and troughs in demand, plus it ensures cartons are erected consistently, which is something that cannot always be assured when being assembled by hand, under pressure.

Sustainability of packaging

“There has been a necessary shift in the approach to sustainability,” says Bates. “While in the past sustainability was often one of the first casualties during challenging times, I’m pleased to say that’s no longer the case, and I expect efforts to continue to ramp up across the packaging and 3PL industry during 2023.”

These efforts can be supported with the introduction of carton handling and pallet stretch wrapping equipment.

An automated fit to size, box on demand system, for example, creates ‘right-sized’ packaging that minimises the use of corrugated board by building the box around the product or creasing and folding the box to the height of the items being packed. This also eliminates the need for void fill. Plus, the smaller – and, usually, lighter – pack size means more packs can be loaded onto a vehicle, helping to reduce distribution costs and associated emissions.

Costs

“We’ve already touched on some of the cost savings to be made by introducing carton handling or pallet stretch wrapping equipment, but when you start to drill down into the savings that can be made by switching to automated stretch wrapping, for example, the figures can become significant – we’ve helped businesses reduce their stretch wrapping costs by 60%,” added Bates.

Bates concludes: “2023 will likely be another challenging year, but by making it the year when they take the decision to invest in packaging machinery, businesses will not only be able to address the immediate challenges, but they will also be in a better position to weather future storms.”

 

IWL and Hawesko benefit from AMR solution

In response to significant e-commerce growth and customer expectations for a seamless digital and physical shopping experience, Hawesko Group and its logistics subsidiary Internationale Weinlogistik (IWL) are investing in the optimisation of their intralogistics processes.

Within eight months, Körber will implement a scalable Autonomous Mobile Robot (AMR) solution that is fully harmonised with IWL’s WMS to optimise the agility and flexibility of logistics processes at the distribution centre in Tornesch, Germany.

As Germany’s largest trading house for high-quality wines and champagnes, the Hawesko Group has established itself as one of the most important wine retailers in the world. In Tornesch, in-house logistics service provider IWL handles around 25 million bottles and 600,000 gift packages each year. Due to the expected growth in e-commerce, the logistics service provider opted for a solution that will support further company growth and efficient handling of short-term, seasonal fluctuations at the same time.

“The preference for online retail has steadily increased over the past decades, forcing companies to invest more heavily in e-commerce than in brick-and-mortar retail. Following the pandemic-induced record year of 2020 with online sales of between €80-88bn in Germany, this trend is set to continue according to a projection by the Center of Research in Retailing. Sales of at least €120bn are expected in German online retail by 2024,” explains Michael Brandl, Executive Vice President EMEA Operations Software at Körber Business Area Supply Chain.

Significant improvement in efficiency

The solution combines supply chain software and robotics by bringing together a total of 35 AMRs, 440 racks and five workstations for optimised fulfilment at the end of the second expansion stage. For this purpose, Körber is integrating 21 AMR from trusted partner Geek+, along with the Körber Unified Control System (UCS). Through an integrative combination of WMS, AMR technology, pick-by-light and the holistic Unified Control System, IWL will significantly improve the efficiency and quality of its logistics processes and also better exploit the potential of C-parts handling.

In this way, Körber brings the performance of C-parts logistics up to the level of A- and B-parts. Picking performance alone is more than doubled. “The potential of C-parts logistics is often underestimated because the focus is on A and B parts,” adds Brandl. “Yet C-parts now have a strategic importance for customer experience and retention, as well as the entire process from ordering to delivery.”

With this launch, IWL is building on its previous successes with Körber’s Warehouse Management solutions. Since 2006, the company relies on a comprehensive logistics ecosystem based on K.Motion WMS. “Körber’s innovative supply chain solutions run on a unique platform that allows us to quickly adapt our distribution processes, support the buying process and provide a seamless omnichannel experience for our customers,” said Frederick Paulsen, Head of IT IWL Internationale Wein-Logistik GmbH.

 

IWL and Hawesko benefit from AMR solution

In response to significant e-commerce growth and customer expectations for a seamless digital and physical shopping experience, Hawesko Group and its logistics subsidiary Internationale Weinlogistik (IWL) are investing in the optimisation of their intralogistics processes.

Within eight months, Körber will implement a scalable Autonomous Mobile Robot (AMR) solution that is fully harmonised with IWL’s WMS to optimise the agility and flexibility of logistics processes at the distribution centre in Tornesch, Germany.

As Germany’s largest trading house for high-quality wines and champagnes, the Hawesko Group has established itself as one of the most important wine retailers in the world. In Tornesch, in-house logistics service provider IWL handles around 25 million bottles and 600,000 gift packages each year. Due to the expected growth in e-commerce, the logistics service provider opted for a solution that will support further company growth and efficient handling of short-term, seasonal fluctuations at the same time.

“The preference for online retail has steadily increased over the past decades, forcing companies to invest more heavily in e-commerce than in brick-and-mortar retail. Following the pandemic-induced record year of 2020 with online sales of between €80-88bn in Germany, this trend is set to continue according to a projection by the Center of Research in Retailing. Sales of at least €120bn are expected in German online retail by 2024,” explains Michael Brandl, Executive Vice President EMEA Operations Software at Körber Business Area Supply Chain.

Significant improvement in efficiency

The solution combines supply chain software and robotics by bringing together a total of 35 AMRs, 440 racks and five workstations for optimised fulfilment at the end of the second expansion stage. For this purpose, Körber is integrating 21 AMR from trusted partner Geek+, along with the Körber Unified Control System (UCS). Through an integrative combination of WMS, AMR technology, pick-by-light and the holistic Unified Control System, IWL will significantly improve the efficiency and quality of its logistics processes and also better exploit the potential of C-parts handling.

In this way, Körber brings the performance of C-parts logistics up to the level of A- and B-parts. Picking performance alone is more than doubled. “The potential of C-parts logistics is often underestimated because the focus is on A and B parts,” adds Brandl. “Yet C-parts now have a strategic importance for customer experience and retention, as well as the entire process from ordering to delivery.”

With this launch, IWL is building on its previous successes with Körber’s Warehouse Management solutions. Since 2006, the company relies on a comprehensive logistics ecosystem based on K.Motion WMS. “Körber’s innovative supply chain solutions run on a unique platform that allows us to quickly adapt our distribution processes, support the buying process and provide a seamless omnichannel experience for our customers,” said Frederick Paulsen, Head of IT IWL Internationale Wein-Logistik GmbH.

 

Packaging company expands to Yorkshire site

Reusable packaging specialist Tosca has finalised a new 10-year lease from Onward Holdings Ltd, doubling the company’s warehousing capacity at the Yorkshire, UK site. The deal combines two 30,000 sq ft units on the Green Lane Industrial Park in Featherstone.

Tosca, a global leader in reusable plastic packaging and performance pooling solutions with a portfolio including crates, pallets, bulk containers, and more, acquired a warehouse at the location around eight years ago shortly after the facility was built. Tosca acted quickly when the unit next door became available as it coincided with the business’s expansion strategy for the region.

Onward Holdings’ continuing investment in sites in Yorkshire for commercial property development has sustained economic activity in the area. Featherstone is a sought-after supply chain location only a short distance from the major motorway infrastructure of the M62, M1 and A1M and is within easy reach of the northern container ports.

The industrial estate benefits from excellent distribution connections and is also close to the railway freight network via the nearby Wakefield Europort. According to Onward Holdings around 80% of the UK’s population is accessible in four hours, making the site ideal for bulk distribution items.

Yorkshire is “important geographic area”

Steve Raybould, Tosca’s Operations Director UK & Ireland, says: “The signing of a new and extended lease with Onward at the Featherstone site builds on our existing relationship with Onward and makes an important commitment to support our UK business for the long term, with the enlarged footprint giving us additional capacity in this important geographic area.”

Onward director, Neil Storey, added: “Tosca is a long-standing client and has been operating out of Featherstone for many years. They had first bite of the cherry when next door became available and agreed a new lease on the whole site.”

Along with logistics facilities for storage and distributing across Yorkshire, Onward Holdings also supplies value-added services, including 3PL managed warehousing, Pallet Storage, Container Emptying, Order Picking and Reworking – all controlled by its Managed Warehouse System. Suitable for both durable cargo and ambient food storage, long and short-term leases are available.

Operating high quality industrial warehousing, Onward Holdings’ sites include Castleford, Doncaster, Ackworth and Scunthorpe. The company also built Onyx Retail Park, the successful shopping and eating destination on the former Manvers colliery in South Yorkshire.

 

Packaging company expands to Yorkshire site

Reusable packaging specialist Tosca has finalised a new 10-year lease from Onward Holdings Ltd, doubling the company’s warehousing capacity at the Yorkshire, UK site. The deal combines two 30,000 sq ft units on the Green Lane Industrial Park in Featherstone.

Tosca, a global leader in reusable plastic packaging and performance pooling solutions with a portfolio including crates, pallets, bulk containers, and more, acquired a warehouse at the location around eight years ago shortly after the facility was built. Tosca acted quickly when the unit next door became available as it coincided with the business’s expansion strategy for the region.

Onward Holdings’ continuing investment in sites in Yorkshire for commercial property development has sustained economic activity in the area. Featherstone is a sought-after supply chain location only a short distance from the major motorway infrastructure of the M62, M1 and A1M and is within easy reach of the northern container ports.

The industrial estate benefits from excellent distribution connections and is also close to the railway freight network via the nearby Wakefield Europort. According to Onward Holdings around 80% of the UK’s population is accessible in four hours, making the site ideal for bulk distribution items.

Yorkshire is “important geographic area”

Steve Raybould, Tosca’s Operations Director UK & Ireland, says: “The signing of a new and extended lease with Onward at the Featherstone site builds on our existing relationship with Onward and makes an important commitment to support our UK business for the long term, with the enlarged footprint giving us additional capacity in this important geographic area.”

Onward director, Neil Storey, added: “Tosca is a long-standing client and has been operating out of Featherstone for many years. They had first bite of the cherry when next door became available and agreed a new lease on the whole site.”

Along with logistics facilities for storage and distributing across Yorkshire, Onward Holdings also supplies value-added services, including 3PL managed warehousing, Pallet Storage, Container Emptying, Order Picking and Reworking – all controlled by its Managed Warehouse System. Suitable for both durable cargo and ambient food storage, long and short-term leases are available.

Operating high quality industrial warehousing, Onward Holdings’ sites include Castleford, Doncaster, Ackworth and Scunthorpe. The company also built Onyx Retail Park, the successful shopping and eating destination on the former Manvers colliery in South Yorkshire.

 

Supply chain trends to watch out for in 2023

As we close in on the end of the year, supply chain professionals are already planning for what 2023 will bring. While it’s imperative to focus on budgets and business initiatives that will take precedence over the next year, it’s just as important to keep an eye on the big-picture trends that are shaping the industry. o9 Solutions’ supply chain experts and leaders are sharing their insights on the trends that could become prevalent in 2023 and beyond.

Supply chains will become the strategic drivers of business

Patrick Van Hull, Senior Director, Product Marketing at o9 Solutions:

During the pandemic, it became clear that the companies who had been investing in their supply chain capabilities were positioned to deal with extreme change more rapidly, because they’d already said, “Look, we’re trying to reinvent, we’re trying to understand how we can do something new or different”. For example, a big-box retailer that started to build out its pickup services, it delivery services, and so on, so that when the world pivoted, and stores were closed, but people still wanted this retailer’s products, it already had all of that investment there.

A big part of what companies need to do when building a future strategy is to look out into the future and say, “These are the things that we think we want to do and be five years from now”. What does that look like? What criteria is key? How would we send indicators on that? This isn’t an end game, it’s a continued investment. It’s trying to get a leading indicator of what you want to be and where you are relative to that, and then knowing that it’s going to change. So try not to lock yourself into any particular thing unless you’re 100% sure that that’s the direction you want to go.

Disruption can become a catalyst for supplier collaboration

Usman Khan, Senior Director of Industry Solutions at o9 Solutions:

One major impact that we’re seeing in the oil and gas industry is a disruption in operations stemming from raw material shortages and delays, and headwinds brought about by inflation boosting up the price of materials. If this continues, some companies are getting to a point where they will not be able to handle additional demand and will cycle through their existing inventories. The other big area of impact is logistics, so even if you get the supply, it’s getting stuck at ports, and due to a shortage of labour, clearance and delivery to the final destination are taking much longer.

However, we’re also seeing increased supplier collaboration, where customers are sharing inventory levels and demand data with their suppliers, which historically has been disconnected. Having a platform where suppliers can see the demand and can update their commits will reduce surprises and improve service levels. In today’s constrained supply market, it’s even more critical to know from your suppliers what they can and cannot support and then how best to allocate to your high-priority demand.

Circularity could change business models

Margaux Herbet-Saada, Product Marketing Manager at o9 Solutions:

Circularity and supply chain transparency will be critical going forward in the fashion industry, especially as EU regulations will mandate companies to provide details about their carbon footprint. As more consumers are becoming aware of sustainability and human rights issues within the industry, purchasing trends may shift towards higher-quality products for those who can afford them or second-hand items. Retailers will also need to start shifting their business models to become more agile, increasing collaboration with their network to produce limited batches but faster to meet the ever-changing demand without compromising the product quality, forcing them to be okay with the idea of selling out of a product, knowing that this will reduce the amount of waste and improve margins. This alone will have a tremendous impact on the industry.

Consumers are looking for more durable products

Stanton Thomas, Senior Vice President, Sustainability Solutions at o9 Solutions:

If you look at the fashion industry as an example, one of the key challenges is a heavy reliance on synthetic fibres. Fabrics made of synthetic materials are cheap and versatile but are difficult to recycle or reuse. And because they are less durable, they most often go to landfill and eventually break down into microplastics.

The industry challenge now is to move to more natural, environmentally sustainable fabrics. An example is clothing products that are composed mainly of sustainably farmed organic merino wool. Wool clothing typically costs a bit more money than synthetic clothing, but merino wool is a much longer-lasting material. Circularity means a product needs to be more durable, as well as recyclable, reusable, recoverable, etc.

In major markets such as Europe, consumers are looking for more durable, long-lasting products, because products that do have these characteristics become waste and go to landfill faster. This shift has important economic implications – higher quality and more durable products will likely mean fewer products sold over time as a result of lower replacement rates. Brand manufacturers will likely need to engineer their business models to accommodate a lower turnover rate of higher-cost, more durable products on a year-over-year basis. These types of economic trade-offs will likely characterise the transition to a sustainable, circular economy.

Product environmental footprinting will become more prevalent

Stanton Thomas, Senior Vice President, Sustainability Solutions at o9 Solutions:

Over the next three to five years, industries will have to incorporate true sustainability – not simply adhere to or comply with sustainability reporting standards. Additionally, companies will have to transparently share metrics related to their decarbonisation efforts or their use of non-sustainable materials in their product lines. For example, brand manufacturers and retailers—are beginning to perform life cycle analysis of their products to ascertain the environmental impacts of the products they sell. Historically, this product ‘footprinting’ exercise was both tedious and expensive.

Typically product life cycle studies included just a handful of products, and results were extrapolated to similar products. At the moment, there’s a lot of effort being devoted to making the product life cycle assessment process more automated and streamlined. The goal is to create templates allowing you to generate product environmental footprints efficiently, thereby increasing the throughput of the process without requiring highly specialised domain expertise. This trend will likely continue, and we’ll begin to see a lot of progress in this particular area of sustainable supply chain transformation.

The lack of social impact goals and corporate responsibility could become non-starters for future employees

Igor Rikalo, President and COO at o9 Solutions:

Companies that are ignoring their social responsibility and not measuring their true progress on decarbonisation of their operations are doing it at their own peril. Most recent surveys show that a top-of-mind concern for new employees is their employer’s “personality”, or the organisational values, behaviours, and other codified and uncodified norms of how people interact with each other both internally and externally.

With the help of AI technologies, most companies are becoming knowledge-based organisations that are tapping into a highly constrained pool of knowledge workers. This war for talent will be won by organisations that have a clear purpose and positive impact, not only as for-profit businesses but also as organisations truly vested in building better communities and having a positive impact on the environment.

At o9, Social Impact is a fundamental company value, extending beyond product functionality to improve our customer’s sustainability metrics and to inspire and enable our employees to take actions that will enhance their communities, both locally and globally. We believe that is going to be a blueprint for other organisations in the years to come.

The proliferation of data will change the scope and role of demand forecasting

Simon Joiner, Product Management Director at o9 Solutions:

The Internet of Things and the many streams of data that are available will continue to proliferate. From the things you buy and use to the things that you say and do – all of this is going to become data. It’s going to get bigger and bigger. Traditionally, companies had one stream of data, which was their sales, shipment, or invoice history. That single stream of history was used to indicate what you’re likely to do next month and next year. Now you have access to 1,000 to 3,000 streams of [external data]. In five years’ time, that’ll be 50,000 to 100,000.

The impact on planners is huge because it’s happening right now, and it’s growing all the time. The number of inquiries that we have about machine learning, and the capabilities of platform solutions has grown. Businesses know if they don’t start [incorporating AI/ML] now, they’re going to lose because they know that their competitors are doing it. It’s become an essential activity. From a role standpoint, companies should have a demand analyst or a data scientist, some kind of analytical resource who can work with the data and make the machine run.

But I think it’s pretty common for people to lose sight of the fact that getting that data is a job in itself. Finding somebody who has the skills and experience about what to look for and where to get quality data is a separate role. Right now, we lump that into a data scientist, a demand analyst, or a data analyst, but it’s more of a data procurement role.

Companies can say, “We’ll just buy it from Nielsen”. but obviously, it’s very expensive, and it may not be the data you need. Companies have to understand what internal and external data drivers they need, where they come from, and, once you’ve got the information, how to manage it so that it makes sense within the platform. So it’s a vast topic, but you can’t get machine learning to work without obtaining that data.

Supply sensing capabilities can help businesses navigate supply chain uncertainties

Dr. Stijn-Pieter van Houten, VP Global Industry Solutions at o9 Solutions and Nikolas Coffrin, VP Industry Solutions at o9 Solutions:

The CPG industry has experienced unprecedented disruptions since the beginning of Covid-19. While disruption is not new for CPG companies, the level and degree of disruption the industry is experiencing is unique.

Companies have been facing inflation (i.e., the Food Price Index rose 20% since 2020-21; source: BCG research), capacity constraints in logistics resulting in significant price increases (i.e., 61% cost increase for flatbed trucks since 2020-21; source: BCG research), changing consumer behaviour (i.e., online shopping increased 40%; source: NPD ), and raw material shortages never experienced before (futures prices for commodities such as wheat have reached the highest levels ever in March 2022, source: WSJ September 8th, 2022).

One such example is the shortage in production of AdBlue, a diesel fuel additive used in delivery trucks and lorries. An AdBlue producer halted production due to sharply increasing fuel prices in Q3 ‘22. While production has restarted, the ramifications of the shortage could have wide-ranging implications across the CPG sector in terms of fulfilment of truck capacity. Most companies have not anticipated shortages for commodities such as AdBlue and are unprepared for the potential ramifications of trucking shortages within the EU market.

These challenges are not expected to improve in 2023 and beyond, and companies are facing a new normal of operating in a world of constant disruption. As a result, there is a continued need for companies to invest in new processes, organisational models, and new technologies to help manage supply chain complexities and costs, and potentially sense disruptors before they impact the supply chain.

While no one can determine what the next major disruptor might look like, companies that incorporate supply sensing as a mechanism for anticipating market changes will be able to better identify the upcoming risks, run scenarios to understand how they may impact their business, and supply chains and develop mitigating actions for minimising impacts. Organisations that anticipate and manage through disruptions will set themselves up as industry leaders.

AI will continue to shape the workplace of the future

Igor Rikalo, President and COO at o9 Solutions

A key aspect of any technology, including AI, is that it should augment human capabilities by providing computational models, powered by relevant data, to enable fact-based and unbiased decision-making. We are seeing increasing levels of automation permeate many jobs today, both in factories as well in the headquarters offices of many companies. The outcome of this automation is that companies will have access to very granular data about employees, their productivity, and the ratio between value-added vs. non-value-added activities in their work patterns.

We can imagine that this transparency will allow employers to find ways to improve productivity either through upskilling/reskilling initiatives or through adding additional automation. However, issues related to trust between employers and employees on how this data is collected and used will have to be overcome. Solving issues around being “left behind” because increasing levels of automation will require continuous upskilling of the workforce and will become a key focus area for management teams in all industries. Both employees and companies will need to partner to create lifelong learning journeys to keep pace with technological change.

At o9, we believe that creating a new technology-enabled management system is required to achieve high-performing organisations in any industry. For example, our Digital Brain platform allows enterprises not only to model their operational decision-making processes but also to model the organisation and work processes necessary to run their business.

 

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