Forklift Trucks Hanging Tough

Peter MacLeod caught up with Bobcat’s Jan Droogendijk to hear about the progress the forklift truck company is making since rebranding from Doosan.

Earlier this year, I travelled to Seoul to visit the former Doosan factory that is now turning out shiny white-and-orange Bobcat forklifts. Accompanying me as part of the European delegation was Jan Droogendijk, Product Manager Material Handling at Bobcat EMEA. Almost a year on from Doosan’s rebrand to Bobcat, I caught up with him to discuss all things forklift.

Logistics Business (LB): At a time when the focus is less on traditional forklifts and more on automation, what solutions do your customers come to you for?
Jan Droogendijk (JD): We aim to fulfil the specific requirements of each customer. If they need a forklift for two hours a day for a light duty application without the bells and whistles, we offer a good value truck for their money. If they need additional options to protect against the immense heat of a foundry application, we’ll build them one as strong as a tank!
LB: How has the forklift evolved over the years to meet today’s challenges?
JD: At its core, the forklift is still doing the same task it has always done – lifting goods and moving them over short distances – but MHE manufacturers have gradually shifted focus to the operator. Today’s truck is equipped with luxury items like a heater, air conditioning, air suspension seat, and fingertip controls. You wouldn’t find any of those options on forklifts of decades ago, because it was all about its ability to do the work. Today we really try to make the operator’s life easier, starting with the basic design such as making the entry step lower, to fitting displays showing all the critical parameters and error codes.
LB: Where have the biggest gains in safety been made?
JD: Some safety features we have today were considered advanced a decade ago, such as a seat belt interlock. The biggest evolution here is offering safety systems which are integrated. For instance, our guardian stability system (GSS) is a whole set of features that enhance the total safety level and stability of a truck. GSS has some features that weren’t mandatory when we launched them 10 years ago, but are now. Other features include ramp hold, or an alarm that sounds or automatically decreases speed if the mast is tilted beyond a certain point. It’s about building in a whole set of safety checks to support the operator.

LB: You use the word ‘robust’ to describe your forklifts. What are the qualities that make Bobcats more robust than a competitor truck?
JD: Firstly, if you’re building your forklift with the best components on the market with the best reputation – transmission, engine, gearbox, etc. – it’s tricky to not make a robust forklift! Of course, you can still make mistakes dimensions-wise, but if your components are reliable your forklifts will be robust. Secondly, if you compare the specs of two forklifts with identical load capacities from rival manufacturers and one has a lower service weight, the chances are high that it uses thinner metal. In a sense that’s not wrong, because the lower the thickness of the metal, the cheaper it is to construct, and a lighter machine will travel faster and cover more distance in a day. But Bobcat chooses to make the truck heavier, because a heavier truck is a more stable and reliable truck. Also, if you divide the weight well over the machine, it will drive better. A lighter truck under load offers a shaky ride, whereas the ride is smoother with a heavier truck. It puts less stress on the components, meaning it will be more reliable.
LB: Does the forklift still have a part to play in logistics?
JD: In the automated warehouse, the role of the forklift is supportive, because there are still some tasks it’s just not possible to automate or you can’t justify the investment. Moving goods from A to Z in a fixed time slot is easy to automate. But how do you get the goods into the racking or unload the lorry? The pallet will always be the same but the dimension of the goods will be different, so as long as there are different circumstances, the forklift will always have a role because of its flexibility and versatility.
LB: Coming up to a year into the rebrand, what sort of progress is Bobcat making in the market?
JD: We’re starting to see Bobcat branded forklifts going out into the markets. You see them popping up at customer sites all over the place, which is really nice after all our hard work to reach this point. The feedback we’re getting from the market is positive and there is good synergy between the forklift and compact construction equipment divisions. They are different industries but there’s also an overlap, and we can learn from the other’s best practices and make progress.
LB: Thanks a lot, Jan.

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Heightened Lifting Success

Combilift co-founder Martin McVicar found some spare time in his busy schedule to chat with Peter MacLeod about another bumper year for the multidirectional forklift maker.

A year ago, I was supping Guinness alongside several hundred other invited guests to toast the 25th anniversary of Combilift. Founded by Martin McVicar and the inventor of the multidirectional forklift, Robert Moffett, the Irish manufacturer has gone from strength to strength. Following the launch of five new products to mark its silver jubilee, Combilift has been reaping the fruit of these new lines over the past 12 months.

For example, following the launch of the Combi AGT autonomous guided truck, it now has 21 pieces of equipment operating autonomously in a Chicago steel service centre. Also highlighted last year’s celebration event was Combilift’s ambition to enter the offshore wind energy sector with the Combilift LC blade handler. ”Not only have we won considerable amount of business for that product, but it has generated a number of accolades and awards for our business this year,” McVicar tells me. Indeed, it has been another successful year for the Irish manufacturer in terms of awards, capped by winning the Irish Exporter of the Year for an unprecedented third time in 20 years.

Service Enhancement

As editor, my head is constantly being filled with AI this and AI that, but McVicar somewhat refreshingly downplays the part the technology plays within his business. “What does it really mean in a business sense? I know we all are looking at driverless cars with AI, but there’s so many more ways we can use it to solve many other challenges. For example, with close to 90,000 Combilifts operating worldwide, spare parts is an important aspect of service our customers. So we’ve developed an AI solution for spare parts ordering, and when someone now orders spare parts from us, we use AI to alert the customer and suggest components they may need with it.”

Heightened Lifting

With labour shortages affecting all areas of business, Combilift is making its equipment safer and more comfortable for the operator. “While customers originally bought our product for what it could do for their business, our current level of innovation is very much focused around operator comfort and safety around the operator,” McVicar tells me. “Unlike with cranes in the construction sector, in the regular forklift industry it’s not mandatory to have overload devices on a forklift truck. We all expect forklift operators to know the weight or the load centre of the load just by looking at it. That’s asking a lot from an operator. So we developed a very simple system called the Combilift Safe-Lift. It’s a strain gauge – a tool to measure the stress in the steel – fixed to the back of the mast. It detects when the mast is being put under too much stress and will trigger a warning or an interlock. In the palletised goods market, customers tend to know the weight of a pallet, but we work extensively in sectors with long and awkward loads where it’s very hard for a customer to know exactly what’s the weight or the load centre.”

Comfortable Position

Regarding ergonomics, McVicar says the Combi-CB 70E brought to market last year has earned Combilift a growing share in port applications, a market where Combilift haven’t been involved traditionally. “Our key markets are distribution centres, manufacturing plants, DIY stores… But a lot of ports are unionised, so operator comfort maybe plays even more of a part than in a facility that’s non-unionised. The comfort that we’ve brought with the 70E – a spacious cabin and 15° seat swivel – has really brought value in some industries we previously weren’t really involved in.”

Talking of growth markets, the traditional forklift market is quite challenged thanks to high interest rates.
But for Combilift, 2024 is going to be another record year. “We’re not seeing growth in every market, but in certain industries and certain markets,” says McVicar with a well-deserved smile. “The biggest growth is in developing countries such as Brazil, India, and some of the Eastern European markets like Poland, even Scandinavia. There’s also certain verticals where we’re getting substantial growth, such as the offshore industry and the poultry industry – our Combi-RT model carries chicken crates that are going to the processing factory.”

Heightened Lifting

Elsewhere, significant growth has come where there’s heavy investment in major infrastructure such as bridges and datacentres, where there’s opportunity for Combilift’s straddle carriers to move the bulky components and finished goods.

With continued investment in R&D – accounting for 6% of its revenue – McVicar says a number of new products will be coming to market during 2025, some of them for new industries and others within its core industries. With a growing international footprint, he signs off by urging me to write that Combilift is actively recruiting customer-facing managers in multiple markets worldwide, and to urge readers of this article to send in their CVs! Going by the last 26 years or so, successful applicants will be in for a long and fulfilling career.

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