Intelligent Scheduling of AMR Robots

How can warehouse AMR robots achieve orderly collaboration on a multi-machine scale? How do they adapt to terminal-diversified logistics scenarios? We analyze how one manufacturer’s system can improve the efficiency of factory logistics for typical scenarios.

Intelligent scheduling can be solved by integrating the ‘smart brain’ of automated logistics. SEER Robotics‘s M4 Smart Logistics Management System, which integrates robot scheduling and business systems, provides a one-stop management service for robot-centered automated warehousing and logistics.

M4 consists of five plates, including the RDS unified resource scheduling system with multi-vehicle scheduling as the core, which can meet the business needs of enterprises in different scenarios of scheduling. It provides the optimal solution for robot task allocation, route planning, traffic control, and equipment docking.

Scheduling Across Floors

In large facilities it is common to perform tasks across multiple floors and areas, and so cooperation between robots and intelligent devices is increasing. As an intermediary, the RDS system will dock the upper-level business systems of customers to exchange data and convey tasks downwards to managing robots and other smart devices such as elevators and automatic doors.

Dynamic Global Programming

In an equipment manufacturing workshop conditions for multiple robots to perform tasks are even stricter, such as the narrow aisles that only allow a single vehicle to pass through and the mixed operation environment of humans and machines, making them highly susceptible to congestion and deadlocks due to conflicting robot paths.

However, the RDS system supports dynamic global collaborative planning. By analyzing the robot’s position in real-time, setting task priorities, and considering environmental changes, it can perform multi-robot path search and traffic control and dynamically adjust paths to avoid congestion.

Toy manufacturer Winfat Holdings has 44 intelligent forklifts, with multiple human-robot interaction scenarios. Based on the collaborative planning of the RDS system dozens of robots avoided deadlocks, congestion, and other problems, achieving an overall production efficiency improvement of 300%.

Prevent Empty Loads

Resource waste caused by unloaded robots has always been a problem for most businesses. To solve this problem RDS introduces the modes of ‘hitchhiking’ and ’pre-ordering’ to improve production efficiency. Based on the integrated evaluation function, the RDS system considers the global optimal task allocation scheme from the bottom and provides the pre-order mode for the round-trip transportation from the warehouse to the production line. It prioritizes assigning waybills to robots that are about to complete their tasks. For multi-storage robots, such as the container robots, it provides the ‘hitchhiking’ mode, which allows them to pick up and place their goods at the nearest warehouse to prevent robots from running empty and increase the tempo.

At the Chinawrr warehouse managers can more accurately understand the dynamics of the area based on the real-time data of the RDS system, which facilitates the dynamic adjustment of the task allocation of the inbound and outbound warehouses. It realizes the inbound and outbound warehousing of 290 pallets/hour unilaterally, and the storage capacity has been increased by 20%.

Beat Simulation

How to accurately assess the production cycle and determine the number of robots required is the first consideration for enterprises to implement robots. RDS creates simulation tasks through the Tianfeng task system, adds the number of robots dynamically, and supports random library and concurrent design to simulate production scenarios in real life, facilitate timely adjustments, and make the most accurate evaluations.

For example, the Swedish factory of Electrolux uses the RDS system to conduct simulation of robot and system interfacing, troubleshoot business logic, optimize multi-system communication and production beat problems. They successfully land the robots to optimize the production process from semi-finished products to finished product transportation.

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Shipping Containers Entering new AI Marketplace

Net Feasa, specialists in supply chain digitalization, today announced the launch of Agentic Control Tower™, an end-to-end visualization and booking platform that wraps traditional shipping container workflows in Agentic AI. Agentic Control Tower™ transforms the container into an AI Agent that can initiate auctions among prospective customers seeking cargo slots on vessels via a new revenue-generating marketplace.

The AI-enabled container can self-manage, negotiate and secure optimal bids, delivering maximum efficiency and value to shipping companies. The platform, knowing the container’s current location, schedule and destination, will select the best option available for its next job while still in transit, in a paradigm shift for supply chain efficiency.

The now connected container, enabled by the Net Feasa IoTPASS™ edge device, uses new and existing data points from across the supply chain and applies Reflective Agentic AI to the workflows of intermodal logistics, unlocking the power of AI. The result is an innovative platform with dynamic booking capability, route optimization and precision delivery, all of which improves over time as the system steps back, learns and adapts.

Net Feasa’s Founder & Chairman, Mike Fitzgerald, commented on the announcement, “Through the introduction of superior visibility and optimization within the intermodal supply chain, we have reduced the cost of monitoring Refrigerated Containers, optimized the number of Dry Containers needed and introduced security as standard. The introduction of Agentic AI, however, is a step change in workflow efficiency. In one example we have reduced the carbon footprint in drayage by 50% and the cost to the shipper by 25%. At scale, this translates to less trucks on the road, less traffic congestion and further reductions in the number of containers required.”

Net Feasa’s Agentic Control Tower™ is built on decades of expertise pioneering vessel connectivity and IoT-enabled asset visibility. Reflective Agentic AI can analyze its own actions, critically evaluate what it is doing and refine its approach. This self-reflection of container moves, iterative improvements and ability to process huge silos of data ensures that the performance of supply chain operations is continuously improving over time. Agentic Control Tower™ brings with it a disruptive new business model for the intermodal industry, with an opportunity for shipping companies to access additional revenue streams and market share.

The announcement coincides with the SelectUSA Investment Summit taking place May 11th – 14th in Maryland, facilitating business investment by connecting thousands of investors, companies, economic development organizations (EDOs), and industry experts. The US is a key strategic market for Net Feasa. The company is committed to expanding with its partners globally and now has a presence in three continents to support close, collaborative relationships. Ian Walter, CEO will attend the event.

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Freight Marketplace Capabilities Expanded

 

3PL, 4PL, Now the 5PL

Everyone in our industry knows what Third-party contract logistics is (3PLs and LSPs). Many of us will be familiar with the concept of the 4PL. But 5PL?! David Priestman reports.

Stuart Love has a long and impressive job title for his new role at supply chain behemoth DSV: Director of Global Supply Chain Inventory Management Solutions. For a global forwarding and logistics firm that is 50% air and sea freight-based and 25% road cargo, that means one quarter of all operations are designated as ‘solutions’ for customers. The new combined company will have around 150,000 employees.

Love (pictured below) is a data man, recruited from Intel. His specialism is in assembly and packing operations for manufacturers, assisting them with sourcing, procurement and planning. Entering the supply chain world, he is seeing things afresh and learning fast. “Freight forwarders are lean, 4PL set-ups that transcend industry problems due to the complexity of their operations and networks across all vertical markets,” he told me when we met at Manifest.

So, a fourth party logistics provider (4PL) is one that manages the contracted-out logistics and warehousing activities of a customer but uses few or none of its own physical assets, such as commercial vehicle fleets, distribution centres, ships and cargo planes. Instead, it sub-contracts these to many separate logistics companies across the supply chain it is managing. The 4PL provides the ‘control tower’ with its supply chain management and associated software, selects routes, modes and hubs, drives efficiencies and strives to create synergy.

Big Logistics Party

By extension, a 5PL must be one step removed from a 4PL. Love agrees: “A 5PL utilizes data across all modes, analysing what can be measured in transit, such as temperature and locations. Everyone talks about AI and data but many customers can’t see the wood for the trees. What are you going to do with the data and do differently? Being prepared isn’t enough, you need to enable increases in revenue, new lanes and new markets. It is these that determine your data requirements.”

Serving the current customer is key. “Supply chains need to be touchless and incident-based. We can assess the control tower metrics and network capacity,” Love added. “A 5PL is more than consultancy, its designing inventory management solutions, data crunching and analysis to then build new distribution centres, server centres and capacity.” Recommendations to the customer would be made, whether that be using DSV assets or brokerage for sub-contractors. The emphasis is on project management and navigating customer requirements.

Whither the Haulier?

What does the future holds for road transport companies around the world? It is a low-margin, often family-run sector, supplemented by pallet freight networks and alliances, challenged by fuel costs, driver shortages and the need to decarbonise logistics by gradually adopting electric vehicles. Nothing can be transported without a 3PL logistics service provider or haulier. 4PL supply chain management services cannot be offered if there are insufficient trucking firms to do the donkey work.

“The technology and the trucks are all there,” Love responded. “Perhaps the haulage sector is ripe for subsidies?” Right now there is just enough capacity, generally, due to the low barriers to entry for the road haulage market. “Most DSV road freight is for our own shipped or flown cargo, as part of a service solution,” Love explained. As a 4PL forwarder there is no desire to truck freight unless it is part of a higher-margin contract.

Some supply chains, such as Tesco’s, maintain some logistics operations in-house, both as a core competency for know-how and as a KPI comparison with outsourced providers. Contract lengths remain a key issue. 3PLs and 4PLs are loathe to invest in EVs and warehouse automation if the contract is up for renewal tendering just a few years ahead.

Wind of Change

The speed of change in logistics is increasing. Unnecessary, counter-productive trade barriers and tariffs are re-emerging. What about reshoring and nearshoring? “It can’t be rushed or done until the supply chain is figured out,” Love stated. “Nearshoring solutions require good people to deliver it and competent resources. It is mission-critical for consumer goods, technology and electronics manufacturers.” New locations such as Ghana and the Indian subcontinent offer opportunities and most inward investment agencies, such as CARISCA and JAMPRO dangle incentives. “It’s more challenging in high-tech sectors, automotive and parts,” Love advises.

Are the benefits and challenges of nearshoring pretty straight forward? “Yes. Shorter lead times, less impact from governmental and geopolitical turmoil, lower transit costs, more direct linkage, better manufacturing and revenue realization by making the product in where it will be consumed. Additionally, nearshoring can unlock new tax and financial incentives that likely didn’t exist just a few decades ago. Emerging skillsets, improving infrastructure, growing and shifting demand profiles all create opportunities for new manufacturing locations that in many cases unlock not only supply resiliency, but also new markets. As more countries become industrialized and grow their talent pool, so grows their economy, and their need for advanced consumer goods, services, all of which can be satisfied by the very industries that are driving the growth.”

Impact of 5PLs on Current Supply Chains

“5PLs will deliver faster time to information, or time to decision, more integrated and optimized workflows across supply chain nodes,” adds Love. “Using AI engines (LMM, Gen AI, Machine Learning, RPA and Agentic AI) successful companies in the near future will rely on 5PLs to not only streamline operations, communications, business process efficiency, but it will also unlock previously untapped potential regarding alternate or direct sources, supply chain financing, shared warehousing and freight lane utilization.”

How are 5PLs building on the proven benefits of the 4PL? “Via the inclusion of Artificial Intelligence data models, Robotic Process Automation, and Big Data interconnectivity,” says Love, “resulting in faster time-to-market, better use of limited and constrained resources, better identification of risk, and optimized net working capital.”

Updates in Control Tower Technology

As worldwide supply chain operating models continue to grow more complex, so too grows the complexity of monitoring, evaluating and reporting of supply chain health. As Love explains, “the Supply Chain Control tower will undergo a major shift in the next 2-3 years. No longer are the days of dashboards fed by Excel and Access queries. Rather, connections throughout the supply chain now enable a whole new level of data integration and scalability.

“While, historically, Control Towers were limited to ‘static’ data with a limited ability to drilldown, investigate and mitigate revenue impacts, the Control Towers of the future will provide not only real time, structured data that is scalable at all levels, but these towers will also deliver sourcing opportunities, supplier and customer KPI summaries and scorecards, and real time tracking/tracing throughout the entire supply network. This will be made possible through improved system connectivity, master data governance and quality, and a systematized approach to gathering, aggregating and reporting data as stipulated by business operations.”

Emerging Trends

Where are we headed then? “The AI trends are everywhere. I think one of the most compelling developments currently underway is the need for real time track/trace with system connectivity to not only the shipment recipient, but also the downstream dependents of the materials. Tomorrow’s economy will be hastier, more demanding and profit constrained than ever. As such, the ability to confidently know exactly where shipments are and what condition they are will be paramount to companies ability to ‘just say yes’ to customer demand shifts, mitigate business impacts from supply chain excursions, and navigate geopolitical turmoil.”

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Plastic Pallets Merger

Industry mergers continue apace, including in the reusable plastic packaging sector. They may provide shareholder and investor value, but what does it mean for customers and competition in the market?

IPL, a manufacturer of rigid-plastic products is merging with Schoeller Allibert, a manufacturer of reusable transport packaging. The proposed merger creates an international sustainable packaging producer with a manufacturing footprint in 27 locations across Europe and North America, and a combined proforma annual revenue of over US $1.4 billion in 2024.

IPL manufactures sustainable, rigid-plastic products for the food, consumer, environmental and agriculture sectors, largely in North America, with significant manufacturing operations in the UK. Headquartered in Dublin, Ireland, it has approximately 2,500 employees across 16 manufacturing sites and reported revenue of US$822 million in 2024.

Multiple Acquisitions

Schoeller Allibert manufactures returnable transport packaging and provides related services, serving customers across sectors such as automotive, beverage, food, pharmaceuticals, cosmetics, retail, and material handling, primarily in Continental Europe. The company is the amalgamation of eight different plastic pallet and container companies brought together over the last couple of decades.

Arca Systems of Sweden were acquired by Schoeller in 2005. Interestingly there is now a Romanian company with the same name. Perstorp Plastic Systems was another Swedish company acquired, leaving Perstorp to focus on its chemicals business. Wavin Systems was a Dutch business that Schoeller bought prior to that.

The big merger was in 2013 with French plastics manufacturer Allibert. Allibert merged with British manufacturer, Linpac Materials Handling in 2007, becoming Linpac Alibert. Linpac had already acquired Paxton of the UK. American manufacturer Buckhorn (containers and pallets) merged with Allibert prior to the Linpac deal. Today Buckhorn Inc. is a division of Myers Industries in Ohio.

Schoeller is a family-owned company that developed out of traditional roots from Gebrüder Schoeller in Düren, founded in 1799 and Alexander Schoeller & Co, Jülich, founded in 1880 and is now held by Martin and Christoph Schoeller and their families in the 7th generation.

The merged company will be headquartered in Dublin and led by current IPL CEO Alan Walsh (above). The transaction is expected to close in the third quarter of 2025, subject to customary closing conditions. Walsh said: “The future of packaging lies in sustainability, innovation and adaptability. This merger will allow IPL and Schoeller Allibert to combine our strengths on both sides of the Atlantic to meet that future together. With an unwavering commitment to innovation, we will not only enhance the way we serve our customers but also optimise the skillsets of both companies to build a strong, resilient foundation for growth.”

Schoeller Allibert CEO Alejandro Cabal Uribe (right) added: “Our combined strength in packaging solutions is well positioned to benefit

from the tailwinds for the sector, driven by corporate sustainability ambitions and evolving regulations to improve value chains and reduce the environmental impact of packaging waste. We look forward to together delivering leading customer service and innovative global solutions.”

Advisors & Investors

IPL is owned by investment funds managed by Madison Dearborn Partners, a private equity investment firm based in Chicago, and CDPQ, a global investment group. Schoeller Allibert is owned by Brookfield Asset Management’s private equity business and the Schoeller family. The new company will be 55% owned by the existing IPL shareholders and 45% owned by the existing Schoeller Allibert shareholders.

As a European market leader with a legacy spanning 65 years, Schoeller Allibert has led the charge in revolutionizing supply chains with returnable transport packaging solutions that are both efficient by design and circular by nature. Headquartered in Hoofddorp, the Netherlands, Schoeller Allibert has a worldwide presence in over 50 countries, with approximately 1,600 employees, 11 production locations producing more than 30m products annually. Its global turnover in 2024 was €550m.

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Schoeller Allibert Celebrating The Grand Opening Of The New Production Plant

 

First Anniversary for UK Warehouse

cargo-partner, a group company of Nippon Express Holdings, is celebrating a year of transformation at its Basildon, Essex warehouse.

Since cargo-partner acquired the warehouse in April 2024, the facility has evolved into a key logistics and distribution hub serving both the UK and continental Europe. Over the past 12 months, cargo-partner has expanded its team, upskilled its workforce, and broadened its service offerings, solidifying Basildon as a strategic asset in the company’s global operations. Located in a prime position for logistics operations, the Basildon facility now serves as a fully-fledged road and warehouse hub, offering a comprehensive range of solutions designed to support businesses, retailers, and industries across the UK and Europe.

To mark one year since cargo-partner took over the warehouse – and to recognize the synergies and partnership between the cargo-partner and Nippon Express teams in the UK – an anniversary celebration was held at the Basildon site. Attendees included all local cargo-partner colleagues, along with Fergal Keenan, Managing Director of cargo-partner UK & Ireland; Thomas Peklar, Corporate Director Product Management Contract Logistics at cargo-partner; and Steve Williams, Managing Director of Nippon Express UK & Ireland.

Fergal Keenan, Managing Director of cargo-partner UK & Ireland, said: “We’re incredibly proud of the progress we’ve made at our Basildon facility over the past year. The site has transformed into a pivotal logistics hub, playing a crucial role in connecting the UK and continental Europe. It was great to recognize this milestone with colleagues from both cargo-partner and Nippon Express and we’re excited to continue to grow our services, delivering innovative, efficient solutions for our customers.”

A strategic location for efficient operations

The Basildon warehouse, covering 4,460 m², is perfectly positioned to serve as a critical junction for road transport and logistics across the UK and Europe. With easy access to key transport routes and proximity to major ports, it is ideally situated to optimize both local and cross-border supply chains. cargo-partner has implemented a range of new value-added services, making Basildon the go-to hub for companies looking for dependable logistics solutions.

Services and solutions offered at Basildon include:
• Warehouse & Storage Solutions: The 4,460 m² warehouse offers diverse storage options, including dedicated pallet storage, block storage, and small parts storage. With a full-service picking and packing operation, the facility streamlines fulfilment processes for businesses in a range of industries.

• Fulfilment & Distribution: Basildon now plays an integral role in cargo-partner’s UK distribution network, offering nationwide delivery with optimised lead times, specialised services for high-demand areas such as Amazon fulfilment and inner London post codes, as well as full-service fulfilment for e-commerce and retail orders.

• European Gateway: With cargo-partner’s established pan-European network, the Basildon warehouse facilitates seamless import and export services across Europe, including groupage, part load, full load, and express van services.

• Value-Added Services: Basildon has become a one-stop solution for clients with value-added services such as re-packing, re-labelling, customized packaging, assembly, transshipping, cross-docking, and customs clearance. Additionally, the SPOT platform offers real-time tracking and inventory management, providing full transparency and visibility for customers.

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Completion of cargo-partner Acquisition

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