Loads of ATLS Solutions

Ancra Systems is a leading specialist automatic truck, trailer, and container loading and unloading solutions (ATLS) provider, with over 35 years of experience supporting a comprehensive package of standard and bespoke solutions. The company has a particular focus on cost-effective solution design, which has been developed to help it achieve its goals of improved loading and unloading efficiency, optimised logistics costs, improved worker ergonomics, and the elimination product damage.

Ancra Systems has experienced multiple incarnations over the years, with its origins going back to the 1970s as a subsidiary of the American firm Ancra International LLC, which sold products for load restraints handling air freight pallets. By the mid-1980s, Ancra Systems was producing and selling roller conveyors for air freight pallets, and it was during this period that the company took its first steps into loading and unloading systems. This was the beginning of Ancra Systems’ meteoric rise to the success it enjoys today. After a series of ownership changes, Ancra Systems became an independent company in 2005, after which its focus was set firmly on long-term growth. Consequently, by 2008, Ancra Systems was considered a market leader in the field of automatic loading and unloading systems.

Passion for Innovation

The company’s passion for innovation was bolstered by its exponential growth, culminating in the development of new systems and products, including 2019’s development of automatic train loading and unloading solutions. Additionally, in 2021, Ancra Systems developed and engineered a new version of Skateloader, which automatically loads high volumes of palletised goods or slip-sheeted goods into non-modified trucks, trailers, or containers in a total cycle time of approximately eight minutes.

As such, Ancra Systems currently acts as a one-stop shop ATLS manufacturer, with services including trailer systems, dock systems, and peripheral equipment. The company provides turn-key solutions for ATLS to both end customers and as a sub-contractor through system integrators. Thanks to its wealth of experience, Ancra Systems is able to seamlessly integrate ATLS systems into any automated production or warehouse system. Such solutions have a variety of benefits, including the optimisation of worker ergonomics, they improve dock utilisation and boost efficiency, and cut labour and equipment costs.

However, in order to achieve true excellence, Ancra Systems has delved into Modified Cargo Space Solutions (MCS) and Non-modified Cargo Space Solutions (NMCS) solutions. Indeed, MCS loading and unloading requires two combined systems – one in the truck or trailer and a fixed installation on the loading platform or warehouse. Truck loading conveyors and other automated solutions allow increased efficiency. Henceforth, through a direct connection to a production line or warehouse system, the rate of truck turns can escalate. Through the implementation of MCS solutions, truck loading and unloading times can be reduced from half an hour to just three minutes.

Meanwhile, NMCS solutions adjust automatically to the exact trailer position or the stationary system installation on the loading platforms in a warehouse or distribution centres – without modifications. It transfers a pre-staged collection of unit loads directly into a non-modified truck, trailer, or container. The most commonly used truck loading systems are for outbound service – thereby, the addition of these systems can reduce these processes from half an hour to just eight minutes. This system is perfect for loading or unloading palletised goods or non-palletised goods, or even at the same time.

Evolving Needs

Ancra believes it provides the most comprehensive package for both NMCS and MCS solutions on the market. It says it understands its clients’ specific needs and challenges, and it plans to leverage this knowledge to continue developing, engineering, and refining its technology to meet the evolving needs of its customers’ loading and unloading bays worldwide. A significant factor in this mission is trends, which the company strives to remain on top of. Ancra Systems endeavours to build the richest portfolio of ATLS solutions that it can offer to businesses around the world, whilst responding to movements within the industry.

Firstly, Ancra Systems aids businesses in line with rising labour costs, unavailability of workforce, the development of infrastructure, and the rapid growth of the eCommerce market. By offering its expert advice and experience of creating ATLS, Ancra Systems says it improves the overall work-face so that the business can work like clockwork, every day. Thanks to its wealth of experience, Ancra Systems can seamlessly integrate ATLS systems into any automated production or warehouse systems. Such solutions have a variety of benefits, including the optimisation of worker ergonomics, they improve dock utilisation and boost efficiency, and cut labour and equipment costs.

Secondly, the adoption of autonomous vehicles and robots in an increasing number of companies creates an important role for ATLS as the last related step in the logistic process, the loading of the truck is often still carried out manually. The future of logistics will at some point consist of fully automated production lines in combination with fully automatic loading of trucks and automatic transportation. As a step towards this goal, Ancra offers a range of solutions for the automatic loading of trucks, from large automatic systems that can load a full truckload into a trailer in one shot in several minutes to automatic forklifts that assist in the loading and unloading of goods. Ancra says it ensures a brighter future for all by successfully integrating ATLS. The systems elevate safety during the goods receipt and dispatch process within warehouses and focus on more economical logistic procedures. This means that better ROI is achieved and logistic chains are streamlined, helping to keep the wheels of logistics turning.

Ancra Systems says its future is summed up in one word: success. The company is utilising its experience and knowledge to ensure the efficiency and safety of loading and unloading operations for trucks, trailers, and shipping containers. Moreover, with demand rising in European and American markets, it can be expected that the company will further increase its operations within these areas.

Ancra Systems will be showcasing the capabilities of its solutions at the upcoming MODEX, (booth No. A9113 in Hall A) and LogiMAT (booth No. D61 in Hall 3) trade shows. There, Ancra will be demonstrating how it can help revolutionise logistics and supply chain processes by enhancing operational efficiency.

Read more

Improved dock utilisation with Ancra Systems

 

14 Years of Innovation and Dedication

In the world of logistics and supply chain automation, few stories are as compelling as that of Nick Eijkemans, whose remarkable journey with Ancra Systems spans over a decade and a half. With a passion for crafting customer-centric solutions and a commitment to maintaining Ancra Systems’ position in the field of Automatic Loading and Unloading of goods in trailers, his’s story is one of unwavering dedication and technological prowess.

Eijkemans’ adventure with Ancra Systems started back in 2009, just after he had graduated from ‘s-Hertogenbosch College with a specialization in industrial automation. His early experiences included internships at CSi Palletising and a graduation project at Vanderlande, which ignited his fascination with logistics automation. It was at Ancra Systems in Boxtel, Netherlands, where he discovered his true calling — a place where he could be deeply involved in projects from their inception to execution.

For Eijkemans, the choice was clear: a role that seamlessly blended office work with hands-on practical testing in the workshop, culminating in the global commissioning of machines. Little did he know that this choice would pave the way for an incredible career filled with innovation and customer satisfaction.

The Rise to Engineering Manager

Over the course of fourteen years, Eijkemans‘ journey at Ancra Systems has been nothing short of extraordinary. From his early days as a recent graduate, he has climbed the ranks to become the engineering manager. He emphasizes that ‘no day is the same,’ which keeps his job as challenging and exciting as ever.

Unforgettable Projects

Throughout his career, Eijkemans has had the privilege of working on some truly unforgettable projects. One of his first projects, completed in 2009 at Hartog and Bikker in Den Bosch, involved a complex customization system with numerous buffer choices, a shuttle car, and pallet supply by AGVs. Another project that holds a special place for him is the one at SAS Automotive in Ghent, where a loading system for Volvo dashboards was developed. This system, with two levels in trucks and on the shuttle car, turntables, cross tables, and various buffer tracks to load and unload. Barcode scanners monitored the correct sequence, and through manual input sections or so-called ‘fast lanes’, a dashboard that was entered later could still be placed in the right position in the truck. It was a technical marvel that required precision.

Leading a Fantastic Team

Eijkemans thrives on the daily challenges he faces at Ancra Systems. He remarks, “both technology and customer demands change at a rapid pace. Every day, you must give 100% effort to come up with the most suitable solution for customers.” Together with his colleagues, he has dedicated himself to making Ancra Systems one of the market leaders in automatic loading and unloading.

LEGO Technic Passion

Lifelong passion for technology has been the driving force behind Eijkemans’ fascination, starting at a young age with LEGO Technic sets. Today, he remains deeply engrossed in technology, both at work and in his personal life. He’s the go-to person for repairing his children’s electronic toys, frequently dissecting them down to the circuit board level. At Ancra Systems, he and his fellow engineers stay up to date with the latest technology through regular courses, ensuring they remain at the cutting edge.

Customer-Centric Success

Eijkemans takes immense pride in Ancra Systems‘ global success. He emphasizes the company’s dedication to its customers, highlighting that, “giving each customer the right attention and time, involving them in what we do and what we excel at, is the key to success.”

Looking ahead, Eijkemans envisions a future at Ancra Systems filled with exciting challenges. He has been increasingly involved in operational matters like project management and procurement, which he finds incredibly fascinating. As the months unfold, he’s focused on finalizing the standardization of important ATLS systems, knowing that new goals and technologies are just around the corner. “Engineering is a department that never stands still; each year brings new goals and new technologies.” With his dedication and Ancra Systems’ commitment to innovation, the future looks bright for this dynamic leader and the company he has helped shape.

Efficient Load and Unload in Minutes

Are you looking for an automated solution to help you to load or unload trailers and containers in one shot all in just a few minutes? Ancra Systems will help you to find the best solution to improve the loading and unloading efficiency.

Ancra Systems is a renowned ATLS leader in providing automatic trailer/container loading and unloading systems. The company has a wide range of advanced technology-based systems, including Automatic Trailer Loading and Unloading Systems; Automatic Container Loading Plate System; and Automatic Trailer Loading and Unloading AGV.

These systems are designed to improve the efficiency of loading and unloading operations, reduce operational costs, and, thereby, streamline different industries’ operations. The industries that can benefit from these systems include retail; logistics; e-commerce; food and beverage; automotive; and many more.

Ancra Systems’ Automatic Trailer Loading and Unloading Systems are designed to cater to the specific requirements of different industries, enabling companies to streamline their operations and increase throughput. These systems use cutting-edge technology — including advanced sensors, computer vision, and control systems — to load and unload trailers and containers quickly, safely, and efficiently.

The company’s Automatic Container Loading Plate System is a highly specialized system specifically designed to streamline the container loading process for long or heavy goods in containers used in the wood, forest, and steel industries. This system can significantly improve the efficiency of container loading, thereby saving time and labor costs for businesses while increasing safety for workers and goods.

Moreover, the Automatic Trailer Loading and Unloading AGV is a fully automated system that uses advanced 3D slam positioning technology and BrightEye solutions to load and unload trucks, trailers, and containers. The system is highly flexible because no bulky equipment needs to be installed, and no modifications to buildings or trailers are required. Therefore, it offers an excellent automation solution to improve logistics efficiency without changing the existing processes.

In addition to their Automated Loading Systems, Ancra Systems also provides Automatic Loading Dock Equipment to help companies complete the loading and unloading process. The equipment includes Automatic Dock Doors, Trailer Positioning Frames, and Trailer Lifting System, among others. These systems are designed to integrate seamlessly with the company’s Automatic Trailer/Container Loading and Unloading Systems, offering companies an end-to-end solution for their loading and unloading needs.

Ancra Systems is committed to providing high-quality systems, innovative solutions, and good service to meet their clients’ needs. The company’s systems are designed to offer superior performance, reliability, and safety while minimizing operational costs, enhancing productivity, and streamlining loading and unloading processes. Having prioritized both quality and customer satisfaction, Ancra Systems has gained an exceptional standing, positioning itself as a preferred partner for businesses looking to enhance logistics operations.

Subscribe

Get notified about New Episodes of our Podcast, New Magazine Issues and stay updated with our Weekly Newsletter.