Home Fitness Warehouse Automated

The retail company Sport-Tiedje is automating its new logistics centre with driverless transport systems from ek robotics. In Osterrönfeld near Rendsburg, nine transport robots from the VARIO MOVE series and four fully automated VNA MOVE narrow-aisle forklift trucks will optimize the home fitness expert’s transport and warehouse processes.

A small sports store in the center of Schleswig has developed into Europe’s leading home fitness specialist over the past decades. Sport-Tiedje GmbH employs around 700 people in 10 European countries. Due to the company’s strong growth, the previous central warehouse in Büdelsdorf reached its capacity limits. The dimensions of the new central warehouse in Osterrönfeld near Rendsburg are correspondingly future-oriented: Over 51,000 m² of warehouse space offers room for order picking, storage and handling of goods. The driverless transport system from Hamburg-based manufacturer.

North German partnership

ek robotics ensures efficient warehouse automation with decades of high availability. The automated guided vehicle fleet comprises nine vehicle models from the modular VARIO MOVE L series, which are responsible for linking incoming goods, order picking and outgoing goods. The high-bay warehouse will also be operated automatically in future and will contribute to an efficient material flow between the areas. The four fully automated narrow-aisle stackers will store and retrieve pallets precisely in the high-bay warehouse with 30 aisles and a length of 80 m each. “The AGV from ek robotics will support the staff on site and significantly improve processes in the central warehouse,” says Christian Grau, Managing Director of Sport-Tiedje.

AGV

Warehouse Automated

ek robotics is one of the world’s leading manufacturers and system integrators of innovative high-tech transport robotics for production and warehouse logistics. At five locations worldwide (Hamburg, Germany, headquarters), Reutlingen (Germany), Milan (Italy), Prague (Czech Republic) and Buckingham (UK), the transport robotics specialist with over 300 employees creates intelligent, networked and flexible transport solutions for the fully automated, internal material flow of its globally active customers.

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ek robotics’ New Commissioning & Layout Engineer

 

Making Intralogistics Smart, Together

Using this slogan, the Hamburg-based intralogistics and automation specialist STILL will be exhibiting innovative industrial trucks live in action in practical automation processes at this year’s LogiMAT trade fair from April 25 to 27th in Stuttgart, in Hall 10 at Stands 10B40, 10B41 and 10B51. A unique feature to date is the presentation of an integrated automation solution together with the KION Group’s sister company DEMATIC. A collaboration with high innovation potential.

The lack of skilled workers, growing cost pressure and the increasing “race against time” are forcing companies to automate their production or logistics processes. “At STILL, we are registering a growing demand for automation solutions that can be implemented quickly and are scalable,” confirms Frank Müller, Senior Vice President STILL Brand Management. “Surveys we conducted have shown that in the next three years more than half of our customers would like to automate processes that are still managed manually today. Against this background, automation has long been a strategic cornerstone for the future of STILL.”

Realistic material flow

Just how automated flows of goods run optimally in practice will be demonstrated by the Hamburg automation professionals during this year’s LogiMAT. A typical material flow found in many industries will be simulated there: Pallets arrive at the warehouse by truck, an automated EXV iGo systems high lift pallet truck picks up the delivery from the truck unloading station and takes it to the contour control – a control device that is as smart as it is slim, works independently of conveyor technology and can therefore be freely positioned in the warehouse. Flawless pallets are also stored from there via an EXV iGo systems. If a customer order is placed, the high lift pallet truck removes the goods from storage and makes them available at a transfer station. Here, an ACH autonomous mobile robot (AMR) takes over the horizontal transport in the direction of the conveyor system in order to pass on the goods for repalletising and packing according to the customer’s order. What this automated material flow looks like can be seen at the neighbouring stand (Hall 10, Stand 10C41) of the group’s sister company Dematic (KION Group). “By working closely with Dematic, we leverage valuable synergies that benefit our customers. The jointly developed integrated automation solutions are unparalleled on the market,” states Frank Müller confidently.

STILL can rely on an enormous wealth of experience in process automation and also on the proven capabilities of the trucks. These are used in the automated flows of goods for precisely the tasks for which they were optimised. The high lift pallet trucks are responsible for the vertical storage and retrieval processes, while the autonomously operating mobile robots take over the horizontal transport of goods, for which they have proven to be swift load carriers. They are increasingly being used not only in production, but also in warehouse logistics, and are especially effective in confined spaces. With their compact design, they need barely half the space of a forklift truck when picking up and delivering the load. STILL offers this AMR in two versions: The entry-level ACH version uses QR code navigation to orientate itself along the floor and can be integrated cost-effectively into existing systems. It is the right choice wherever goods have to be transported along fixed and always consistent routes. For more complex applications, the new AXH is the right choice. It has a higher degree of autonomy and thus also copes well in mixed operation – both in collaborative interaction with other AGVs such as vertical order pickers or reach trucks, but also with manually controlled industrial trucks.

Two product lines as precision-fit answers to customer requirements

In addition to the automation scenario, STILL will present LogiMAT stand visitors for the first time with the two product lines that are precisely tailored to individual customer requirements: the “Xcellence-Line” and the “Classic-Line”. The new Classic-Line offers entry-level solutions with a focus on core functions: standardised, quickly available and at attractive prices. In this way, the intralogistics provider is reacting to the trend towards “concentrating on the essentials” and aims to be even more customer-oriented. These entry-level units are already configured and thus also quickly available. The Xcellence-Line offers the most advanced technology for demanding applications, highly variable and customisable. The centrepiece of this line will be the future RXE series: the next generation of electric forklift trucks. In addition, a number of innovations will also be on show in the field of warehouse technology, such as the IFOY-nominated EXH low lift pallet truck, with its completely newly developed tiller concept, or the EXH-SF 14-16C low lift pallet truck with foldable stand-on platform.

As a further innovation, STILL will present smart solutions in the field of energy management to the international trade audience in Stuttgart. From the latest Li-ion models to fuel cell vehicles with integrated fuel cell systems to intelligent charging management.

AGV System for Irish Chemical Industry

ek robotics has announced an automation and logistics deal with Chemco Group. The company will realize the automation of the central warehouse in Dublin with three different types of transport robots.

Chemco Ireland Limited is a comprehensive chemical solutions provider. They work in partnership with some of the world’s largest companies, providing expertise, world-class efficiency, and transparent operations. With the goal of making the intralogistics processes in the central warehouse in Dublin more cost-efficient, the family-owned company chose an automated guided vehicle (AGV) system from ek robotics. In 2024, a transport robot fleet of nine AGVs will be used in the central warehouse. Four SMART MOVE narrow-aisle trucks, three VARIO MOVE and one HEAVY MOVE as well as another VARIO MOVE for the new building at the Dublin site will be responsible for the automated storage and retrieval of goods in the existing racking system in a three-shift system with transfer heights of 10 meters.

“We were looking at ways to make our warehouse logistics more cost-efficient, while maintaining our smooth and quality distribution and storage for our clients. We decided that automation was the way to go, and we had discussions with ek robotics. Since then, we haven’t looked back and we’re looking forward to the implementation of the Automated Guided Vehicles”, says Jamie McDonald, Operations Manager at Chemco. Graham German, Project Director at ek robotics UK, said: “This project has been a completely collaborative partnership and we have thoroughly enjoyed working alongside Chemco to reach the perfect automated solution. We expect all our trucks to arrive on site at Chemco in around a year’s time at the end of 2023, with the fully automated operation commissioned and in action towards 2024.” Chris Price, Managing Director of ek robotics UK, added: “We are absolutely delighted to be working with Chemco. We love challenges, which is why we wanted to get involved in the chemical industry – something we haven’t done before in the UK business – whilst also working with an excellent company such as Chemco. “We’re glad that Chemco have not only chosen automation, but they’ve also chosen to partner with ek robotics. This is another great step forward for our business.”

About ek robotics

ek robotics is the world’s leading manufacturer and system integrator of innovative high-tech transport robotics for production and warehouse logistics. At five locations in Europe (Rosengarten, Germany, headquarters), Reutlingen (Germany), Milan (Italy), Prague (Czech Republic) and Buckingham (UK), the transport robotics specialist with more than 300 employees creates intelligent, networked and flexible transport solutions for the fully automated, in-plant material flow of its global customers. With 60 years of experience in design, development, manufacturing, integration, turnkey delivery, and support throughout the entire lifecycle of automated guided vehicles (AGVs), ek robotics is among the technical elite in this fast-growing industry of the future.

 

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