Challenges of Peak Season Logistics

As the holiday shopping season rapidly approaches, shippers and carriers are yet again gearing up to tackle the formidable logistical and customer service challenges that inevitably come with peak season volumes. However, this year, their task is further complicated by ongoing supply chain disruptions all while grappling with the increasing uncertainty based on the geopolitical situation. Yet amid these challenges, customer expectations continue to soar, demanding fast, convenient, and on-time deliveries accompanied by real-time communication. To paraphrase Game of Thrones, Winter is certainly coming.

Shippers, carriers, and customers alike are no strangers to the stress involved in the months leading up to Christmas. With Black Friday, Christmas and Boxing Day sales just around the corner and unforeseen circumstances and delays, the potential for overwhelm is ever-present. However, proactive planning and more organised transportation operations can alleviate these concerns, ensuring that any potential threats to deliver a seamless peak season can be avoided.

Therefore, the need for swift and intelligent delivery solutions is more critical than ever. Transportation Management Platforms (TMP) emerge as a key enabler, allowing stakeholders to optimise delivery times, enhance agility, and streamline their sustainability and costs, all while meeting rising consumer expectations. In this article, Christian Dolderer (pictured), Head of Market Intelligence Europe Road & Intermodal at Transporeon explains why it’s vital that retailers should prepare a seamless end-to-end supply chain before the run up to 2023’s peak season.

The Beauty of Data

Shippers and carriers are facing a delicate balancing act of keeping costs down while meeting the needs of increasingly demanding consumers. An empty shelf isn’t just a lost sale for someone – it’s a reason for customers to switch to another brand. So, businesses looking to drive as much value as possible from their operations also must ensure resilience against disruptions that, according to McKinsey, are becoming increasingly frequent.

Achieving an equilibrium between value and resilience starts with digitisation. The truth is that shippers and carriers aren’t as digitised as they should be. The era of Excel spreadsheets, manual searches, and endless route and rate browsing have become relics of the past. This inefficient administration burns valuable resources and fails to deliver optimum outcomes.

Now is the time for enterprises to pivot from mere data collection and embark on the process of generating transactions with the data at their disposal. Automated, data-driven decision-making within a collaborative and interconnected network, leveraging historical patterns, real-time data, and future predictions, will enhance transportation operations and enable reactions to fluctuating customer demands and adaptations to unforeseen events, such as border closures or dangerous weather conditions.

At the same time, tapping into data will provide balance in optimising their operations. Consider a day-to-day product such as toilet rolls, which is transported from warehouses to multiple countries and hundreds – if not thousands – of locations within those countries on a near-daily basis. These transports may have to cross international borders, adapt their routes due to traffic jams or road closures, and sync up with countless other transports. The logistics involved are staggering, but data can act as the common thread that ties such a complex operation together.

By investing in a smart Transport Management Platform, carriers and shippers can unlock multiple benefits such as optimising their operations and building greater profit margins. However, achieving it requires businesses to think beyond basic automation.

We’re Better Together

At times like peak season, it is more important than ever for enterprises to unite and work together to unlock operational benefits. For example, there’s no reason for trucks to travel hundreds of empty miles when a similar truck, equipped for the task, is more than likely unloading nearby. It’s time for shippers and carriers to forge connections with one another, establish common business standards, foster collaboration and embrace a platform that facilitates network-wide interoperability.

During peak season, connecting shippers, load recipients, service providers, brokers, forwarders and asset-based carriers is integral to creating a collaborative transportation community. By adhering to common standards and promoting interoperability, all stakeholders can uncover new business opportunities while achieving economies in their operations. This spirit of collaboration will grant the transportation market resilience and agility – both critical components, as highlighted in the 33rd Annual State of Logistics (SoL) report.

Long before the holiday season, shippers and carriers must be prepared to build deeper relationships and drive collaboration with other industry stakeholders within one connected network. They must work together to realise the economic gains available. It’s also clear that only through the implementation of digital tools, automation of the decision-making processes, and the harnessing of real-time insights, can the necessary steps be taken to establish the connectivity and interoperability required to bring logistics businesses together.

Gentle Handling for 6000 Parcels per Hour

You can just hear each other while Mikropakket’s 50-metre-long electrically powered sorting belt rapidly transports and distributes the various parcels to the thirty inclined discharge conveyors, known as chutes, in PostNL’s Nieuwegein warehouse. In addition to rollers, the chutes also contain brake rollers, so that heavy parcels are automatically braked and do not crowd the lighter or fragile parcels: gentle handling.

“Previously, we still sorted Mikropakket’s parcels manually,” says Roy Rachman, programme manager at PostNL Logistic Solutions. “That took a lot of manpower and was inefficient. Also because we handle all kinds of different parcels. Large, small, heavy, light, fragile, and so on. Everything mixed together. At this new location, we have concentrated three business units of Logistic Solutions -Mikropakket, Pharma & Care and E-Commerce fulfilment- in one fully modernised building, employing some 40 people in total. At Mikropakket, we now sort about 15,000 parcels a day, but if the expected growth continues, we can easily scale this up to 96,000 parcels if we have to. The system can handle it.”

Intensive collaboration

Rachman supervised the transformation of the former Tata Steel building in Nieuwegein into the sorting centre that is now the flagship of PostNL Logistic Solutions. For the sorting solution, he approached several providers. “EAE Solutions came out on top,” says Rachman. “Precisely because they are a ‘new kid on the block’, because they dared to stick their necks out, because they had an innovative view of sorting machines and their control, and because they thought intensively about our requirements. In close cooperation, we perfected the concept within a year.”

Smart algorithms

The sorting machine EAE Solutions designed for PostNL is produced by established international partner Wayzim, and has been upgraded to western, and PostNL-specific, quality requirements. “This makes the machine more affordable than comparable machines, while you don’t have to compromise on quality and sorting performance,” says Rachman. Distinctive elements such as the electrically driven conveyor belt make the sorting machine almost silent and ensure that maintenance or repair is minimised. A sophisticated measuring, weighing and scanning system based on smart algorithms in the control system ensures that every parcel is moved to one of the chutes at the right place on the belt, through the narrow transverse roller belts that are very ingeniously incorporated into the large sorting belt.

Rapid visual monitoring

“We have our roots in the printing industry,” says Corbin Joosen, Head of Solution Design at EAE Solutions. He is responsible for implementing the new cross belt system at PostNL. “For example, controlling the colour register when printing a newspaper. That is done at 15 metres per second. From that, this speciality arose: lightning-fast visual monitoring and control of logistical processes. These smart cameras, called IAS (Item Analysis System), are included in our control system and ensure that every parcel is handled in the right fast and efficient way.”

First in Europe

The cross belt sorter that EAE Solutions has now installed at PostNL is the first in Europe to be supplied completely by EAE. Founded in 1962, EAE has been designing and manufacturing complex industrial control systems for graphics and the intralogistics market for more than 60 years, with sorting and conveying machines as its core competence.

So far, EAE has mostly supplied its control systems to manufacturers of sorting machines. Now the company also has its own line of cross belt sorters: the EAE Flow.E-Cross. During the user acceptance test, Rachman, without prior notice, placed two boxes of pastries on the belt to test how gentle the handling was. The outcome was positive; completely unscathed, the tompouces could be eaten afterwards.

Haulier Buys New Tipper Trailers

Farming and haulage company, Pearn Wyatt & Son, has taken delivery of two bulk tippers, continuing a close relationship with Fruehauf that spans more than five decades.

The Norwich, Norfolk, UK firm has added the new sloper Smoothsider tippers from Fruehauf’s Ready to Go stock. The 70 cubic yard capacity trailers join the fleet just a few months after the company purchased a second-hand tipper from the manufacturer.

Of the 14 bulk tippers operated by the business, all paired with Volvo tractor units, 12 are sourced from Fruehauf – including one put into service in 2004 which continues to meet its agricultural haulage needs.

Owner Jonny Wyatt, who runs the company with his mother Anne, says the business has relied heavily on the tipping trailer manufacturer for so many years because its products are, “exceptionally well-built, reliable and offer a high payload.”

“My father had Fruehauf tippers 50 years ago and we’ve always been happy with its trailers. They really stand the test of time,” he says. “In our business, we work them hard, so the fact we have several trailers on the fleet that are more than 15 years old is testament to their quality.”

In the summer months, the Fruehauf tippers will mainly transport corn, wheat and barley, as well as some aggregates, across the UK, whilst in the winter the focus shifts to moving sugar beet.
The sloper Smoothsiders are specified with remote-controlled electric easy sheets and tailboards, both of which can be operated by the driver from inside the cab.

Commenting on Fruehauf’s service, Wyatt adds: “The turnaround time was much better than expected, given the industry-wide supply shortage and long lead times. From order to delivery was just three months. We look forward to growing our relationship with Fruehauf for decades to come.”

Fruehauf’s sloper Smoothsider trailers are produced at its 73-acre site in Grantham, Lincolnshire, where the company offers specialist design, engineering, fabrication and livery application for a range of vehicles and components.

IO-Link for Auto-ID Devices

SICK has pioneered the addition of IO-Link to two of its most compact and industry-standard identification devices. Both the SICK CLV61X fixed-mount 1D bar code reading scanner and the RFU61X UHF RFID read/write device were first to market with IO-Link variants, enhancing the integration versatility of SICK’s identification portfolio.

Both the SICK CLV61X and the RFU61X are already well known for their compact dimensions and wide-ranging connectivity with standard communications interfaces. The addition of IO-Link opens up opportunities to configure edge integrations with other IO-Link sensors and IO-Link Masters. It promises to improve data transparency from the lowest field level right up to the Cloud.
With IO-Link, using either device for identification also presents an opportunity to reduce cabling significantly, lowering costs and enabling more efficient installation. IO-Link also facilitates rapid commissioning, as well as easy device replacement.

IO-Link Integrations ‘Make Sense’

“It is rare for identification devices to be used in isolation,” explains Darren Pratt, SICK’s Market Product Manager for Identification. “They are almost always used with presence detection sensors for triggering or measurement sensors for classifying or measuring. Such sensors now frequently use IO-Link to provide access to additional data for diagnostic purposes. So, it makes sense for the customer to use IO-Link for their identification devices, too. Using IO-Link results in a common interface infrastructure with low-cost plug-and-play cabling, while still providing access to diagnostic data and enabling configuration via the communications network.”

Both the CLV61X and the RFU61X already offer highly-versatile connectivity with Ethernet/IP and PROFINET protocols, and an option for a single Power-over-Ethernet connection. Both devices offer a direct connection option for a trigger sensor.

Excellent Reading Performance

THE CLV 61X’s is used in many industries thanks to its highly-reliable 1D code reading performance across a wide reading field even at short distances, ideal for many common identification tasks on a conveyor belt. With SMART620 code reconstruction, even damaged, contaminated and partially-obscured barcodes are read consistently. Some CLV61X variants come with integrated heating in order to work reliably even in deep-freeze environments down to -35 °C.

Compact and Rugged

The smallest industrial UHF RFID read/write device of its kind, the SICK RFU61X needs an installation space of just 80 x 92 x 38 mm and achieves an impressive scanning range up to 0.5metres. The innovative design of the SICK RFU61X combines in-built antenna, intelligent control and connectivity into a single, rugged, IP67 aluminium housing. Compact and economic integration into tight spaces is therefore assured because there is no need for a separate connection box, and cabling is minimised.

The SICK RFU61X is ideal for applications such as tracking of smaller parts, sub-assemblies and electronic components, materials handling in e-Kanban processes, identifying pallets on a roller conveyor, or monitoring consignment transfers onto smaller Automated Guided Vehicles and Carts.

Off-Site Configuration Options

Pratt concludes: “The choice of identification device depends very much on the individual applications, with RFID devices offering a solution in dirty and dusty environments, where direct line-of-sight is obscured or where identification data needs to be both written and read. Increasingly, operators are choosing to have a section of conveyor configured off-site, including barcode scanners, RFID and photocells. With these two IO-Link devices, the wiring concept can be much more straightforward so on-site installation and commissioning is much quicker and easier.”

Sustainable Warehouse Automation Options

Can warehouse automation advance sustainability? Dan Migliozzi, Head of Sales at independent systems integrator, Invar Group, looks at the options available.

Logistics and supply chain professionals are increasingly concerned about the sustainability of their operations, and in particular, about the environmental performance of their warehouses and DCs. What’s more, they have to be. Their customers are demanding ever greater and more demonstrable levels of sustainability.

This applies across the board, from how their facilities are constructed, to impacts on land use, hydrology and infrastructure requirements, transport movements generated, and of course how the facility itself is equipped and operated. As labour becomes scarcer, many businesses are considering automating warehouse processes. So, a big question for a growing number of companies is, can automation be used to advance sustainability within the warehouse?

Applied appropriately, higher levels of automation should lead to greater efficiency, less waste – including but not confined to fuel and energy – and therefore a more sustainable operation. In practice, things are not quite so clear-cut. Automation that is poorly thought out, mis-directed, inappropriately scaled, or implemented with substandard equipment, can impact both operational and environmental performance. However, a well-planned and implemented automation project can yield many sustainability benefits.

A big question is, should the automation be housed in an existing building, or is a new build designed around the requirements of automation a more sustainable solution?

A new build obviously generates a lot of carbon and uses other resources in its materials and construction. Also, a greenfield site will almost certainly impact the ‘natural’ environment, may influence drainage and groundwater and requires new infrastructure. But a new build can be designed to accommodate sustainability features such as solar panels, heat pumps, wind turbines, energy-conserving doorways, airlocks and insulation.

However, automation in an existing building may make better use of space, removing the need for physical expansion or any need to move. Exactly which option works best is a complex equation and depends on the long-term strategy of the business. Whether in a new build or refurbished premises, automation can create many other sustainability benefits beyond the walls of the shed. More accurate and timely order fulfilment can reduce the size of truck park required – fewer acres under concrete. And to the extent that headcount is reduced, that is fewer staff bringing in and parking private vehicles.

Automation can lend itself to, at least partial, ‘lights out’ operation, if appropriate, saving considerable cost and energy. Incorporating a sophisticated Building Management System which optimises the needs of manual and automated operation can yield real cost and sustainability benefits.

So, what are the sustainability issues to consider when selecting the technology? Sourcing/procurement is one area to take up with the vendor or integrator. Are machines and materials traceable to suppliers with acceptable records on their own sustainability? How much power is consumed per unit of output? Does the design of the automated system minimise the number of motors in use? Is the most energy efficient technology being considered? Could gravity be put to good use? Do control systems allow lower power consumption at times of light usage? What recharging facilities and procedures are used for Autonomous Mobile Robots (AMRs) or other electric powered vehicles?

Unpowered elements also matter. Do conveyor components have the lowest coefficient of friction? This can make a huge difference – we know an installation where low friction belts saved 65% of power consumption which, given there were seven miles of conveyor, amounted to 20% of the consumption of the whole building.

Reputable integrators and vendors should supply reliable estimates of energy consumption, related to levels of usage as part of the bidding process. They should also detail their approach to SCADA (Supervisory Control And Data Acquisition) or other approaches to monitoring energy use as part of the control system for the automation. In use, this should be able to highlight areas where power consumption is high, perhaps pointing to a need for better equipment or different modes of operation.

This approach may also uncover areas where performance is deteriorating. Vendor equipment comes with detailed Preventative Maintenance schedules for good reason – it isn’t just a ploy to ramp up spare parts sales – which, incidentally, should always be authentic parts even if they are more costly. Without proper maintenance, performance will inevitably deteriorate, and sustainability will diminish, quite possibly ending with an expensive line stoppage.

Taken all together, the potential for automation to deliver real sustainability, as well as economic gains, is clearly evident.

Top 10 SCM Trends for 2024

Things are changing in supply chain management: while cost-cutting has been at the top of the agenda for many executives for years, in future they will be increasingly concerned with the shortage of skilled workers, sustainability and resilience. Ralf Duester, board member of the Bochum-based SCM software specialist Setlog, shows which trends will be important in 2024. His statements are based not only on discussions with experts from the industry and research, but also on data from Setlog customers who use the SCM tool OSCA. In the fashion and fast-moving consumer goods sectors alone, this includes around 100 brands, such as Tom Tailor, KiK, Karl Lagerfeld, Jack Wolfskin and Wenko.

At a glance: The top ten SCM trends in 2024
1. Skilled labour shortage forces action
2. Sustainability laws and the circular economy force better processes
3. Building resilience with concurrent cost pressure
4. Transparency is becoming increasingly important
5. Supply Chain as a Service becomes crucial to competition
6. ERP silos are being dismantled
7. Global and regional supply chains are mixed
8. Cyber security becomes a top priority
9. Automation projects are progressing
10. Open-source software is increasingly convincing

In detail: The ten most important SCM trends in 2024

1. The shortage of skilled labour is putting companies in industrialized nations in increasingly difficult situations. And it’s not getting any better: demographic change in countries such as Germany is putting even more pressure on management. Studies show that in some areas, around a third of companies that were unable to fill all vacancies did not receive a single application.
If you want to stand out from the crowd, you need to offer attractive conditions to existing and future employees. Leading companies are also stepping up their commitment to career guidance and catering to the needs of Generation Z. As studies show, young people place a high value on flat hierarchies and want modern IT systems in their day-to-day work. Many companies can and must become even more efficient or make workplaces more attractive. To ensure that more truck drivers are back home in the evening, for example, the forwarding association Elvis wants to set up a meeting network for full truck loads. The best of the best also differentiate their recruitment strategy – for example, according to generations or potential groups such as newcomers or foreign workers. They also offer different retention programs and show perspectives through flexible working hours, parental leave and training and further education campaigns.

2. Sustainability and corporate social responsibility (CSR) are not only top issues for large corporations, but also SMEs. Business partners, consumers and politicians are calling on companies to act quickly. The EU is pushing for a comprehensive supply chain law. In the United States, for example, the Uyghur Forced Labor Prevention Act (UFLPA) is in effect, and individual states are also pushing ahead with new laws. In Germany, more and more companies have put the reduction of carbon dioxide emissions and compliance with the Supply Chain Act at the top of their agenda. However, effective climate protection measures require a rethink in the minds of employees and a modification of current work processes. Executives are also increasingly investigating how they can implement strategies from the circular economy so that fewer goods are destroyed. Companies that cannot trace the path of their products from development through procurement and production to shipping will find it difficult to meet the new requirements of governments, consumer associations and customers. Small companies are still excluded from supply chain laws in many countries. However, they will still need to deal with them on a day-to-day basis, at the latest when the new Europe-wide “Supply Chain Directive” comes into effect (Corporate Sustainability Due Diligence Directive, CSDDD for short). It is based on the French ‘loi de vigilance’ and the German Supply Chain Law and contains due diligence obligations that primarily address the issues of environmental protection and compliance with human rights. The following applies to SMEs: they can now only do business with corporations if they comply with all of the new regulations.

3. Extreme weather events, political crises, pandemics: As general conditions for the economy have changed in recent years, the priorities of supply chain managers have also shifted. For example, reducing costs in the supply chain used to be at the top of the agenda. At the latest since the Covid-19 pandemic, when certain products were temporarily unavailable on shelves even in highly developed countries, the topics of product availability and resilience have become increasingly important. As a general rule, resilient supply chain management enables the responsible managers to get the supply chain back into operation as quickly as possible after a disruption by external events. In addition, diversification within the supply chain generally leads to better resilience. To ensure robust supply chain management, leading companies therefore build up a broad portfolio of suppliers and various transportation routes for sensitive products, materials, and components. Nevertheless, they must not lose sight of the issue of cost reduction. The best of the best have already awakened cost awareness within the workforce. If you want to move in this direction, you should involve employees in revenue and cost development with open and transparent communication. Another important point is greater flexibility. Companies need to identify the biggest cost drivers and develop measures to reduce them.

4. Transparency is a prerequisite for resilient and diversified supply chains. If it exists, managers can recognize more quickly which part of the chain is affected by an external event. Due to the high volatility in the economy, many companies are reviewing existing contracts. Flexibility plays a central role in the realignment of contracts. In order to be able to plan better, trust-based collaboration between all partners along the supply chain is necessary, which often requires new communication platforms. Modern IT tools can be used to share data, pool resources, and make quick decisions in the event of dynamic fluctuations in demand. Companies that use IT tools and suitable algorithms to manage demand and supply globally will be a decisive step ahead of the competitors, who still work with emails or spreadsheets. Leading companies are no longer just writing the topic of collaboration on their to do lists but are implementing it in everyday life – both in internal teams and in the cross-company supply chain between all partners involved. Based on specific access rights groups, everyone has access to data and exchanges it on an ongoing basis – ideally in real time. With the help of platforms, companies improve the efficiency and responsiveness of the supply chain.

5. Software as a Service (SaaS) has been used as a service by companies for years. However, more and more businesses are moving towards outsourcing parts of their supply chain – for example, manufacturing, distribution, procurement, logistics or transportation management. The digital supply chain of the future will increase the need for companies to outsource, i.e. to use Supply Chain as a Service (SCaaS) or services from specialists in Fourth Party Logistics (4PL). According to studies, this trend is becoming increasingly important because many companies do not have the expertise, financial means or resources to use all the new technologies available. At best, large corporations will do this work internally in future – at least in part. The experts at Gartner are convinced that this trend will intensify. The benefits of the transition to a digital supply chain include end-to-end global electronic connectivity, higher productivity, lower costs, better service, and greater flexibility. If this development is not driven forward, it will lead to a lack of competitiveness and thus to financial problems.

6. Small companies rely on one or two in-house systems, while some large corporations rely on 20 or more. Even before the Covid-19 crisis, the inefficiencies of these silos came to light. Covid-19 acted as a booster. The parallel use of multiple systems artificially increased inventory buffers, slowed down the flow of information and resulted in high IT costs for interfaces, maintenance and upgrades. More and more companies are tearing down their silos because they can no longer afford the effort or the associated hassle. Industry leaders are moving their supply chain workflows to a collaborative network platform that transcends silos and enables both data sharing and true data transfer across departments and organizations. REST API connected solutions with intelligent IT architecture break down silos and enable collaborative, cross-company working with ideal data sharing.

7. Companies need a mix of global and regional value chains. After crises, companies can identify areas in which regional production makes sense, but the economy still benefits from globalization and networking. Depending on the industry, companies need to take individual approaches to procurement in order to get more resilient. After the Covid-19 pandemic, leading companies began to analyse the areas in which regional production makes sense. Investigations by car manufacturers revealed that re-shoring or near-shoring certain products or components makes sense. Although this may be more expensive, it stabilizes the supply chain. In the consumer goods industry, on the other hand, the enormous cost difference between Europe and the USA on one hand and Asia on the other means that it makes more sense to keep production largely in the Far East and the previous sourcing countries without looking for nearby factories or even building new ones. High energy costs, rising interest rates or the slow decline in inflation are arguments against the establishment or further expansion of nearshoring or reshoring in many industries. In addition, when it comes to profits, purchasing, procurement and supply chain management are becoming increasingly important. This is because the opportunities to push through higher prices in the lower and mid-range product segment have become rare. Prices are becoming increasingly transparent for customers thanks to purchasing platforms. Today, profits are generated through procurement – or more precisely – through process optimization.

8. As there have been more cyber-attacks with serious consequences for companies in the recent past, companies have taken additional measures to protect themselves against criminals. According to a survey by the digital association Bitkom, every other logistics company in Germany tightened its IT security measures in 2022. According to the survey, the management of IT security is given a correspondingly high priority in most companies: In almost nine out of ten companies, the area of IT security is anchored at board or management level. Leading companies also regularly train their employees on this topic and have security audits carried out. And this is time well spent: the tools for cyber security are available, but the greatest weakness is the human being. Cyber-attacks have shown that even large companies with expert IT specialists can be paralyzed and damaged for days. The issue is playing an increasingly important role, especially in logistics and supply chain management, because cyber criminals can gain access to sensitive data due to the ever-increasing networking and digitalization of companies. And this data usually originates not only from the company directly affected, but also from its network.

9. Due to global political conditions and current consumer behaviour, company coffers in some sectors are not as full as they were a few years ago. Nevertheless, many companies are pressing ahead with automation and digitalization projects that have already begun or are initiating new ones. Because the fact is: Only those that can keep up with high-performance logistics and the highest service levels will lead the market. Planning budgets for automation, robotics, digitalization, energy savings and personnel is capital well invested. In internal logistics, for example, manual processes need to be automated and digitalized. Robotics and machine learning play a major role in order to be fast on one hand and keep the error rate to a minimum on the other. IT experts are looking at digitalization along the entire supply chain and initiating new projects in several links of the chain at the same time – recently, for example, the use of the digital consignment note (eCMR) made its way into the papers.

10. The use of open-source software as operating systems for computers is nothing new. In supply chain management, however, many IT departments have resisted this trend. However, there are now very successful practical examples based on clear rules – such as those of the Open Logistics Foundation. Its members no longer invest dozens of hours in programming simple standard interfaces themselves, but instead use existing interfaces from their partners, with whom they are sometimes in fierce competition. However, anyone who engages in this kind of cooperative work needs a new mindset within the company. A rethink is also necessary in other areas – for example, when it comes to relying on new technologies such as artificial intelligence to make decisions. However, one thing is clear: the best of the best will automate processes even more and use the advantages of artificial intelligence in the area of prescriptive analytics and autonomous agents to achieve efficiency gains. With new tools and technologies, companies can speed up everything from planning to delivery, reduce buffers, manage processes efficiently and ultimately counteract the shortage of skilled workers. In all IT activities, it is more important than ever that companies protect themselves professionally against hacker attacks on their systems – as the serious consequences of the recent attacks on the IT landscapes of large logistics companies have shown.

AMR Commissioning at Dutch Logistics Centre

Dematic has recently completed the implementation of an autonomous mobile robot (AMR) solution for Radial Europe, a leading BTC e-commerce fulfilment expert and subsidiary of bpostgroup. The 299 newly installed AMRs move pallets and totes to transfer stations and picking stations at its logistics centre in Groningen, Netherlands. With the Dematic solution, Radial has enhanced its warehouse processes and anticipates significantly higher efficiency in order fulfilment. For Dematic, this represents its largest AMR order globally to date.

“Our customised end-to-end solution supports Radial’s goals of improving efficiency, increasing flexibility, and ensuring future scalability, which, in turn, will lead to an improved experiences for employees and customers,” explains Kevin Heath, the global director of robotics at Dematic, a global leader in the design, installation and support of intelligent automated solutions.

Radial uses the AMR system primarily to process e-commerce orders for apparel products. The system has three key application areas utilising three types of AMRs respectively:

• Pallet-to-picker AMRs transport pallets from the entrance to a large storage bay. From there, they are transported to transfer stations and picking station racks at the packing stations. The same process then takes place in reverse.
• Bin-to-picker AMRs handle pallet storage in an automated high-bay warehouse and transport them to the picking stations for the execution of split-case orders, including orders that consist of many individual products or article variants. To support this, the racking system has a capacity of around 65,000 locations for customer goods.
• Order-shelf-transport AMRs handle the transport of orders on a shelf with several levels, which are delivered to the packing stations.

Dries De Love, executive vice president at Radial Europe, says, “It’s a double win for Radial. The solution increases efficiency, resulting in improved services and lower costs for our customers. On top of that, we see ergonomic improvements and safety benefits for our employees, resulting in a stronger overall performance.”

The project at Radial’s Groningen facility marks a milestone for Dematic. Together with KION partner Quicktron, it has provided an innovative and full-scale AMR solution as well as its implementation. “This significant contract has helped establish best safety practices for this innovative technology as well as the strategy for customer service and spare parts provision within the EMEA region not to mention the template for best-in-class service for AMRs globally,” sums up Heath.

The project has provided Dematic with valuable insight into the application, design, and implementation of AMR systems. “It has allowed us to significantly expand our expertise in how to apply, design, and implement AMR order fulfilment systems, and we intend to continue to grow this line of business globally,” says Heath.

More Options with new Tugger Trains

Customized solutions designed primarily for either indoor or outdoor use can now be implemented thanks to new tugger trailer frames from Linde Material Handling (MH). Equipped with application-specific functions, comfortable and safe for operators and gentle on transported goods, the frame modules combine with tow tractors from the Linde product portfolio to form custom-fit Logistic Train solutions that make horizontal transport and synchronized manufacturing processes even more effective and cost-efficient.

Tugger trains have a firm place in modern industrial production. They transport large quantities of material from warehouses and supermarkets over sometimes long distances in order to make it available at various points in assembly. Consisting of a tow tractor and several trailers, tugger trains are especially common in just-in-time or just-in-sequence production in the automotive or mechanical engineering sectors. The load, which is typically positioned on a trolley or rolling rack, is pushed into the trailer frame and raised. Tugger trains reduce the volume of traffic within a plant and the risk of accidents, while ensuring plannable, reliable logistics processes. Bundled transports can be economical for routes that exceed 160 meters in length.

The requirements vary depending on the area of application. Indoors, space is often tight, while tugger trains operating outdoors usually have to contend with uneven surfaces. “For this reason, in addition to our proven All-Rounder version, we have now expanded our range to include Logistic Train solutions that have been developed for either predominantly indoor or outdoor use,” says Mal Rexhepi, Product Manager Logistic Train Solutions.

New trailer modules for various applications

The Linde LT06-M, LT10-M and LT10-W trailers are designed especially for indoor applications. Usually used in combination with tow tractor P60 C, these frame modules can be freely combined. M-frames are available with 600 kg or 1,000 kg load capacity and are loaded at ground level from one side. They are suitable for transports with predefined start and end points. By comparison, the W-frames offering 1,000 kg capacity can be loaded and unloaded from both sides, which makes their use more flexible. If routes are changed later or new stops added, it does not matter on which side these stops are located. The centrally positioned axle with two wheels gives the Logistic Train great manoeuvrability. For example, an aisle width of 3.9 meters is sufficient for a tow tractor with four attached frames for Euro pallet trolleys to make a U-turn. Added to this is the low dead weight of the trailers, the simplest version weighing in at only 158 kilograms. This enables the train to achieve higher travel speeds, which has a positive effect on handling performance.

By contrast, the LT16-Ch and LT16-BMh outdoor models, usually towed by the Linde P250 tractor, are optimized for use in outdoor areas. They are equipped with super-elastic tires measuring 368 mm in diameter and 115 mm wide that absorb shocks and vibrations caused by uneven ground. The robustly constructed frames feature two axles for up to 1,600 kg load capacity, all-wheel steering for high manoeuvrability and directional stability, and a hydraulic lift system for gentle trolley lifting. Two designs are available and can be freely combined: a C-frame (Ch) and a Bridge-frame with adjustable middle support (BMh) that can be loaded on both sides. Numerous equipment options are on offer to lend additional robustness and safety to the Logistic Train for outdoor conditions. These include weather protection, options for enhanced visibility, mud flaps for the wheels and a mechanical overrun brake that ensures safe operations on downhill and uphill gradients.

The two new Logistic Train solutions complement the proven, powerful Linde LT10-C to LT16-BM series. In combination with the Linde P80 tractor, these bring to bear their advantages as “all-rounders” for transports both inside and between halls. Three frame versions are available for the trailers which offer a maximum load capacity of 2,000 kg: C-frames (LT-C), Bridge-frames that can be loaded and unloaded from both sides (LT-B) and Bridge-frames with integrated middle supports (LT-BM).

High safety and performance across all models

Safe transport and loading operations are ensured as standard across all Linde trailer models by the mechanical load lock, which closes automatically after the trolleys have been pushed in. The lifting function of the frames is centrally controlled from the operator’s platform. When the driver gets into the tow tractor, the load is automatically raised; when he or she gets out, it is lowered. An automatic immobilizer prevents the train from starting up when the trailers are lowered and deactivates the lowering function while in motion. An assistance system automatically throttles the speed of the tractor during cornering.

In conjunction with Logistic Trains, the Linde range offers numerous trolleys of different sizes, equipment and tires for payloads of 1,000 kg. They are suitable for transporting pallets and containers and can be equipped with modular rack superstructures for small load carriers. In addition, an optionally available tugger train guidance system aids drivers on complex routes with variable end points and directs them along the optimal route to individual stations.

Fleet Panel Pushes for Sustainability

Members of the Michelin Fleet Panel have called for the industry to accelerate progress towards more sustainable tyres and improve support for fleet managers transitioning to electric vehicles (EVs).

The panel, comprising representatives from some of the UK’s biggest leasing, fleet management and rental companies, as well as several major end-user fleets, addressed a series of industry challenges at a meeting held at the Wakefield site of Aston Barclay, the independent remarketing group and vehicle auction house.

Chairing the Michelin Fleet Panel, Martin Thompson, Michelin’s Brand Manager UK & Ireland, briefed the panel on the manufacturer’s target of using 100 per cent sustainable materials in its tyres by 2050, and 40 per cent by 2030, and urged the industry to make quicker progress in reducing the environmental impacts of tyres.

He also reinforced the importance of extracting the full performance out of every tyre, saying: “It’s vitally important we better educate fleet managers and customers about how to avoid unnecessary raw material wastage, specifically that it is safe to use tyres down to the 1.6mm legal tread depth limit.”

Some panel members called for the industry to put a greater focus on analysing tyre wear on EVs, saying the current lack of data was making it difficult to make informed buying decisions.

Thompson said: “Leasing and rental companies want to be able to communicate that data to their customers so they can speed up their transition to EVs. Michelin is manufacturing tyres specifically for EVs to help with tyre wear and battery range, and that’s a message we are communicating more widely.”

Lorna McAtear, Head of Fleet at National Grid, who manages 9,000 vehicles, including 1,500 EVs, said the industry needed to tackle some myths around EVs. “There are some misconceptions that all tyres wear out quicker on EVs. The industry needs to deliver clearer messaging to ensure people have the best performing and safest tyres on their EVs, and that they don’t cost more than tyres for internal combustion-engined vehicles.”

She added: “It was an excellent panel for learning about the innovations in tyre developments being driven by Michelin and its partners. I was reassured that they are working hard on sustainability and going in the right direction.”

At the first meeting of the Michelin Fleet Panel since the pandemic, Michelin representatives and its partners, including Canopy Simulations and MICHELIN Connected Fleet, gave presentations of their work towards more sustainable mobility, whilst ProovStation provided a live demonstration of its AI-powered inspection scanner. Aston Barclay is the first company in the UK to install the technology, deploying the system to quickly and accurately appraise vehicles ahead of auction.

Matt Childs, Marketing Manager at MICHELIN Connected Fleet, said the next generation of drivers and decision-makers are increasingly aware of sustainability and vote with their wallets on what, where and who they work with. “With connected fleet management solutions, this is an opportunity rather than a challenge. Turning the data into actions can help fleets operate more efficiently and unlock savings,” he added.

Sean Russell, Chief Marketing Officer at Aston Barclay, said: “It was a pleasure to host the Michelin Fleet Panel, which was a fabulous knowledge sharing and networking event. We received some excellent feedback and we look forward to collaborating with our partners again in the future.”

The Michelin Fleet Panel has been meeting for more than 20 years; membership is voluntary and participants are not required to be Michelin customers.

Temperature Solution Firm Opens in UAE

DoKaSch Temperature Solutions, a leading provider of temperature-controlled logistics solutions, is pleased to announce the opening of its new depot in United Arab Emirates. This strategic move strengthens the company’s presence in the Middle East and enhances its global network.

The new depot is in Dubai close to Dubai-World Central Airport, strategically placed due to its extensive global connections and immediate access to the networks of major Middle East carriers such as Emirates, operating a hub in Dubai, and Etihad, with a hub in nearby Abu Dhabi. This expansion aligns seamlessly with DoKaSch Temperature Solutions’ growth strategy, expanding global supply chain for pharmaceutical products.

“The establishment of our new station in Dubai is a significant milestone in our growth trajectory and highlights our commitment to enhancing our global network,” stated Andreas Seitz, Managing Director at DoKaSch Temperature Solutions. “Dubai and Abu Dhabi are established hubs, and our new station will play an important role in the global supply chain for pharmaceutical products.”

The pharmaceutical industry in the Middle East has experienced remarkable growth, with the UAE’s pharma market expected to reach a value of 4.7 billion US-Dollars by 2025, according to ADQ, an Abu Dhabi-based investment and holding company. With the opening of the Dubai depot, DoKaSch Temperature Solutions strengthens its foothold in the region and globally, ensuring expedited access to the Opticooler®, its high-quality and reliable temperature-controlled packaging solution.

Moreover, the Dubai depot holds strategic importance as a gateway to the Indian subcontinent, a key market for the production of pharmaceuticals, biosimilars, and biotech products. This expansion will increase the company’s ability to serve the growing demands of the pharmaceutical industry in the Middle East and neighbouring regions.

With the new Dubai depot, DoKaSch Temperature Solutions’ is expanding their free deliver global network offering the Opticooler®. This container maintains a consistent internal temperature, even amidst extreme external fluctuations ranging from -30° to +50°C. This feature is particularly crucial for the Dubai market and the surrounding region, given the consistently dry climate throughout the year, with average temperatures ranging between 27 and 45 degrees.

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