High Density Parcel Locker Network

At the recent Parcel + PostExpo Exhibition in Amsterdam Logistics Business spoke to Gary Winter, VP Global Strategic Initiatives at Parcel Pending by Quadient, about the boom in parcel locker networks in Europe.

Logistics Business: With the parcel industry growing, how is Quadient differentiating itself from its competitors?

Gary Winter: “Differentiating in the locker industry is quite challenging right now. At Parcel+Post Expo 2024, for example, we saw more than 50 locker companies, all offering products that may look very similar on the surface. Digging a little deeper, however, you find that the industry is essentially divided into two camps. Many companies use lockers powered by solar energy and battery-operated systems, offering limited features without the need for electricity.

Quadient, on the other hand, takes a different approach. Our lockers are powered by electricity, coming equipped with advanced features, including screens and other unique capabilities. Two standout features are the built-in label printer, which is included in every locker we deploy in open networks, and the Dropbox system. The Dropbox allows for greater consolidation, enabling efficient returns and C2C shipments. These patented features are what truly set us apart from the competition. We have a network of more than 2,000 lockers across the world, and are rapidly growing our UK presence. In the last few months alone we announced exciting deals to install lockers at Northern Rail train stations, and on site at Co-Op stores.”

Logistics Business: Are there any challenges to overcome as you grow your network of lockers?

Gary Winter: “We need to be selective when choosing locations, complicated by the fact that there’s currently a “race for space” in the UK. High-traffic locations are in demand, and several companies are competing to install lockers in these areas without paying high rental costs. Our customers, the carriers, need economically viable locations, and we earn revenue by charging them for access to our lockers. We have to ensure that we meet the needs of both the carriers and the locations, which is why balance is so important.”

Logistics Business: How do you see the “race for space” panning out?

Gary Winter: “I think this will be more about strategy than technology. Once one company installs a locker, competitors often feel the need to follow suit. It’s similar to the early days of ATMs, where each bank had its own machines in branches, and customers had to find their specific bank to use an ATM. Eventually, the networks linked up and machines could be used by customers of different banks. We’re already ahead of that curve. For example, our lockers can be shared by multiple carriers — Royal Mail, DPD, UPS, and others — all using the same locker system. We own and manage the lockers on behalf of everyone. This open, shared approach is key to our strategy.

“In the future, I expect city regulators and even national governments to demand fewer locker installations in crowded areas. Instead of multiple companies installing separate lockers, they’ll likely push for one central locker bank that everyone shares. The question will then be: who gets to provide that system? We believe Pacel Pending by Quadient is in a strong position to be that provider.”

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Supplier Turns Waste into Plastic Beverage Crates

Less waste, lower CO2 emissions, economical use of resources – there are many arguments in favour of reusable transport packaging, including plastic beverage crates. Using recyclable and returnable beverage crates is even more sustainable. At Stand 121 in Hall 4A at the Brau Beviale (26 to 28 November 2024, Nuremberg) Schoeller Allibert will be showcasing the unstoppable synergy of circularity, design, and innovation.

Sustainability, efficiency, and customizability are key issues for the beverage industry. Costs can be reduced and production processes organized more efficiently, in addition to the benefits for people and the environment. Plastic packaging experts Schoeller Allibert have been leading the way for over 65 years, pioneering efficient and sustainable supply chains.

One current example is the crate developed with Coca-Cola Europacific Partners, which is made from 97 per cent recycled plastic. Compared to crates made from new material, this innovation saves around 64 per cent of CO2 emissions during crate production compared to crates made from virgin plastic. The 97 per cent recycled plastic used by Schoeller Allibert is composed of 85 per cent grinded old crates and 15 per cent recycled plastic nets.

Plastic Beverage Crates

These come from Dutch tulip production and are processed into granulate by partner Healix. The experts in design and sustainability created a crate with a patented swirl technique in masterbatch that helps reduce scrap during production. Schoeller Allibert subjected the new crates to extensive testing at its test center in Hardenberg. The result: the new crates are just as resistant as the previous ones.

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Timber Pallets and Packaging Acquisition

James Jones & Sons has announced the expansion of its UK Pallets & Packaging Division through the acquisition of H.G. Timber Ltd, based in Buckingham. H.G. Timber started trading in 1945 and is currently under the third generation management of the Theodoulou family. The business is one of the most modern and well respected operators in the pallet and packaging and racking sectors, and has benefitted from a progressive investment philosophy over the last few years.

“We are absolutely delighted to welcome H.G. Timber and its employees into the James Jones & Sons Ltd Group, and this acquisition represents the conclusion of many years of dialogue and discussion between both families,” commented Tom Bruce-Jones, Chairman of James Jones & Sons Ltd. “Their reputation, expertise and geographical location add a further dimension to our national network, and we believe this will greatly enhance our ability to service both our local and national customer base.”

HG Timber operates eight high speed automated and robotic production lines producing 2-way and 4-way pallets, with the capacity to manufacture in excess of 1.8 million timber products every year on a single shift basis. Critically, the company has just commissioned its latest Viking Turbo line, which will further enhance production capabilities.

Peter McKenzie, Managing Director of James Jones & Sons Pallets & Packaging Division, added: “The vision and investment in cutting-edge automated production lines at H.G. Timber closely align with the philosophy we’ve adopted at James Jones & Sons Ltd. Together, we are poised to offer an unrivalled national service while maintaining the highest standards in pallet and packaging quality. This acquisition will also enable us to broaden our product offering in both pallets and racking systems. I have known Alistair and his team for many years, and their experience and drive will be invaluable as we move forward.”

“This has been a momentous decision for my family and Laurence Pyle, Sales Director of HG Timber Ltd, but we are confident that the next chapter of our family’s legacy will be in very safe hands within the James Jones family business,” said Alistair Theodoulou, Managing Director of HG Timber Ltd. “I look forward too to working alongside Peter and his management team and to identifying further growth opportunities. This move will help to safeguard our jobs and will guarantee security of raw material supply within a vertically integrated forestry and sawmill business in order to benefit our enlarged customer base.”

In parallel, James Jones & Sons’ Australian subsidiary, Hyne Group, announced the acquisition of Pinetec Pty Ltd last week, a pallet and packaging business based in Perth, Western Australia. This marks the Hyne Group’s first manufacturing presence in the West in its 142 year history and follows its expansion into pallet manufacturing through the acquisition of Rodpak Pallets & Packaging and Express Pallets & Crates earlier this year.

Hyne Group CEO, Jim Bindon said Pinetec will continue to operate as usual but with the benefit of being part of a global network, “With the broader support of Hyne and James Jones Group, Pinetec’s capability and credentials as a business partner to their many customers will be enhanced.”

With these acquisitions, James Jones & Sons Ltd continues its commitment to growth and innovation in the pallet and packaging sectors, solidifying its position as a leading provider of sustainable, high-quality timber products across the UK and Australia.

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Ecommerce Packaging Machine Range Extended

Hugo Beck, an innovator in horizontal film and paper packaging machines, has introduced significant upgrades to its product line, enhancing the capabilities for e-commerce, mail order and logistics applications.

The new paper e-com rapid machine model introduces improved speeds and efficiency to Hugo Beck’s existing portfolio. Capable of a maximum packaging speed of 900 cycles per hour, the new machine offers packaging with two sewn sides and two glued sides, ensuring secure and precise fitting shipping bags. By automatically adjusting the shipping bag size to accommodate varying product dimensions in both length and width during production, the paper e-com rapid enables efficient packaging of different product sizes in a mixed batch.

The paper e-com rapid is the latest addition to Hugo Beck’s machine line for e-commerce applications. Alongside its predecessor, the paper e-com fit, users now have access to two performance classes tailored to meet the demands of sustainable paper packaging for the e-commerce, mail order, and logistics sectors.

“Delivering sustainable packaging solutions with increased speed and efficiency continues to drive innovation at Hugo Beck,” said Timo Kollmann, Managing Director at Hugo Beck. “Our goal is to future-proof our customers’ packaging processes through the integration of fully automated packaging machines like the paper e-com rapid. This helps reduce downtime, improve product packaging quality, and enhance efficiency and sustainability.”

The paper e-com fit allows for the storage of two paper rolls of different widths. After scanning the product, the machine determines the necessary paper web width and selects one of the two paper rolls, thereby minimising paper use. In contrast, the paper e-com rapid achieves higher packaging speeds by utilising two identical paper webs.

Both the rapid and the original paper e-com fit models are designed to use minimal paper while effectively packaging goods. These machines are suitable for the direct dispatch of individual items, packing groups of products, and handling the complexities of returned goods packaging. They can process both uncoated and coated recyclable papers to create precisely fitting paper bags with two sewn sides and a glued top overlap and now as an alternative with two glued sides. By minimising material use and adapting to various product sizes up to 200mm tall, this range supports sustainable shipping practices within the e-commerce industry.

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Nulogy Acquisition of Mingo Smart Factory

Nulogy, a provider of manufacturing supply chain solutions, has announced its strategic acquisition of Mingo Smart Factory, a leader in manufacturing productivity technology. Mingo Smart Factory, which offers real-time visibility into machine throughput and efficiency on the factory floor, will significantly complement Nulogy’s bespoke capabilities for external manufacturing partners such as FMCG brands, co-packers, contract manufacturers, and value-added logistics providers.

Mingo Smart Factory has established itself as an innovator in real-time manufacturing analytics, offering powerful tools that enable manufacturers to optimise operations, reduce waste, and enhance overall productivity. Mingo’s smart factory solution is transforming manufacturing by providing an end-to-end solution, from sensors to data collection to analytics, delivering scalable, real-time insights into factory floor productivity. By integrating Mingo’s advanced technology and expertise with Nulogy’s existing solutions, Nulogy will be able to offer its customers a more comprehensive and robust suite of tools to optimise their manufacturing operations, empowering them to respond to market changes with agility and precision.

“At Nulogy, we are committed to equipping brand manufacturing supply networks across the globe with the latest technology required to collaborate effectively with partners and streamline workflows for greater agility and success,” says Jason Tham, CEO and co-founder of Nulogy. “Our acquisition of Mingo Smart Factory introduces additional innovation for our customers and will enable a wider range of manufacturing operations to harness the power of their data for a more automated, sustainable, and resilient external supply chain.”

“Mingo Smart Factory and Nulogy share a common vision of digitally empowering manufacturers with the data and systems they need to be smart, agile, and efficient in today’s market,” says Bryan Sapot, CEO of Mingo Smart Factory. “Our combined capabilities will provide external manufacturing supply chains with a premier platform purpose-built for their success.”

Nulogy is a purpose-built, multi-enterprise collaboration platform for the extended supply chain, digitally enabling brand manufacturers and their external supplier networks to collaborate seamlessly on a centralised, data-driven, AI-enabled solution. Nulogy’s solutions are deployed within the supply networks of global FMCG leaders such as L’Oréal, Colgate-Palmolive, and Church & Dwight, as well as at hundreds of supplier sites worldwide.

The acquisition of Mingo propels Nulogy’s vision to become the definitive leader in digital transformation solutions for external manufacturing operations and the extended supply chain. Together, Mingo and Nulogy will offer customers even more powerful tools to enhance productivity, reduce waste, and optimise manufacturing operations.

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Pallet Stability Range Expanded

Samson Pallet Stability, part of the Samuel Grant Group, is proud to announce new additions to the award-winning Samson Nano range. By adding the rotating arm machine and fully automated pallet wrapping lines to the offering, the team are now able to offer even more solutions, especially to companies who need to wrap high volumes of pallets 24/7.

The rotating arm machine was added in response to popular demand. The film wraps around the pallet, allowing the machine to wrap more unwieldy or unstable pallets that would be challenging to wrap on a revolving turntable. The rotating arm machine can be used with manual, EPT or FLT loading at floor level, or in line with conveyors.

The Samson Nano fully automated pallet wrapping line in-feeds multiple pallets on the conveyor. Pallets are wrapped to EUMOS standard in seconds with machines capable of 40rpm. This option provides the fastest wrapping solution for any business needing to wrap pallets consistently and efficiently. With a choice of conveyor lengths, height and bespoke infeed and outfeed options available, the Samson Nano Autoline is proving to be a very popular yet cost effective solution, with less labour resource required to achieve the highest throughput possible.

The rotating arm and Autoline have an inbuilt roping and sealing device as standard, so no loose tails of film are left hanging from the pallet after wrapping. Both types of machine are available on the Samson Nano’s unique fixed-price-per-wrapped-pallet offering. This means there is no capex for their installation, with stretchfilm, servicing, maintenance, parts and guarding for auto lines, and 24/7 login portal all included in the fixed pallet price.

In 2018, the Samson Nano was awarded the Queen’s Award for Innovation thanks to its unique offering and ongoing customer care from the Samson Pallet Stabiility team. Using a Samson Nano solution reduces the amount of plastic film used by clients and its load securing capability reduces the chance of goods being damaged in transit or causing accidents to operatives and logistics professionals.

Julia Davis, Managing Director of Samson Pallet Stability, said: “The new machines represent significant investment from the company, and mean Samson Pallet Stability is now totally unique in the UK in terms of the range of machinery that can be offered to suit customers’ exacting requirements. Coupled with the testing facility we offer via the Samson Nano Slingshot, we can test load stability to EUMOS standards and give customers ongoing peace of mind that their goods will reach their destinations safely and in perfect condition, whilst using the smallest amount of wrapping film possible.”

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Packaging Automation Sustainability Report

CMC Packaging Automation, a global supplier of sustainable fully automated packaging on demand solutions, is proud to announce the publication of its annual Sustainability Report. This comprehensive report highlights CMC’s steadfast commitment along the three ESG dimensions and details the Group’s significant achievements and strategic plans within their roadmap.

Key Highlights from the 2023 Sustainability Report:

Environmental Commitment: CMC has made remarkable strides in reducing its carbon footprint, achieving a 26.17% reduction in total emissions from 2022 to 2023. This accomplishment is part of the Group’s broader decarbonization strategy, aiming for Net Zero by 2050. The Group’s carbon footprint assessment revealed a total of 61,305 tCO2eq emissions in 2023, down from 83,031.82 tCO2eq in 2022. The Group also started tackling its Scope 3 emissions by engaging its supply chain and evaluating suppliers’ performance also through key environmental parameters.

Innovation in Packaging: The report showcases CMC’s advanced, right-sized packaging technology, which minimizes waste and reduces transport-related carbon emissions. The introduction of the ‘My Impact Calculator’ empowers clients to evaluate and improve their environmental footprint, promoting a collective effort toward sustainability. In 2023, the Group also focused on embedding energy efficiency features into new products and developing a remote monitoring platform for better impact and energy optimization.

Social Responsibility: CMC is deeply committed to social performance, focusing on talent retention, community engagement, and fostering innovation through educational projects. The Group committed to diversity and inclusion by adopting clear objectives to increase equality in the workforce. Other key social initiatives include the assessment of the gender pay gap among the whole workforce to identify and tackle hotspots, the implementation of anti-harassment training for managers, which will be further expanded to the entire workforce in 2024 and the continuous investment in local communities for recruitment and skills development.

Governance and Data Security: Maintaining robust governance frameworks and enhancing data security practices have been pivotal in 2023. These measures are crucial for building long-term partnerships and maintaining customer trust.

Francesco Ponti CEO of CMC Packaging Automation commented: “Our journey toward sustainability is deeply rooted in our corporate DNA. We are dedicated to shaping a future where business success and environmental conservation go hand in hand. This report is a testament to our relentless pursuit of sustainable innovation and our unwavering commitment to creating a positive impact on the planet.”

“CMC Packaging Automation continues to lead by example, driving positive change through sustainable solutions and setting industry standards for environmental responsibility. The 2023 Sustainability Report reflects the Group’s ongoing efforts and future plans, reinforcing its position as a pioneer in the sustainable packaging industry,” added Luca Barzaghi, CMC CFO and Head of ESG and IT.

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Smoothing the Curve for Peak Ecommerce Performance

Ecommerce fulfilment is prone to frequent and often dramatic spikes in demand, and this causes retailers significant challenges in the packing area. How can businesses smooth the curve and cope with these peaks when labour resources are so scarce? Jo Bradley (pictured below), Business Development Manager, Sparck Technologies, comments.

Peak periods stress-test the whole fulfilment and delivery process and nowhere is this more acutely felt than in the packing area. Constructing boxes, packing, weighing, sealing and labelling manually is a slow process, and few shippers have either the space or the available labour to create additional packing stations for what may be only a few days’ work. And as everyone knows finding flexible labour, available at short notice, is a major headache. So, how can online retailers respond to these spikes in demand?

The case for greater use of automation in the packing area is compelling. However, simple size-constrained machines using only one-size of box does not cater for the wide variety of products and order sizes experienced by most online retailers. The results are often very wasteful.

Waste not…

It is understood that 60% of ecommerce deliveries are by volume at least a quarter composed of void-fill or just fresh air. The consequences are poor, with higher material wastage, greater chances of product damage and a negative impact on brand image – resulting in higher levels of returns.

Jo Bradley

What can be done?

High-speed fit-to-size ‘auto-boxing’ systems, developed by Sparck Technologies and used by major brands globally, are capable of tailor-making over 1,100 ecommerce packages per hour.
The system scans and measures the item or group of items to be packed and calculates the ‘best fit’ box shape and size. Material for the box and lid is cut and creased to size, erected around the item(s) and the lid glue-sealed – which is faster and more recyclable than using tape. Parcels are weighed, labelled and away.

This approach addresses the waste problem – cardboard usage typically cut by 30%, and a tight fit eliminates the need for void fill. Total package volumes can be reduced by 50%, maximising the use of the truck or trailer cube and reducing shipping costs and environmental impacts.

More cogently for the hard-pressed fulfilment centre manager, at packing rates in excess of 1,100 per hour the latest CVP Everest machine can potentially replace up to 20 manual packing stations. And for businesses with mid-market volumes a similar machine, the CVP Impack, produces up to 500 boxes per hour and offers just about all the benefits of the CVP Everest.

The business case is impressive. Even operating ‘off-peak’ at well below capacity there is a rapid ROI in the form of material savings, lower shipping costs and labour economies – labour that could be redeployed to other tasks, such as picking. But it is at peak times that the CVP Everest and CVP Impack systems really come into their own, ramping up throughput without any corresponding increase in labour, and minimising the burden on despatch and delivery operations.

By choosing an automated solution to ‘right-size’ ecommerce deliveries, retailers can meet their fulfilment promises, even in the busiest peaks, while respecting the environment, reducing transit damage, and saving money.

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Contract Packing Operations Digitised

Nulogy, a global provider of contract packing software, has been chosen by Prism eLogistics, to digitalise its contract packing and shrink sleeving operations as the growing business focuses on enhancing agility, operational efficiency and quality.

Established in 2020, Prism eLogistics has built a strong reputation in the logistics industry, particularly within the fast-moving consumer goods (FMCG) sector. Its expertise spans a wide range of products including beverages, cosmetics, personal care items, alcohol, and nutritional products, with services including shrink sleeving, storage, distribution, ecommerce, and secondary contract packing.

Operating from its headquarters in Basingstoke where shrink sleeving, fulfilment, contract packing, and remediation services have become a growing part of its offerings, Prism eLogistics sought to scale its business, eliminate paperwork, and enhance collaboration with brand customers through digitalisation.

Having previously relied on software tailored for ecommerce, which lacked functionality designed for the specific demands of its contract packing workflow, the team recognised the need for a system that was purpose-built for the growing co-packing area of their operations. Nulogy’s Shop Floor Solution emerged as the perfect fit and has been selected to optimise the company’s co-packing operations and drive efficiency and profitability.

“Digitalising our processes is a key component of our growth strategy,” said Ian Wright, Sales Director at Prism eLogistics (UK) Ltd. “In the co-packing industry, where accuracy and efficiency are crucial, partnering with Nulogy will give us the real-time data and insights necessary to streamline operations, control costs, and improve our service quality. This solution is essential for supporting our current expansion and for positioning us to meet future demands, ensuring we continue to drive growth and deliver exceptional value to brand customers.”

The Nulogy system digitalises the end-to-end contract packing workflow from estimating and planning jobs, to managing materials and inventory on the line, and optimising labour allocation. The system will also facilitate improved quality inspections, and efficient product recall processes with accurate batch tracking at the touch of a button. This enhanced recall readiness is essential when working with FMCG brands, allowing for rapid resolution of product issues and ensuring regulatory compliance. Implementation of the software will take place in the fourth quarter.

In line with its growth strategy, Prism eLogistics will also soon receive delivery of its second high-speed sleeving line and move to new larger premises, while still operating across its existing sites. Nulogy will ensure full control and visibility across all its locations, fully supporting the company’s expansion plans. These significant investments have been made possible due to the continued support of Prism eLogistics’ parent company, Spearpoint Security Group Pte Ltd, based in Singapore.

Commenting on the investment, Paul Mitchell, Managing Director at Prism eLogistics (UK) Ltd, said, “The backing of Spearpoint Security Group has been instrumental in enabling us to make these significant advancements, positioning us for sustained growth and success in the highly competitive logistics and sleeving sectors.”

Josephine Coombe, Chief Commercial Officer, Europe, at Nulogy, concluded, “Forward-thinking companies like Prism eLogistics understand the importance of specialised digital solutions for managing their contract packing operations. Being ‘Powered by Nulogy’ gives co-packers a competitive edge by enabling superior service quality, improved throughput and traceability, and greater customer responsiveness. We look forward to supporting Prism eLogistics in improving operational efficiency, serving their brand customers more effectively, and supporting their growth in the market.”

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Reusable Pallet Shipper helps Pharma save on Disposal Costs

CSafe, the provider of active and passive temperature-controlled shipping solutions for the pharmaceutical industry, has announced the launch of a new reusable pallet shipper – the Silverpod MAX RE – with a host of updated features. The new and improved product will help pharmaceutical customers around the world save on disposal costs, meet their sustainability targets and improve logistical transparency during the shipping journey.

CSafe has taken its globally recognized, single-use Silverpod MAX passive pallet shipper and enhanced it for reuse to create Silverpod MAX RE – a highly durable PCM pallet shipper made entirely of reusable components. This product directly assists the industry in hitting newly-imposed and increasingly stringent sustainability targets, contributing to a more sustainable shipping industry.

New features also include a built-in TracSafe RLT data logger for tracking the location of the shipment, which integrates with CSafe Connect (CSafe’s integrated digital supply chain ecosystem). This enables customers to get real-time visibility of their shipments throughout the entire journey. It also monitors payload temperature, external ambient temperature, shock, tilt and GPS location.

The new shipper, which offers 120+ hours of qualified thermal protection, is made from durable exterior panels with extended edge and corner cap protection that can be used time and time again. It’s supplied via a rental model where CSafe fully manages the life cycle and return of the product, eliminating disposal costs and inconvenience for the customer. The product is supplied flat-packed for the most cost-effective delivery, storage and assembly.

Patrick Schafer, CSafe CEO, said: “Reusability and quality are a major focus for pharmaceutical businesses needing to meet their sustainability targets, and we want to make it as easy as possible for them. With the Silverpod MAX RE, we’ve turned one of our best-loved flagship shippers into a fully sustainable product, while maintaining the high quality and best-in-class technology that CSafe is known for.”

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