Intelligent Forklifts Purchased to Improve Safety

Junction 4 Pallets has bought two new Linde Evo H20 forklifts to add to its fleet. These trucks sustainably improve operational efficiency and delivery times for customers. Forklift trucks are used by J4 to handle materials and load trailers on site.

Craig Bushby, J4’s Environmental Guidance and Development Lead, explained that the move to upgrade forklifts was part of J4’s ongoing sustainability drive:

“As part of our initiatives towards improved safety and sustainability, the business has invested heavily, over the past years, in environmental developments. We have fitted solar panels on to our main production facility in Doncaster, generating clean energy to power manufacturing equipment within the production process. The latest Linde forklift trucks use hydrostatic drives, which typically generate 40 to 50% more hydraulic fluid power than standard forklift trucks. Another significant benefit of switching to Linde trucks is the Linde Connect app. Devices are fitted on to the trucks and the app allows us to track how economically they’re being driven. We can track the number of lifts to complete a job so it becomes a more intelligent model, where you can make decisions based on data, not guesswork. This allows us to deliver to customers efficiently.”

Not only are the new Linde Evo H20 forklifts more environmentally friendly, but Bushby says that they are also safer for employees to use. “Their enhanced LED lighting means we can continue to operate safely outside of daylight hours, as we respond to customer requests for evening and nighttime deliveries, reducing daytime congestion in our 24-hour, multi-site operation.”

Linde Material Handling area account manager for Doncaster, Jay Dixon, adds: “Linde and I have worked in partnership with Junction 4 Pallets for several years and in this time, we have collaborated extremely well. Having spent time with the J4 site team, we gained mass amounts of information which gave us a true understanding of how Junction 4 Pallets work. We offered a bespoke solution, tailored to meet the needs of J4’s current demands and future growth plans, which are well underway!”

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Automated ULD Storage System at Jordan Airport

Aviation Handling Services Jordan Ltd. (AHS) uses state-of-the-art technology from Lödige Industries at its newly developed Cargo Terminal at the Queen Alia International Airport in Amman, Kingdom of Jordan. As a provider of air cargo terminal solutions, Lödige Industries was contracted to provide the client an automated solution for handling import and export shipments into and out of the Kingdom of Jordan. The project started in February 2022 and was finished in July 2024.

Lödige Industries designed, manufactured and delivered a customised automated storage system with a capacity of 136 Unit Load Devices (ULDs). This includes an Elevating Transfer Vehicle (ETV), the newest in the Kingdom of Jordan, which ensures reliable, fast and efficient storage and retrieval processes. The ETV is guided on rails and transports with its lift the ULDs vertically and horizontally at the same time. A tailor-made conveyor system of powered roller decks is used for efficient and safe transport between different work areas. Here, elevating workstations (EWS) ensure optimised processes during build-up and break-down. Lödige Industries also equipped the terminal with a cargo control system to interface with the client cargo management system as well as additional mobile terminal equipment, including mobile workstations and mobile workstation movers (formerly slave pallets and slave pallet movers).

To ensure smooth operations for AHS/Menzies, Lödige Industries provides maintenance support. The new terminal spans 8,000 square meters, featuring a Very Narrow Aisle (VNA) racking system with 2,400 skid positions, capable of accommodating a diverse range of single shipments and storing pallets of varying sizes and weights. Additionally, approximately 4,000 square meters of space in front of the warehouse airside can be efficiently utilized for GSE and ULD, providing ample room for freighter handling. The handling capacity is expected to increase to 60,000 tons per year. The facility supports the regional operations of AHS/Menzies and Menzies Global Network.

“The fully equipped new freight terminal enables AHS to automate its ULD handling to a large extent and ensures a high throughput of cargo for long-term growth at the Queen Alia International Airport,” says Guy Walker, Managing Director of Lödige Systems Middle East. “As the leading supplier, we were able to meet all of the customer’s requirements ranging from design and production to commissioning and maintenance from a single source.”

“We are pursuing a long-term growth plan and have therefore chosen a reliable and powerful system from Lödige Industries to equip our new cargo terminal,” says Dominique Ceulemans, Managing Director at AHS Jordan. “The high level of automation allows us to handle cargo quickly, efficiently and safely thus achieving the high-quality service we want to offer our customers.”

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