Automation To Help Smooth Singles’ Day Peak

Originating at China’s Nanjing University in 1993 as a sort of anti-Valentine’s Day, Singles’ Day is celebrated by unmarried people in China on the 11th November. The occasion falls on that date because 11/11 represents four ones, or four singles, standing together.

Single people mark the occasion by spoiling and treating themselves to gifts and presents, but it wasn’t until Chinese eCommerce giant Alibaba chose the date to offer heavily discounted merchandise on its platform for 24 hours, starting at midnight on the 11th November, 2009, that Singles’ Day became a major commercial event. And although it is not officially recognised as a public holiday in China, it has become the largest online shopping day in the world.

Retailers now use the occasion of Singles’ Day as a platform to generate more sales, and like Black Friday and Cyber Monday, it has become stretched out to last a week or more. This has led to Singles’ Day becoming one of the world’s largest online shopping peaks and is growing in popularity in other countries.

The data around Singles’ Day is staggering. Online transactions in greater China grew 237% during Singles’ Day 2023 sales compared to the same period in October, and were up 9% YoY. Sales volume across all platforms on Singles’ Day 2023 is estimated to have generated $156 billion (€144 billion), making it the biggest global online shopping day ever. The total sales volume of traditional eCommerce platforms was cn¥923.5 billion (€120 billion). Livestreaming eCommerce platforms had a total sales volume of cn¥215.5 billion (€28 billion).

Of course, this enormous spike in volumes puts retailers’ supply chains and distribution networks under extreme pressure. Scenes of chaos at parcel hubs and fulfilment centres have become commonplace. As recently as five years ago, when retailers were still trying to figure out how to match the supply with the demand, some retailers pushed out their promised delivery timeslot from two days to over two weeks! There are famous images of heaps of parcels piled high on pavements, with angry shoppers literally climbing up them to retrieve their order.

To counteract such scenes, warehouses boosted their permanent staff by recruiting hordes of temporary workers for anything from a couple of weeks to a couple of months, all of whom needed expensive and time-consuming vetting, onboarding and training. Many rented extra storage capacity and hired additional trucks and delivery drivers as goods leaving the warehouses came in wave after wave. So, while the retailers may draw in considerable additional revenue during the Singles’ Day peak, it becomes diminished when the cost of expanding and then shrinking the fulfilment operation is taken into account.

However, smart eCommerce retailers are now turning to automated storage and tote handling systems in their distribution centres to ensure they can maintain service levels even during such volume peaks. For example, a system such as the 3D vertical sorter from Libiao Robotics enables retailers to handle exceptional volumes of items even at peak times.

Libiao’s 3D vertical sorter is a highly flexible solution – its capacity can be easily and quickly increased or decreased simply by adding or taking away robots. Also, at particularly busy times such as the period around Singles’ Day, additional sorting chutes can be added to cope with very high traffic sorting demands. The system has the additional benefit of being able to help couriers by sorting items according to their destination.

If set up as a single-layer system, it can handle up to 3,000 items per hour. A two-tier version doubles that hourly capacity, making it one of the best sorting solutions on the market for businesses who have previously struggled to process increased seasonal volumes. Requiring no infrastructural modifications or special floor surface conditions, the fully customisable T-Sort system is designed so that a single robot failure will not affect the rest of the operation, a must-have when a facility is already running at full capacity.

“In recent years, we have played our part in making sure scenes such as those mountains of parcels by the roadside are a thing of the past,” says Ronan Shen, Libiao Robotics’ Global Head of Business. “For example, our customer Skechers, after adopting Libiao’s robotics systems, have reduced dramatically their need for temporary staff during the Singles’ Day and Chinese New Year peaks. Rather than hiring additional people, they simply increase the number of robots for the peak season and can then promise their customers with confidence that all orders will come out on time.

“After the peak, we will come and take away the additional bots, ensuring the retailer is not paying year-round for redundant assets. Previously, they would also have needed to expand their available storage space to allow for the waves of orders being dispatched, but now with Libiao’s T-Sort and AirRob systems, that flow has become regulated within the existing footprint of the storage facility.”

Instead of large groups of warehouse workers scrambling to help the retailer meet the additional demand at peak times, Skechers’ Taicang Distribution Centre is a scene of relative calm at peak times, with only a couple of Libiao service technicians required to check that all is running smoothly.

“In summary, retailers are coming to us to provide a solution that will help them keep the promises they are making to their customers,” says Ronan Shen. “Libiao’s sorting solutions are flexible, modular and scalable, and designed to be rapidly and easily deployed in one to eight weeks, depending on the scale of the operation. Highly stable and offering picking accuracy greater than 99.99%, the system will increase throughput two- or three-fold versus manual picking, and deliver a very competitive return on investment.”

Read Similar…

Three Themes to Shape the Logistics Industry in 2025 

New Forklifts Designed for Application-specific Performance

Linde Material Handling (MH) is replacing its existing range of electric forklifts with a total of 26 new three- and four-wheel truck models with load capacities ranging from 1.0 to 2.0 tons. The new trucks have been designed to offer significant enhancements in ergonomics and performance. In particular, the models with integrated lithium-ion batteries make a significant contribution in this regard.

The largest market segment of all industrial truck classes is comprised of three- and four-wheel electric forklifts with a load range of up to two tons. These versatile vehicles are an indispensable asset in a multitude of settings, including beverage stores, distribution centres, food production facilities and the building materials trade. Additionally, they are well-suited for use in metalworking shops, chemical production facilities, paper manufacturing plants and woodworking operations. Applications are extensive, encompassing everything from just a few transport jobs per day to demanding multi-shift operations with loads that are constantly at the maximum load limit. In other applications, the trucks must operate in confined spaces and contend with challenging environmental conditions such as extreme temperatures, dust and dirt.

To meet a wide range of customer requirements, the new electric counterbalanced trucks are available in an unprecedented variety of models, with load capacities ranging from 1.0 up to 2.0 tons, three or four wheels, and a choice between integrated lithium-ion and trough batteries. All vehicles can be tailored to provide the ideal performance for their intended use, with the highest possible capacities if required, and feature an ergonomic workplace.

“Linde MH is once again setting the benchmark for this crucial industrial truck sector. Thanks to new technologies and optimized vehicle design, we can now meet our customers’ demands for high-performance, energy-efficient, comfortable and safe vehicles even better than before,” said Torsten Rochelmeyer, Senior Director Strategy & Solution Portfolio at Linde Material Handling, at the product launch event.

Two different versions: Linde Xi and Linde E

The latest 12 models in the Linde Xi range feature an integrated lithium-ion battery and load capacities of between 1.0 and 2.0 tons, offering unparalleled performance and an extended range of applications. An additional 14 variants upgrade the existing standard electric forklifts, the Linde E14 to E20, with load capacities of 1.4 to 2.0 tons and a trough battery. Operators have the option to switch between lead-acid or lithium-ion batteries according to the plug-and-play principle or continue using existing batteries. Furthermore, the E-models have been designed to accommodate fuel cell technology.

Performance at its best

The Linde Xi10 to Xi20 models have seen a notable increase in efficiency in everyday use, largely due to the combination of a 90-volt lithium-ion battery and a synchronous reluctance motor. The truck can reach 20 km/h in minimal time and offers lifting and lowering speeds that are up to 20 percent higher than the average for competitor trucks. A corresponding thermal management system ensures that the full motor power is consistently available, even under heavy loads and in continuous operation. “In terms of performance, the new forklifts represent a considerable improvement over previous models and also clearly raise the bar in comparison to the competition,” states Torsten Rochelmeyer. In the Linde E14 to E20 models, Linde MH relies on proven 48-volt lithium-ion battery technology and maintenance-free asynchronous motors to achieve a high level of performance.

Driver-focused

“It is becoming increasingly difficult to fill vacancies in logistics and warehousing,” says portfolio manager Rochelmeyer, describing the growing shortage of personnel in this area. “The new Linde electric forklifts are therefore a real advantage for human resources managers in their efforts to recruit and retain employees. The spacious workplace delivers on its promise: Our development engineers have designed these vehicles with the specific needs of the truck drivers in mind and created a product that will optimally support them.”

This is particularly evident in the Linde Xi10 – Xi20 trucks. The integrated lithium-ion battery has provided the engineers with additional flexibility. As a result, the entry step is significantly larger and lower, and the footwell is approximately 30 percent larger than is typical in this vehicle class, providing additional space for movement. Furthermore, all electric truck versions offer additional headroom. Rochelmeyer refers to this as a genuine space marvel, noting that even individuals of considerable height can operate the vehicle with comfort and ease. The new heating system also represents a unique selling point in the industry. The adjustable vents positioned around the driver’s workplace and the 60-percent improvement in heating performance compared to previous models create a comfortable climate in the cabin, even at cold outside temperatures. To compensate for high temperatures, the forklifts can be equipped with an optional air conditioning system. Its integration into the driver’s overhead guard is a first for the industry.

Another significant contributor to comfort is the damping and decoupling technology integrated into the axles and lift mast. These features effectively reduce shocks and human vibrations, thereby ensuring physical relief and maintaining the driver’s health while preventing rapid fatigue. Both the standard 3.5-inch display and the optional 7-inch display are consistent with current interior standards in the automotive industry, providing the driver with a comprehensive range of information. The list of optional extras includes another industry-wide unique selling point, the Linde Steer Control. Optionally, a mini-wheel or a joystick can be fitted instead of the classic steering wheel. With the left arm resting on the armrest, drivers can steer the trucks with minimal movements using only their fingers, which provides additional relief.

Occupational safety a major focus

The topic of safety is another key priority. An increasing number of forklift functions, available either as standard or optional features, ensure a high level of protection for drivers and their working environment. The Linde Load Assist system, which automatically adjusts lifting and tilting functions according to the weight of the load and lifting height to prevent tipping accidents, is installed in the new trucks as standard. Should the vehicle be fitted with a cabin, electronic safety belt monitoring can be integrated with a door monitoring system. Through software configuration, the service technician can determine whether the seat belt must be worn even when the door is closed or if it is sufficient for the driver to either close the door or fasten the seat belt.

The Linde Reverse Assist Radar, the latest safety assistance equipment available exclusively from Linde, can be utilized when necessary. It is designed to detect both moving and static objects behind the truck and, in the event of potential danger, will rapidly apply the brakes to bring the vehicle to a safe stop. Finally, the AI-based safety assistance systems Linde Reverse Assist Camera and Front Assist Camera help to ensure accident-free logistics. The camera systems integrated into the vehicle display are capable of distinguishing between people and objects and can actively intervene by reducing the speed of the truck in the event of danger.

Networking as a key factor in achieving further efficiency gains

Digitization and the seamless networking of processes are also contributing to higher productivity. Wireless data transmission between the truck control and cloud-based applications on a data-protected server enables both predictive maintenance and software updates over the air. Further efficiency increases are anticipated by way of integrating the forklift trucks into digital process chains with warehouse management and forklift control systems.

similar news

Linde Increases Lithium-ion Portfolio and Praises Capacity and Safety Features

 

Subscribe

Get notified about New Episodes of our Podcast, New Magazine Issues and stay updated with our Weekly Newsletter.