Conveying Sustainable Logistics

Ammeraal Beltech, a leader in conveying sustainable solutions, is proud to introduce the new AMMdurance rPET, a revolutionary conveyor belt produced from recycled PET bottles, that delivers a unique combination of cutting-edge technology and eco-conscious design, ensuring a positive impact on the planet and business.

Ammeraal Beltech’s AMMdurance rPET stands out from conventional conveyor belts. It is engineered to help logistics reduce operational costs, energy consumption, and carbon dioxide emissions, without sacrificing functionality and performance. This ground-breaking solution combines energy saving with recycling, all while optimising operational efficiency.

The company claim to have developed a special technique of dry fabric treatment that reduces the friction between the belt and the underlying machinery, resulting in a significant reduction of power consumption – by about 17%. This innovative method not only enables superior energy efficiency, making AMMdurance rPET the perfect eco-friendly choice for companies committed to sustainability and carbon footprint reduction, but it also protects the fabric against dirt and shrinkage, facilitating its longevity and wear resistance.

By utilising discarded plastic bottles and transforming them into high-quality fabric, AMMdurance rPET makes a substantial contribution to combating plastic waste. In fact, for every square meter of this new product, 14 PET bottles of 1.5 L each are recycled. Compared to standard synthetic belts, PET fabric initiatives reduce CO2 emissions by 1.2 kg and decrease greenhouse gases release by 70%.

“We support our partners in providing their customers with unique Ammeraal Beltech solutions that help limit resources and enhance the value of their business. The AMMdurance rPET is the most efficient conveyor belt on the market”, comments Michel Keetman, Head of CPM at Ammeraal Beltech. “It revolutionises logistics and airport operations, proving the opportunity for both – improving performances and operational sustainability. It’s a win-win solution for your business and the planet.”

Ferag Acquires dereOida

In a strategic move, Ferag AG and dereOida have announced their merger, combining their expertise and innovations to create a comprehensive, single solution for all intralogistics requirements.

Ferag AG, a renowned family-owned Swiss company with over 65 years of experience as a global market leader in material flow systems, and dereOida, an Australian pioneer in warehouse automation software with their revolutionary doWarehouse system, are uniting their strengths to offer an unparalleled intralogistics solution to businesses across various industries.

dereOida’s flagship product, doWarehouse, presents a holistic single view across the warehouse. With the freedom to select any automated system, customers can seamlessly integrate their chosen hardware into doWarehouse, all while benefiting from dereOida’s outstanding support services. The doWarehouse system enables the user to streamline processes, enhance productivity, reduce costs and allows for continuous improvement through insightful analytics. Notably, it provides a single source of truth, revolutionises sortation management, replaces cumbersome spreadsheets, and optimises warehouse space utilisation.

Ferag AG’s legacy as a family-owned Swiss company specialising in intralogistics solutions and the development, design and distribution of material flow systems is built upon innovation, quality, and a commitment to customer satisfaction. With a global presence across 18 countries and a team of over 600 dedicated professionals, Ferag has consistently delivered cutting-edge sorting, conveying, buffering and Order Fulfilment Solutions to a diverse range of industries.

The merger of these two industry innovators presents a transformative offering for businesses seeking to optimise their warehouse operations. By combining Ferag’s unparalleled expertise in material flow systems and design with dereOida’s state-of-the-art software solutions, customers can expect an end-to-end solution that addresses every aspect of intralogistics with unprecedented quality, reliability, and support.

Key Benefits of the Merger:
Comprehensive Intralogistics Solutions: Customers now have access to a complete suite of intralogistics solutions that cover the entire spectrum of warehouse automation and management.
Synergy of Expertise: The merger brings together Ferag’s decades of experience in equipment intralogistics with dereOida’s cutting-edge automation software, resulting in a holistic and advanced hardware and software intralogistics solution.
Optimised Productivity: Businesses can leverage the power of doWarehouse’s real-time insights and analytics to drive continuous improvements and optimise their operations.
Simplified Support: dereOida’s single point of contact for hardware and software support ensures seamless assistance and quick issue resolution for enhanced customer satisfaction.

Tommaso Ramundo, CEO Ferag AG, commented:
“We are thrilled to announce our merger with dereOida, a strategic move that not only strengthens our position in the market but also propels us forward in achieving our long-term goals. This partnership is a pivotal part of our goal to attain Ferag Excellence 2025, as we relentlessly pursue the realignment of our global sales strategy to effectively meet the changing needs of our customers. By combining the strengths of Ferag and dereOida, we are poised to deliver an even more comprehensive suite of solutions to our valued customers, reaffirming our commitment to excellence and quality in every aspect of our business.”

Karl Friesenbichler, CEO dereOida, commented:
“I am very excited to announce our merger with Ferag. As we embark on this journey together, our focus remains steadfast on delivering unmatched quality, unwavering customer service, and cutting-edge solutions. The synergy between our teams and the complementary nature of our offerings create a powerful force that will undoubtedly shape the future of our industry. Our customers have always been at the heart of what we do, and this merger only strengthens our ability to provide them with the best. We are dedicated to ensuring a seamless transition, maintaining the highest standards, and upholding the trust you have placed in us.”

Both CEOs commented:
“The combined expertise and resources of Ferag and dereOida enable us to explore new horizons and drive innovation at every turn. Not only can we unite our wealth of expertise and resources, but we can also nurture synergies by sharing knowledge and technology, thus leveraging the finest aspects of both entities. Our existing networks provide newfound access to untapped markets, driving growth and expansion. The amalgamation stimulates innovation as we synergise our creative capabilities and diverse skill sets. With this merger, we are confident that our overall competitiveness will be strengthened, enabling us to achieve remarkable results and elevate the level of value we offer to our customers, partners, and stakeholders.”

Cargo Owners Encouraged to Shift to Rail

DP World has launched a new programme in the UK to help cargo owners reduce their carbon emissions by shifting from road to rail freight.

The Modal Shift Programme, which is being trialled at DP World’s Southampton Logistics Hub, offers customers a financial incentive to move their imported goods off the road and onto rail, cutting carbon emissions and air pollutants – the programme could prevent as much as 30,000 metric tonnes of carbon dioxide being emitted per year. The financial incentive will be paid for by a relatively small charge on all import laden containers coming through DP World Southampton.

Under the scheme, customers whose import-laden containers are moved by rail to a railhead within 140 miles of DP World Southampton will receive a £70 incentive. Containers that are moved by rail to a railhead more than 140 miles from DP World Southampton will be reimbursed the £10 fee on each container.

John Trenchard, UK Commercial & Supply Chain Director at DP World, said: “DP World will help mitigate the impacts of climate change by becoming a net zero logistics organisation by 2050 and continue to support our customers on their own decarbonisation journeys. We invite supply chain partners to review if rail can play a bigger role in their UK supply chains.

“Southampton has traditionally moved more containers by rail more than any other UK terminal. Over the last few years however, there has been a gradual decline in rail share – a consequence of the wider nationwide challenges facing rail freight at present. Through the Modal Shift Programme we aim to increase the rail share up towards 40% by the end of 2025 – supporting the UK Government’s ambition to drive the modal shift from road freight to more environmentally sustainable alternatives like rail.”

DP World was named ‘Sustainability Company of the Year’ at Multimodal 2023 thanks, in part, to the Modal Shift Programme. The company was also recognised for delivering a 55% reduction in net carbon emissions from its fleet and installations at Southampton in 2022 after transitioning to Hydrotreated Vegetable Oil (HVO) and its £12m investment at London Gateway in the first all-electric fleet of straddle carriers to go into commercial operation at a port anywhere in the world.

In addition to its UK hubs at Southampton and London Gateway, DP World’s offer includes logistics, forwarding and European transport capabilities, all of which are being integrated into the company’s global network. Operating in 78 countries, DP World now handles 10 per cent of world trade.

Manhattan Associates Transforms Retail Returns

Manhattan Associates Inc. (NASDAQ: MANH) has announced enhanced Returns Management capabilities to streamline and optimise the returns process, and deliver a frictionless experience for both consumers and retailers. The new returns features strengthen customer loyalty by creating a frictionless experience, promoting an increase in store traffic and cross-selling opportunities.

Manhattan’s 2023 Unified Commerce Benchmark revealed that 41% of shoppers find the returns process very time-consuming, and 96% would buy again from retailers that offer a smooth experience. With Manhattan’s new capabilities, consumers can choose their most convenient way to return – whether, in-store or online, which also includes printer-less options. Refunds or exchanges will be processed as soon as carriers scan the package ¬¬– 3-5 days faster than most retailers.

“For shoppers today, experience beats products. Returns are an inconvenience to consumers and a big cost for retailers, and our enhanced Returns Management capabilities help retailers provide a world-class experience to their customers even after the sale, strengthening loyalty and, in turn, profitability,” said Ellie Crawford, director of Product Management for Manhattan. “At Manhattan, we are committed to solving business challenges in the simplest and most efficient way possible.”

These new capabilities reduce shipping costs and improve the sustainability of a return by optimising a product’s return path and inventory placement based on assortment and current stock levels.

The additions improve returns processes across the Manhattan Active® Omni solution suite, extending from the contact centre all the way to the store applications. They are automatically available to all subscribers of Manhattan Active Omni as part of the quarterly upgrade cycle.

Manhattan Associates is a technology leader in supply chain and omnichannel commerce. It unites information across the enterprise, converging front-end sales with back-end supply chain execution. Software, platform technology and unmatched experience help drive both top-line growth and bottom-line profitability for customers. The company designs, builds and delivers leading-edge cloud and on-premises solutions so that across the store, through a network or from a fulfilment centre, you are ready to reap the rewards of the omnichannel marketplace.

OOCL Logistics Partners for Trade Finance Services

Stenn Technologies, the leading digital fintech enabling growth for businesses engaged in international trade, e-commerce and digital services, has partnered with OOCL Logistics, the world-class logistics and supply chain services provider, to power the ‘OOCL Logistics Trade Finance’ program on a fully integrated basis. The innovative logistics and supply chain solutions company is exceptionally well-positioned to serve global markets with an extensive, growing network of more than 150 offices in over 50 countries/regions.

Utilizing Stenn’s award-winning risk assessment and financing technology, OOCL Logistics will offer buyers and suppliers access to highly scalable invoice-backed capital and payment services, conveniently accessible through its PODIUM® platform.

For suppliers, the partnership offers myriad benefits including allowing them to have invoices paid sooner on a non-recourse basis. Due to Stenn’s unique embedded technology providing direct access to finance, they can get funding within 72 hours of shipment. Meanwhile, buyers are able to access better payment terms from their suppliers, whilst simultaneously helping them to preserve much needed capital, or even add new suppliers.

This latest partnership for Stenn is another crucial step in fulfilling the company’s mission to bridge financial gaps by providing funding accessibility across complex global supply chains.

Commenting on the partnership, Peter De Souza (pictured), VP of Partnerships at Stenn, said:

“Today’s partnership announcement with industry leader, OOCL Logistics, comes as a much-needed solution to the most critical issue facing 65 million underserved SMEs globally, their lack of access to affordable working capital. The integration of Stenn’s risk assessment and financing technology into the PODIUM® platform, means together with OOCL Logistics we are bringing virtually seamless access to affordable finance so suppliers and buyers may realize their international trade ambitions and supercharge their growth. Stenn is proud to play its part in closing the US$5 trillion trade finance gap with OOCL Logistics.”

Commenting on the partnership, Ken So, Assistant General Manager, Commercial & Business Development at OOCL Logistics, Project Leader of the Trade Finance program said:

“Having thoroughly searched the market, we are pleased to be teaming up with Stenn Technologies as our exclusive partner for trade finance. From their leading technology platform to pain-free solution implementation and high-quality training and support, Stenn truly stood out from other eFaaS providers. We look forward to helping our clients improve the resilience of their global supply chains through our OOCL Logistics Trade Finance program, and our innovative partnership with Stenn.”

Heavy-duty Autonomous Trucks with Autopilot

Inceptio Technology, one of China’s leading developer of autonomous driving technologies for heavy-duty trucks, today announced new agreements with major logistics and insurance partners, shared key data points from over 50 million kms of accident-free autonomous driving, and showcased the core technologies that power the Inceptio Autonomous Driving System’s Truck Navigate-on-Autopilot (T-NOA) capability.

At the Company’s second annual Tech Day in Shanghai, Inceptio announced new procurement and strategic collaboration agreements with major logistics companies STO Express (SZSE:2468), ZTO Freight and Deppon Express. As part of these deals, STO Express has ordered 500 Inceptio autonomous trucks jointly developed with Dongfeng Commercial Vehicle (DFCV) and ZTO Freight has ordered 200 Inceptio autonomous trucks jointly developed with Sinotruk. Inceptio also announced a cooperation agreement with China Pacific Insurance Co., Ltd. (CPIC) that aims to develop innovative new insurance products tailored to autonomous heavy-duty trucks.

During the event, Inceptio presented the results of two new joint studies confirming the significant safety and driver experience benefits enjoyed by operators of autonomous trucks:

• Inceptio and CPIC jointly released the industry’s first annual insurance data safety report, which found that Inceptio’s trucks perform 75-99% better than human-operated trucks across a range of safety indicators. In particular, Inceptio trucks registered just 0.1 collision warnings per 100 kilometers, which is 98% fewer than human-operated trucks.

• Inceptio and a team of academics published a pioneering report monitoring truck driver fatigue levels on 134 trips covering nearly 120,000 kilometers of commercial operations. The study found that Inceptio’s human safety operators experienced 35% less physiological fatigue and 11% less psychological fatigue than conventional truck drivers.

These study results demonstrate that Inceptio autonomous trucks are delivering on the four key value propositions they offer heavy-truck operators: superior safety, reduced labour costs, improved driver experiences, and better fuel efficiency. From 50 million kms of commercial operations, Inceptio’s partners have realized labour cost savings of 20-50% and fuel savings of 2-10%. Inceptio autonomous trucks come equipped with the T-NOA feature, and receive regular over-the-air (OTA) updates as the Inceptio Autonomous Driving System improves itself. Inceptio’s T-NOA feature offers 100% coverage of China’s line haul network and Inceptio already has commercial business covering 70% of that network. Three core elements enable this technology:

• End-to-end network with safety guardrails: the traditional autonomous driving software stack with discrete perception, prediction, planning, and control modules is being replaced by an end-to-end network that is both smart and reliable. Keys to this novel network are 1) guardrails to ensure the reliability and safety of network output; and 2) an efficient occupancy grid map-based representation with significantly reduced computing power and memory consumption.

• Inceptio Super Driver: a vast trove of real-world driving data has been used to train a customized large-language model dubbed TruckGPT, allowing Inceptio’s virtual intelligent driver to surpass human drivers’ decision-making ability in a wide range of scenarios.

Inceptio Autonomous Truck Platform: includes a next-gen autonomous driving control unit (ADCU) designed for heavy-duty trucks and suitable for long-distance use in harsh conditions with weak wireless signals; software with unique features that significantly enhance development efficiency and can be adapted to new vehicle models in just 9-12 months; and truck electrical and electronic architecture (EEA) with new features including full modularity with decoupling of software and hardware, facilitating efficient upgrades.

Inceptio founder and CEO Julian Ma (pictured) said: “After another year of hard work and momentous achievements, we couldn’t be more excited to share Inceptio’s progress with the world. We are truly proud of the great strides we have made to commercialize our technology, making nearly 50,000 trips on 340 routes for more than 100 freight and logistics customers.

The new orders we announced today represent a huge vote of confidence from our valued partners STO Express, ZTO Freight, and Deppon Express, which have all experienced the benefits of our technology first-hand. And through our new alliance with CPIC, we are developing insurance solutions that will help accelerate the mass adoption of autonomous trucks even further. We look forward to delivering more mass-produced L3 autonomous trucks to our partners in the near future as we continue striving to make freight transport greener, safer, and more reliable.”

Flexible WMS is Efficiency Cure for 3PL

An up-and-coming US 3PL has invested in a cloud-based warehouse management system (WMS) to accelerate expansion and market share.

Michigan-based Cura Resource Group, which specializes in bespoke turnkey solutions for its dynamic and diverse range of clients, has implemented the award-winning, cloud-based SnapFulfil suite because of its inherent configurability, depth of functionality and multi-site capabilities.

Cura successfully went live at their 10,000 sq.ft DC in Riverside, California recently, after a rapid implementation period – and are quickly enjoying complete inventory visibility, optimized batch consignment and highly accurate image capture. Technologically advanced SnapFulfil replaces an order management system (OMS) that brought constant downtime, a lack of support and inability to adapt to Cura’s fast-paced work environment.

Steve Brillati, CEO at Cura Resource Group, said: “The key advantage of choosing SnapFulfil was the immense support and backing we received from their team and the facility to adapt our many procedures into the functionality of the system.

“Investing in a highly flexible and scalable WMS like this will optimize our fulfilment processes for much greater efficiency and enhance our labour productivity, as well as providing valuable insight into our operation and supporting us in gaining and retaining clients. SnapFulfil WMS integrates well with our new CIVA e-commerce platform too, which our clients are equally impressed by.”

SnapFulfil Project Manager, Charles Thompson, added: “The Cura team were very receptive and we were able to walk them through all the WMS permeations and practice weeks before go live – and this continued into post support because of the increased volumes they were getting out the door. They can now bulk upload and see their SKU numbers and variations anytime and anywhere, while the automated pick/track/label functionality is a major shortcut in their fulfilment processes.”

Cura Resource Group was created to meet the last-mile distribution and warehousing needs of any business that wants a physical presence near where inventory is used, but doesn’t have the time, financial resources, or skills to develop and manage real estate on their own. As business ramps up, the next step is to take advantage of SnapFulfil’s multi-site capabilities and seamlessly implement the WMS into their five other facilities across the US.

Data Everywhere: AI in Logistics

Most shippers, carriers and logistics service providers understand the importance of data collection and data-driven decision-making. Data collected over time provides intelligence, enabling companies to enhance long-term decision-making. Meanwhile, real-time data can be used to make smart split-second decisions – like how to correct or replan when problems occur.

Artificial intelligence is a potent tool that helps companies get the most from their data. This takes several forms. “Statistical AI” enables users to analyse huge quantities of information to find hidden patterns and make smart decisions. Meanwhile, companies can use past data to programme “symbolic AI” models, which can be used for “purpose-seeking” applications, such as process optimisation. Jonah Mcintire (pictured), Chief Network Officer at Transporeon, A Trimble Company, explores further.

Automation vs. AI – understanding the difference

Automation and AI are often spoken about in the same breath, as if they are synonymous. However, though they’re interlinked, there’s an important distinction between the two. Automation involves delegating mundane, often administrative, tasks to software. It’s clerical. On the other hand, true AI involves handing over decision-making power. Software is given set parameters, but it will use them to draw unexpected conclusions. Users can give AI varying degrees of freedom. A more cautious approach is to allow software to calculate options and make recommendations for a human to approve. However, it’s also possible for it to reach conclusions and make decisions autonomously, without even informing a human.

So, where can AI in logistics transportation have the most impact? The short answer is ‘everywhere’. In fact, forward-thinking shippers, carriers and logistics service providers are already integrating AI into their tech stacks.

There are a few considerations to keep in mind. AI is best used for decisions with concrete financial values that are easy to score and have discrete, well-known variables. Fast decision-making cycles are also important. Like humans, AI learns from experimentation. So, if a decision is only made annually, it will take decades for the software to gather enough data to get feedback. Realistically, you want AI models to analyse thousands of decisions per day. Ideally, players would use models trained not just with their own data, but with data gathered from across the industry. This collaborative (also known as “platform”) approach enables everyone to get ahead.

So, how AI can transform how companies utilise their data through autonomous procurement, real-time ETA tools and decarbonisation?

Real-time ETA tools

The disconnect between shippers and carriers has long been a challenge in the logistics transportation industry. To enhance visibility, transparency and efficiency, we need to connect load receivers and load givers. For example, predicting arrival times for loads has traditionally been a pain point for both shippers and carriers. Common causes of delay – like strikes, traffic jams and mechanical difficulties – can seem completely random to the human eye. But when an AI model analyses years’ worth of this data, hidden patterns do emerge. Typically – unless circumstances are truly unprecedented – AI is much better at predicting ETAs and with the help of an AI-assisted real-time ETA tool, companies can ensure they’re prepared to receive loads whenever they arrive.

Automating procurement and quotation

Spot buying is a perfect use case for symbolic AI, as companies have a set budget and clear constraints around lead times and carrier types. Beyond this, the structure of negotiations is relatively simple – participants can make an offer, wait for a response, make a counteroffer, accept an offer, or end a negotiation. This makes it easy for software to pursue its goals independently, saving thousands of manual administrative hours.

This is just one example. In the procurement space, statistical AI can also revolutionise tendering by using huge quantities of data to predict pricing. For example, instead of asking carriers to bid on a load tender, AI can present said tender – and a pricing offer – to a select number of carriers. If no carrier accepts the tendered load at the offered price, the AI can initiate additional tendering rounds as needed.

AI can also have a transformative effect for sellers of logistics services, enabling them to automatically serve customers with instant, accurate pricing for spot transports based on predicted market rates. With this ability, load takers can increase the volume of opportunities they quote for and ultimately win more new business.

Decarbonisation

The logistics transportation sector is under pressure to slash its carbon emissions. End-user customers are leaning on shippers to decarbonise. Meanwhile, shippers are putting the same pressure on carriers by contracting them based on their sustainability practices, offering longer freight contracts to environmentally responsible carriers, and even paying a premium for lower carbon transport.

With sustainability now affecting the bottom line, it’s no surprise that decarbonisation is rising to the top of the agenda for both shippers and carriers. So, how can AI help with all this? The first thing to emphasise is that – unlike procurement – there’s often no single ‘right’ answer when it comes to sustainability. Companies may have differing ideas of the optimum strategy, carefully balancing ‘cost vs. emissions’ or ‘certainty vs. emissions’. However, once shippers, carriers and logistics service providers have decided on their risk appetite, AI can play a crucial role in helping them stick to their goals.

Companies typically adopt one of two mentalities. The first is a cap-and-trade strategy, where the company decides that it won’t tolerate more than X emissions. The second is a carbon tax, where a company decides to offset its emissions. For both of these strategies, shippers and carriers can factor ‘price per ton of emissions’ into procurement events. Statistical AI can be a helpful decision-making tool. For example, when deciding which mode of transportation should be used for each shipment.

The future of AI in logistics transportation is collaborative

We’re at an important inflection point in the use of AI in logistics transportation. It’s poised to slash administrative work and help companies become more efficient and sustainable. But achieving this depends on effective data gathering and sharing. This is where cooperation between industry players comes in. To maximise positive outcomes for everyone, shippers, carriers and logistics service providers need collaborative digital platforms to share data to feed AI models. Looking ahead with this approach, we can significantly accelerate our progress towards reaching the industry’s digitalisation and decarbonisation goals.

Lyko Chooses FASTPICK to Support Expansion

Swedish hair and beauty specialist Lyko has chosen Vanderlande to automate its new warehouse in Vansbro, Sweden. The two companies signed a contract for the installation of Vanderlande’s FASTPICK goods-to-person (GtP) order fulfilment system, including robotic item picking. Lyko needs a new solution to cope with rapid growth and to meet its ambition to break into emerging European markets.

Vanderlande’s FASTPICK was selected because it meets the company’s need for greater efficiency and capacity, and can be installed on a limited footprint. The greenfield warehouse is scheduled to open in 2025 and will be Lyko’s largest automation project so far. The scalability and flexibility of Vanderlande’s solution provide the opportunity for further extension.

The system includes the ADAPTO automated storage and retrieval system (AS/RS): 216 ADAPTO shuttles will be able to access more than 152,000 product locations across 27 levels and 40 aisles. The innovative system will be capable of handling 45,000 orders every day. The contract also includes 15 GtP workstations, three of which are equipped with robot item pickers from Vanderlande’s portfolio of Smart Item Robotics. In addition, all the manual workstations, including those for decanting, are height adjustable to minimise lifting duties for operators. The system also includes Vanderlande’s POSISORTER shipping sorter.

The state-of-the-art solution is driven by Vanderlande’s digital suite of software services. During the entire process, the system handles items as gently as possible, which makes it an ideal solution for Lyko, with its stock of fragile and expensive products, such as bottles of perfume.

“This solution gives us the capabilities we need to scale our business in a cost-efficient way – it will therefore support our plans for growth and help us expand into Europe,” says Rickard Lyko, Lyko’s CEO and founder. “By increasing our capacity and providing us with the efficiency we need through integrated robot technology, Vanderlande has shown that it best understands our needs.”

“We listened closely to what the Lyko project team needed, and we’re delighted that they chose our state-of-the-art technology to help realise their expansion plans,” says Vanderlande’s Executive
Managing Director Warehouse Solutions, James Cotton. “The FASTPICK solution offers the company the flexibility and sophistication it requires to handle an extensive range of products and deliver orders to customers as quickly as possible. We look forward to the installation and forging a long-term partnership with this dynamic company.”

Arvato opens Hamm DC

Arvato and Douglas, a European omnichannel provider for beauty, have jointly officially opened their new location in Hamm, Germany. The new distribution centre with its state-of-the-art automation technology is a lighthouse project for both companies and marks the next step in their long-standing partnership. With a total area of 38,000 sq m, Arvato will handle all logistics for store deliveries and Douglas’ fast-growing online business in the DACH region – including returns management. The new logistics centre will create up to 400 jobs in Hamm.

After commissioning the logistics centre in August last year, Arvato initially began processing orders for online customers in Germany, Austria and Switzerland. In the meantime, all Douglas stores in the DACH region are also supplied from Hamm.

With the new logistics centre, Arvato has tripled warehouse capacity for Europe’s leading omnichannel beauty provider, whose online sales have grown by an average of more than 20% per year over the past five years.

“We have created a forward-looking concept in Hamm that optimally supports not only growth but also the Douglas ‘Let it Bloom’ strategy,” said Julia Börs, President Consumer Products at Arvato, underlining the importance of the project.

“Efficient logistics is one of the most important pillars for any omnichannel retailer. With the new and state-of-the-art logistics centre in Hamm, we have reached a decisive milestone in linking store business and online store in the DACH region even more closely – also and especially to the benefit of our customers and suppliers,” said Sander van der Laan, CEO of the Douglas Group.

Arvato’s digitisation strategy perfectly supports Douglas’ cross-channel business model. The supply chain and e-commerce service provider has specifically designed the DC in Hamm as an omnichannel warehouse with high-performance automation technology and a cloud-based IT solution, in which Douglas’ various sales channels and country orders are brought together.

At the heart of the omnichannel solution is a state-of-the-art shuttle system from Austrian supplier KNAPP, with whom Arvato has been working for many years. The system of the latest 2D generation (OSR Shuttle Evo) has more than 130,000 storage locations, 32 ergonomic workstations and a storage and retrieval capacity of 12,500 totes per hour. At the same time, the more than 500 shuttles can not only move within an aisle, but also change aisles if necessary, thus reaching all items on one level.

This increases flexibility enormously and reduces the effort required for conveyor technology outside the shuttles. The shuttle is part of a sophisticated overall system which, with the connected automatic carton and tote erectors, three cross-belt sorters, pick-by-light picking stations for samples and large-volume items, and automatic carton sealing machines, interlocks perfectly.

Subsequent sorting then takes place in the goods issue and dispatch departments.

Börs said: “In total, we have invested more than €70m in state-of-the-art automation technologies at the Hamm site. This is the largest investment in a single site to date.”

In full operation, up to 114,000 packages per day can be shipped from Hamm. Fast delivery to customers in the DACH region is supported by the very good location of the DC in the eastern Ruhr region and the connection to several highways. “The location is also fundamentally equipped for further growth, as together with Douglas we already took into account possible capacity expansions in various functional areas during the design phase,” explained Börs.

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