Modular AMR for High-density Case Picking

Lowpad has announced the launch of the Lowpad X, a new addition to its modular Autonomous Mobile Robots (AMRs) fleet.

The Lowpad X is a compact, modular AMR designed for case-picking operations. Built on the same proven platform as the Lowpad M, S, and F models, it features omnidirectional movement, providing optimal manoeuvrability in narrow aisles and space-constrained environments. This capability enables high pick density and boosts productivity.

Key characteristics

Flexible load carrier interface: The Lowpad X supports common pallet types for advanced picking or handling tasks.

Omnidirectional driving: Enables a minimal turning radius, making the AMR suitable for complex layouts and space-constrained operations.

Designed for case picking: Optimised for intralogistics processes involving high-frequency, high-accuracy item handling. Long operational autonomy: Delivers up to 9 hours of continuous runtime on a single battery charge.

The Lowpad X is fully integrated with Lowpad’s software platform, enabling customers to manage and scale mixed fleets within a single control environment. This ensures optimal coordination of transport flows and reduces operational complexity.

First deployment

Lowpad will deliver the first series of 80 Lowpad X units as part of a fleet of AMRs, which also includes Lowpad F and Lowpad S models, to a warehouse in the United Kingdom. Together, these 110 autonomous mobile robots will automate a Dynamic Zone Picking process managed by Lowpad Supervisor software.

Erik van Leeuwenstijn, CEO of Lowpad, said “the Lowpad X reflects our ongoing commitment to scalable and flexible automation for intralogistics. It serves as a natural extension of our existing range, offering customers enhanced capabilities in high-throughput environments.”

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Drive Technology Manufacturing Future

Drive technology manufacturer and supplier SEW-Eurodrive promises improved energy efficiency and increased throughput with its modular and scalable product range, reports Paul Hamblin. For such a dominant company, 90 years old, with 57 worldwide sites, 17 production plants and no fewer than 22,000 employees, SEW-Eurodrive is not perhaps the most famous name in European and global logistics. That’s probably because it has carved out an enviable position in one of the industry sectors which is talked about the least, but which matters more than most.

Based in Bruchsal, Germany, SEW-Eurodrive is a specialist in drive technology. Its products enable movement in the handling, storing, sorting, transporting and distribution of goods in logistics. That means powering the conveyors, stacker cranes, palletisers and sorters, and a great deal more besides.

At LogiMAT in March, the company highlighted its focus on three key needs which its customers have identified: energy efficiency, throughput enhancement, and greater flexibility. SEW-Eurodrive’s Wolfgang Currle, Head of Sales Southwest Germany and responsible for SEW-Eurodrive’s presence at LogiMAT, told me that the company’s holistic concept is designed to coordinate perfectly with each customer’s application, with each of these three needs an integral part of the solution. It should be added that short installation times and minimal maintenance work are increasingly demanded by customers, so these requirements are a given.

Energy and Throughput Efficiency

Energy efficiency is achieved via a holistic concept consisting of drive technology, energy management, safety, software and control technology. With SEW-Eurodrive’s products, customers can expect high throughput, smart material flow, maximum energy efficiency, fast startup, and simple operation and diagnostics, all backed up by scalable and robust project planning.

Catching the eye in the company’s product portfolio is the MOVI-C modular automation system, which it describes as “the perfect one-stop shop for every automation task”. All parts and services are made and provided directly by SEW-Eurodrive including all hardware and software, from planning and startup to operation and servicing. Crucially, the MOVI-C is modular and scalable according to customer need. Currle says the benefits of this complete package are “full comfort, a future-proofed system and the reassuring confidence that comes from knowing you have a direct contact you can always rely on.”

Reduced Complexity

Simplicity in the pursuit of user-friendliness is the core product promise of the MOVI-C modular automation system, he says. “The aim is to make complex, high-performance automation and drive technology simple enough for you to install it effortlessly, operate it intuitively and monitor it easily,” he continues.

Deploying the hardware reduces complexity, installation space and costs – all the customer has to do is connect SEW-Eurodrive’s components, which link via plug-and-play, including to each other. With configurable devices and end-to-end control technology, the manufacturer reduces the number of device variants without losing any functions. They include everything from safety to robotics, maintaining the full range of movements.

As for the software, the MOVIKIT modules are easily started up via graphical configuration and diagnostics. The range of standardised software modules includes everything from simple drive functions, such as speed control and positioning, to challenging motion sequences as well as motion control functions such as robotics. Nonetheless, if the application requires, MOVIKIT software modules can also be freely programmed.

The MOVIKIT software modules are perfectly coordinated with MOVI-C control technology. Using MOVISUITE engineering software, the appropriate MOVIKIT software module is allocated directly to an axis or the controller and configured via graphical wizards and editors. As a result, the user has access to all relevant parameters from motor startup to software settings in a single parameterisation interface.

MOVIKIT is integrated into the IEC user program at the touch of a button using automatic IEC code generation. It is both quick and easy to complete. Every software module offers both a conventional variable interface and an object-oriented interface for implementing cutting-edge software architectures.

The control technology is based on a common platform for control cabinet and decentralised controllers with the same functionalities and identical interface diversity. The controller is used to execute high-end data-driven applications that require integrated functional safety and high-level, application-specific networking. Motion, automation and cyber physical control are all available with the system.

The AC motor, servomotor and linear motion drives are fully modular, with an enormous range of combinations to suit specific requirements. “Just connect and you’re good to go, thanks to an electronic nameplate and digital single-cable technology,” explains Wolfgang Currle.

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High-rise Pallet Racking for Food Warehouse

Facing the challenge of rapid growth and the need to relocate its operations, Asco Foods, a UK importer and wholesale supplier of South East Asian ambient and frozen foods, entrusted a comprehensive storage solution to support their new logistics platform. The project, delivered by STS Storage Systems with technical support from AR Racking, has equipped the new Thame warehouse with capacity for over 5,500 pallet positions, maximising space usage and boosting operational efficiency.

Asco Foods had outgrown its previous facility, prompting not only a move but the need for a scalable solution that would maintain service levels and minimise downtime. The new distribution centre, covering over 51,000 ft², required a strategic storage design to accommodate growing volumes and a diverse product range, many of which require temperature-controlled environments.

“Our growth meant we needed to act quickly but strategically. The storage solution implemented has enabled us to relocate seamlessly while improving inventory management and stock visibility, making the most of every cubic metre of the new warehouse,” said Sunny Chadha from Asco Foods.

The system selected was a high-rise Pallet Racking installation (11,500 mm) covering both ambient and chilled areas. The flexibility of the design, adapted to the pallet type used (1000 x 1200 mm), was crucial to meeting tight project deadlines, with the customer eager to start operations quickly to avoid additional rental costs.

The project was completed in two phases: the first in January and finalised in May, with all timings strictly adhered to. Close coordination between AR Racking and its official distributor, STS Storage Systems, ensured a smooth and efficient execution.

“At AR Racking, we applied our structural design expertise to tailor the system to the customer’s technical and scheduling requirements. The close collaboration with STS’s engineering and installation team was key to delivering a robust and scalable solution,” said Gonzalo Crovetto, Project Manager at AR Racking.

Richard Tyrell, Project Lead at STS Storage Systems, added: “The success of this project came down to fully understanding Asco Foods’ challenges and translating them into a flexible, efficient, and high-quality solution. Working with AR Racking gave us the confidence to meet every commitment to the customer.”

With this new infrastructure in place, Asco Foods has strengthened its logistics capacity and is now well positioned to support its continued expansion in the UK market and beyond. A solution designed for today, with a clear vision for the future.

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Platform for Preparation of Digital Customs Declarations

Customs Support Group (CSG), provider of customs clearance and trade solutions, is introducing a new AI-powered Customs SmartAssist solution for documentation processing at all its locations in Europe to significantly enhance documentation efficiency and quality, while enabling faster movement of goods across borders.

As a specialist in customs digitalisation and automation, CSG already processes every second customs declaration digitally. With the Europe-wide rollout of AI-based document processing, this share is expected to grow even further – potentially setting a new benchmark for the industry.

The Customs SmartAssist solution uses artificial intelligence (AI), machine learning, and Optical Character Recognition (OCR) to process documents accurately in various formats and qualities – including handwritten information or low-resolution copies and mobile phone photos. The tool also takes language complexity away by automatically extracting all relevant customs-specific information and instantaneously translating it.

Designed to be self-learning, the SmartAssist solution flags any unclear data fields for CSG experts to review before submission. Once corrections are made, the AI learns from the feedback and continuously improves its ability to interpret and process similar documents accurately in the future. This minimises errors and significantly reduces processing times.

Thanks to its scalability, the SmartAssist solution can efficiently handle large volumes of documents. After the first round of testing in the United Kingdom, the efficiency of documentation processing improved by over 30 per cent even for complex goods declarations

John Wegman, CEO of Customs Support Group, confirmed: “Transferring, consolidating, and processing information from various documents consumes valuable time and is prone to omissions or errors, which can lead to delays in customs clearance, non-compliance risks or even fines. AI-powered document processing eliminates manual data entry, freeing our customs experts to focus on higher-value tasks such as reviewing customs declarations, resolving complex issues, and delivering personalised client support.”

Customs SmartAssist is already operational across CSG’s offices in the UK, Netherlands, Belgium, Italy and Ireland, marking a major milestone in the company’s drive to support its customers both physically and digitally. With a presence in 14 countries across Europe, CSG aims to achieve a wider rollout network in the second half of 2025, while increasing efficiencies by up to 50%.

As the demand for digital customs services continues to increase, the company anticipates passing over one million customs declarations through the SmartAssist system this year – focusing primarily on high-volume transactions. Given the scale and geographic reach of CSG’s operations, this initiative is poised to set a new benchmark for digitalization and efficiency in the global customs industry.

“A customs declarant typically needs several hours to input and check the data,” added Wegman. “AI and automation can do this in a fraction of the time. However, the finalisation of the customs declaration remains with our experts. Once the document has been completed by the AI, it still requires the complex expertise and judgement of our customs professionals – ‘Real Intelligence’ – to review all entries, sign off the declaration, and submit it to the authorities.”

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