Can Retail’s Biggest Sale ever go Green?

As retailers face mounting pressures to meet ambitious environmental, social, and governance (ESG) targets while balancing costs and profitability, Ben Whitby, UK Operation Director at Staci UK raises a pressing question: can Black Friday – one of retail’s most significant contributors to the environment – ever be genuinely sustainable.

Black Friday 2023 saw record-breaking numbers in the UK, with retailers generating £13.3 billion in sales and engaging 53% of consumers. Yet, not all records are cause for celebration. The event also reached unprecedented levels of environmental impact, with deliveries alone estimated to have generated 429,000 metric tonnes of greenhouse gas emissions, the equivalent of 435 round-trip flights between London and New York.

The data makes for grim reading, and with over half of consumers voicing concerns over Black Friday’s environmental costs, is it time to reimagine this shopping phenomenon through a green tinted lens? And what steps can brands take to make sure peak-season operations don’t impact long-term ESG objectives?

“To put it bluntly, unless we find more sustainable ways of delivering fulfilment for eCommerce, retailers simply don’t stand a chance of meeting environmental goals, while still delivering on customer demands.” That’s the view of Ben Whitby, Staci UK’s operations director, who is working with retail partners to “minimise retailers’ impact on the planet” while keeping up with their customers’ needs in a fast-evolving digital world.

Ahead of the return of the UK’s biggest shopping event for 2024, he delves into the strategies of the retailers making tangible progress and offers his expert insights into how others can strike the perfect balance between sustainability and profitability.

1. Perfecting packaging processes

With advances in eco-friendly materials, tech-enabled design, and optimised supply chain strategies, retailers now have more sustainable options than ever to package their products responsibly. But the expertise of a specialist partner can help take that to the next level. Whitby highlights the importance of a “collaborative, adaptable approach” in helping brands align their packaging processes with ambitious environmental goals; “Packaging presents one of the most immediate opportunities to cut carbon emissions,” he explains. “While a full overhaul may not be feasible for every item, especially given the surge in deliveries during events like Black Friday, retailers can make smart choices about shipping methods to improve efficiency, reduce waste, and limit emissions.”

Whitby claims that by analysing key metrics such as average order volumes, item turnover rates, and raw material usage, retailers can find ways to optimise their packaging. “Reducing not only the quantity but also the size of boxes, or shifting smaller items to letterbox-friendly packaging for smaller items, can lead to fewer delivery vehicles needed per order. This, in turn, lowers road mileage and significantly reduces associated emissions,” he adds.

2. Reducing warehouse-based emissions

Online retail warehouse occupation has surged by 813% over the past decade, growing from as little as 8 million sq ft to 69 million sq ft in the UK alone since 2015.

“The growth of warehouses and distribution centres comes as no surprise given their importance in today’s retail landscape,” says Whitby. “However, the rapid expansion of online shopping has significantly impacted the size and operational demands of these facilities, resulting in higher energy consumption and environmental impacts. From inefficient lighting, heating, and cooling to suboptimal fulfilment processes, these warehouses can be a major source of Scope 2 emissions.”

It’s a no-brainer that retailers tackle “unbridled” energy wastage, waste reduction, and greener delivery methods, and each should be a key part of any brand’s sustainability strategy. He adds: “By considering switching to renewable electricity, implementing more efficient inventory and warehouse management, sustainable returns management, and even implementing recycling and waste management programmes, brands can make significant strides in reducing emissions and achieving Net Zero goals.”

3. Considering greener Black Friday deliveries

Online shopping during Black Friday causes a significant spike in carbon emissions, with delivery trucks releasing 94% more CO2 than during a typical week. This surge is driven not only by the demand for next-day delivery – often resulting in half-filled trucks – but also by the shift from what was once a single day of frantic bargain hunting to a multi-day, and in some cases weeks-long, shopping frenzy. As a result, the environmental impact grows with each passing day.

Whitby says that this, paired with the rise of the “eco-conscious consumer” is pushing brands to rethink how they fulfil the surge in orders during Black Friday and Cyber Monday. Recent studies show that 37% of retailers report a noticeable shift: consumers are increasingly mindful of their environmental impact when deciding how much to buy, with 32% even reducing the volume of items they order out of concern for sustainability.

“The growing shift toward environmentally-conscious shopping is certainly a challenge for retailers looking to maximise profits, yet it also offers a real chance to connect with customers who care about sustainability,” says Whitby. “As shoppers become more intentional in their purchasing habits, many retailers are recognising an opportunity to build lasting loyalty and set themselves up for long-term success by adopting practices that reflect these changing values.

“Fully electric or hybrid vehicles are one of the most effective ways to reduce carbon emissions, while for short distances and urban deliveries, pedal powered cargo bikes or e-scooters offer zero-emission solutions that are agile in traffic and suitable for congested city areas,” says Whitby. “While not all vehicles can be immediately replaced by electric alternatives – especially when considering factors like payload, capacity, and range for logistics fleets – retailers should consider scaling their transition to greener transportation options.”

Supply chain sustainability progress requires all stakeholders to be brought into the journey, not just retailers, but also their 3pl logistics partners, warehouse operations, and more.

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Reshaping the Global Supply Chain with ASRS

The global supply chain can be re-shaped by the greater usage of ASRS, writes Danilo Potocnik, Head of Sales, Stoecklin Logistics.

As today’s supply chain continues to become more complicated and consumer demands climb, warehouses and distribution centers (DCs) are under increasing pressure to streamline operations and improve accuracy without compromising on workplace safety. Luckily, automated storage and retrieval systems (ASRS), are here to help. Although some have already adopted ASRS technology in their operations, studies have found that the global ASRS market is expected to grow from approximately $9 billion USD in 2023 to $15 billion by 2032. Factors driving this rapid adoption include:

1. Streamlined operations for enhanced efficiency

Many turn to an ASRS for its ability to drastically improve operational efficiency. Traditional warehouses can be labor intensive, requiring manual picking, packing, and storing goods. However an ASRS handles these tasks seemingly effortlessly, without the need for human intervention. Automated cranes and shuttles rapidly move the items to and from storage, significantly reducing the time it takes to fulfill orders. In high-density storage, ASRS solutions help optimize space utilization by storing goods in compact, densely packed areas—maximizing storage capacity, and eliminating the time it takes to search for items. Because automated systems can handle repetitive tasks with precision and speed, they enable faster turnaround times and fewer fulfillment errors.

2. Increased accuracy and reduced errors

Accuracy is essential in the supply chain and automated systems are equipped with advanced technology like sensors, cameras, and real-time processing capabilities to ensure precise tracking and inventory retrieval. By eliminating the risk for human error, an ASRS ensures stock levels are always accurate and only the intended goods are being picked from storage. An ASRS can automatically sort and route items, reducing the chance of misplaced inventory. This level of precision improves customer satisfaction by ensuring orders are accurately fulfilled and reduces costs associated with potential returns and rerouted goods.

3. Scalability for growing demands

Because of the unpredictability of the supply chain, having a solution that is scalable with demand is critical. Thankfully, an ASRS is flexible and can adjust to shifting needs without requiring major changes to the structure of the warehouse. The modularity of the solutions allow for easy reconfiguration to handle varying inventory levels and changing order volumes. In peak seasons for example, an ASRS can be quickly reconfigured to handle increased throughput. Having a scalable solution is essential for companies looking to remain competitive, allowing them to manage larger volumes of inventory and fulfill orders more efficiently without compromising on quality.

4. Addressing labour challenges and safety concerns

Additionally, labour shortages remain a pressing challenge in warehouses and DCs. Driven by demographic shifts, mass retirements, and evolving job market expectations, labor shortages can cause significant delays. However, an ASRS reduces the reliance on manual labor and is able to work around the clock to fulfill orders. Relying on an ASRS allows human workers to focus on more valuable activities. Additionally, ASRS solutions enhance workplace safety by handling hazardous tasks and heavy lifting, reducing the risk of injuries. By minimizing human intervention, warehouses and DCs can create safer working environments and improve overall operational safety.

5. Promoting sustainability and reducing environmental impacts

With a growing awareness about environmental impacts, sustainability has become a leading priority for businesses around the world. ASRS solutions play a key role in promoting eco-conscious supply chain practices like making better use of space. By cutting down the need for big warehouse facilities, automated systems help save energy, environmental habitats, and shrink carbon footprint linked to large-scale operations. And, with maximum precision, automated systems reduce the risk for wasted goods and materials. Additionally, many ASRS solutions are designed with energy-saving features like regenerative braking and efficient power management to further improve sustainability.

6. Integrating with advanced technologies

The benefits of an ASRS solution only get better when combined with other advanced technologies. When you integrate these systems, you can predict when maintenance will be needed, keep an eye on operations in real time, and make smarter decisions — all of which boost the overall effectiveness of automated systems. For example, integrated advanced AI algorithms can help analyze data from an ASRS to help predict potential issues before they occur, allowing for proactive maintenance and reducing downtime.

Forward-thinking

It’s clear that automation is transforming warehousing and distribution. By enhancing efficiency, accuracy, scalability, and sustainability, ASRS are not only optimizing operations but are setting new industry standards. As technology continues to advance, automation will continue to reshape the future of supply chain management — -driving innovation and fostering greater resilience in an increasingly complex global marketplace.

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Stock Taking with Electric Scissor Lift

Nationwide Platforms recently provided working at height support to Yusen Logistics (UK) for the set up of their new site, located at Pannatoni Park, just off Junction 16 of the M1, near Northampton, England.

Yusen Logistics (UK), which is a division of Yusen Logistics Co. Ltd, is a leading provider of logistics solutions with over 2.96 million sq. metres of warehousing space. It employs over 25,000 people worldwide at more than 680 locations across 47 countries and regions. The company is a diversified global market leader in logistics. This project marks the first official use of a hydraulic-oil-free electric scissor lift in the UK, the Dingli 1612PA 15.7m scissor, which has been leased on a permanent-hire basis. Yusen Logistics also used one of Nationwide Platforms’ brand new Dingli 1912DC 19m electric scissor lifts.

The challenge

The first challenge was that the project required frequent stock-counts of products stored in racking. Bringing each pallet down to the ground for counting and then returning it to its original place would have taken around five minutes per pallet, which in a warehouse of this size would be time-consuming. Furthermore, manoeuvring stock from the racks to the ground would have required heavier machinery taking up far more ground space.

An additional challenge was that setting up the warehouse required the installation of porta-cabins which came equipped with in-built lighting and heating systems. However, these systems still needed to be connected to power outlets and data banks located at high points within the warehouse, making it hard to connect the cables into the porta-cabins at ground level.

The solution & benefits

Nationwide Platforms surveyed the site to determine the best machine for the project. Because this was an indoor project with multiple personnel present, non-polluting machines with high safety credentials and non-marking tyres were required. In addition, since the purpose of the warehouse was to maximise the use of space for product storage, the machines needed to be lightweight enough and agile enough to manoeuvre between aisles of stock.

What this called for was a very unique and brand new piece of equipment: the Dingli 1612PA 15.7m hydraulic-oil-free electric scissor lift. One of the only hydraulic-oil-free machines of its kind, and the first one to be used in the UK, this machine provided a distinct operational advantage.

Most importantly, because the scissor lift was hydraulic-oil-free, the risk of troublesome oil spills was completely eliminated. Oil spills can prove detrimental to a project, since they can negatively impact not only the quality of stock, but also site safety and sustainability compliance. An electric machine, the Dingli 15.7m does not emit harmful pollutants and has low working-noise levels, which means it was also perfectly adapted to an indoor environment frequented by multiple operators and other personnel.

To enhance the machine’s safety profile even further, handrail lagging was fitted to the machine basket to avoid accidents and provide an added degree of protection when working next to high-value assets in the warehouse. Supplementing this were NoNoc bumper doughnuts fitted to the basket’s rail edges, which would prevent the scissor from potentially damaging the stock by providing a buffer before contact was made.

Electric Scissor Lift

For stock counts, personnel would use the narrow and lightweight Dingli 15.7m scissor lift to navigate the corridors of floorspace between the racking aisles. Rather than engaging in the time-consuming task of moving stock to ground level, operators would ascend in the MEWP to take a stock count of the highest pallets. When positioned effectively, the scissor platform enabled multiple pallets to be counted from the same position by a single operator for maximum efficiency. Using a scissor lift enabled operators to count 25 pallets in five minutes, which is the time it would otherwise have taken them to lower and return a single pallet.

There was no need for oil changes or fuel maintenance, which further reduced downtime and thereby improved the machine and overall project’s efficiency. Another Nationwide Platforms machine was also on site: the brand new Dingli 1912DC 19m electric scissor lift, whose extended reach proved essential in connecting up the power within the warehouse.

The data and power cabinets were located two thirds of the way up the stanchions, making them unreachable by ordinary personnel. Using the Dingli 19m scissor lift, contractors took the power cables up in the lift and fed them through rafters on the roof, before lowering them into the porta-cabins and connecting them from above. This ensured there were no cables at ground-level causing safety hazards.

Pat Rose, Interim Site Manager at Yusen Logistics, said: “The Dingli 1612PA has proved unparalleled for work in an indoor warehouse environment, especially one with space restrictions such as a storage facility like this one. It’s significantly maximised our productivity, and it has enabled us to keep on top of our inventory without having to rely on extra manpower or a rearrangement of our entire stock. Sustainability is a core strategy for Yusen Logistics, so being the first in the UK to utilise this unique machine is a great privilege. Hydraulic-oil-free machines come with numerous environmental and safety benefits, and we’re delighted to have been able to see them in action.”

Matthew Parfitt, Head of Market Development – Warehousing & Distribution at Nationwide Platforms, added: “This is a UK-first and we’re very excited to see such an innovative machine put to use in the warehousing and facilities sector. Our fleet is equipped with numerous machines tailored to a variety of indoor requirements, and the Dingli 1612PA is one of our newest additions. This machine and this application offers a blueprint for future long term warehouse scissor applications where productivity is maximised and sustainability maintained. We look forward to more companies taking advantage of the obvious benefits of a machine without hydraulic oil and look forward to working with Yusen Logistics again in the future.”

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