Poor Visibility is Leading Cause of Fulfilment Chaos

A global fulfilment provider, driven by technology, for high growth omni-channel brands – investigated the most common issues that eCommerce retailers are facing in the current market regarding poor visibility in customer service.

By analysing its own first-party customer service data, and highlighting commonalities and categories from 30,000+ tickets, over the last 12 months, the team was able to draw insights on how omnichannel brands can measure fulfilment and logistics performance via its customer service requirements.

Lee Thompson, CEO at fulfilmentcrowd, added: “eCommerce retailers should seek to implement global fulfilment that leverages technology for better visibility. Trusted by 250+ omnichannel brands, our platform is the backbone for resolving and preventing customer service pain points, empowering brands to scale, grow, and expand globally”.

Lee Thompson, FulfilmentCrowd

Unveiling some year-over-year trends in service-related fulfilment issues as the eCommerce landscape has grown, Chelsea Banister, Head of Customer Operations at fulfilmentcrowd, added: “Our data shows that the majority of conversations (78%) that we have with clients relate to order queries or issues. Other common categories raised included custom orders (9%), inventory transfers (4%), products (3%), and returns (2%). Conversations related to rework and task requests, charges and billing, setup and configuration, and API and integration made up less than 5% of conversations combined.

fulfilmentcrowd’s Chelsea Banister

“The data also revealed that, generally, ticket volume peaks in Q4 (October to December), likely reflecting peak eCommerce season challenges. Throughout the year, we tend to have the most customer service conversations with our Health and Beauty partners – in this sector, we are having regular conversations around how to best manage batch control for items that expire. Other common themes in our recent customer service conversations across all sectors include aspects related to US tariffs, our B2B capabilities, and AI.”

When issues arise, the team also suggests using data analytics to pinpoint recurring issues, consistently review your supply chain for weak spots, and conduct a post-mortem meeting with your team to discuss lessons learned.

Technology can also play a key role in this – Austin Waddecar, Chief Product Officer at fulfilmentcrowd, added: “In many cases, fulfilment chaos is the result of poor visibility. If you don’t know where your stock is or what stage an order is at, how can you fix a problem? Technology is your best friend here. Use it to your advantage. Investing in the right technology can save you time, money, and a whole lot of customer complaints – and that’s where we come in.

“A few examples of our tech solutions include real-time tracking, inventory management software, and shipping rules automation. With real-time tracking, you’ll also notice a huge decrease in customer service enquiries in terms of WISMO (where is my order) / WISMR (where is my return) if you offer a self-service solution. Your team will then have more time to spend on those complex issues that don’t always have an immediate fix.

“Inventory management software can help to reduce stockouts and overselling with better forecasting tools, and shipping rules automation can optimise your shipping rules to avoid delays and errors.”

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B2B Fulfilment Capabilities Added to ERP

Manhattan Associates Inc. has announced the launch of Enterprise Promise & Fulfill™, a cloud-native solution that transforms traditional order management by augmenting existing ERP systems with advanced capabilities to maximise inventory visibility, intelligent order promising, and fulfilment optimisation. Focusing on enhancing a customer’s existing ERP landscape, this solution is positioned to solve a number of fundamental challenges experienced by today’s B2B sellers.

As the expectations of enterprise buyers continue to shift toward consumer-like experiences, traditional ERP order management systems have struggled to keep up. Most were designed for financial transactions, not the dynamic, inventory-intensive demands of today’s supply chains. Enterprise Promise & Fulfill empowers manufacturers, global brand owners, wholesalers, and distributors to elevate their fulfilment performance, drive revenue, and improve customer satisfaction — without costly ERP overhauls.

“Enterprise Promise & Fulfill is purpose-built to meet the growing demand for smarter, faster, and more transparent B2B fulfilment,” said Amy Tennent, senior director of Product Management at Manhattan Associates. “Enterprise buyers today expect the same real-time visibility, flexibility, and control as consumers. This solution closes that gap, driving sales, delivering modern fulfilment intelligence, and operational excellence and agility in close coordination with existing ERP’s.”

Enterprise Promise & Fulfill addresses the most pressing challenges enterprise merchants face, including limited inventory visibility, manual exception handling, inaccurate promising, fragmented order orchestration, and increasing fulfilment costs. It unlocks three critical business outcomes:

• Elevate Sales Revenue – surface more sellable inventory and enable confident delivery commitments at the point of purchase.
• Expand Operational Excellence – provide advanced order routing, consolidation, and automated exception management to cut shipping costs and reduce manual labor.
• Enhance Buyer Experiences – enable personalised fulfilment options, transparent order tracking, and buyer-controlled delivery adjustments.

The solution’s cloud-native, microservices architecture ensures rapid scalability and seamless integration with existing ERP, WMS, TMS, and eCommerce platforms. Its flexible deployment model allows organisations to add modern capabilities without disrupting core systems, making it especially valuable for multi-ERP or legacy ERP environments.

Because Enterprise Promise and Fulfill is built on the Manhattan Active Platform, it works seamlessly with other Manhattan Active applications, including Manhattan Active Warehouse Management, Transportation Management, and Supply Chain Planning.

Now available globally, Enterprise Promise & Fulfill from Manhattan empowers merchants to meet the moment and exceed customer expectations, reinforcing Manhattan’s commitment to innovation and leadership in unified supply chain commerce.

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Enhancing Fashion Logistics with Pouch Sorter Systems

Fashion logistics is increasingly shifting to omnichannel operations to meet the needs of retail and e-commerce. The accelerated growth of digital channels during the 2020–2021 pandemic continues today, driven by consumer demand for convenience, delivery flexibility, and ease of comparison. This shift introduces new challenges for fashion logistics companies, particularly in balancing B2C and B2B demands.

Challenges in Omnichannel Fashion Logistics

The expansion into omnichannel operations brings unique challenges. B2C operations focus on fulfilling numerous individual orders quickly, often with an emphasis on premium packaging for high-end items. B2B operations, in contrast, require efficient, high-volume stock replenishment with packaging that suits in-store needs. Additionally, the returns process, especially for e-commerce, can involve handling rates of up to 60%, requiring swift relabeling and repacking to prevent revenue loss.

The Role of Pouch Sorter Systems

Pouch sorter systems use pouches or pockets in an overhead sortation setup to store and transport items, significantly streamlining logistics processes. These systems can decouple picking from order fulfillment by storing items in dynamic buffers, then sorting them into desired sequences through matrix sortation. The pouches then move to either packing buffer lanes or direct unloading stations, creating a flexible system suited for both B2B and B2C requirements.

AutoDrop: Revolutionizing Unloading

New automated technology, such as BEUMER’s AutoDrop, enables automatic unloading from pouches. This system uses a nickel-titanium alloy with shape memory, a material first developed for the medical field, to perform precise, controlled unloading. When an electric current is applied, the alloy contracts to open each pouch; when the current is removed, the alloy returns to its original shape, allowing for a seamless unloading process without complex mechanical components. This design is engineered for durability, capable of handling up to a million cycles with minimal maintenance.

The AutoDrop system unloads items from overhead pouches, dropping them into designated packaging chutes in a controlled sequence. Heavy items are released first to protect fragile ones, which is a valuable feature for fashion logistics where item fragility varies significantly. This automated sequence is especially beneficial for handling the wide range of products in fashion logistics, from heavy textiles to delicate accessories.

Benefits of Pouch Sorter Systems

Pouch sorters enhance efficiency by minimizing human touch points, conserving floor space, and automating key processes. The system’s modular design allows for scalability, with each module capable of processing up to 10,000 items per hour, making it adaptable to the fluctuating demands of high-volume fashion logistics. Additionally, pouch sorters seamlessly handle both shop-friendly bulk orders and individually packed direct-to-consumer parcels, supporting the flexibility required in omnichannel operations.

Beyond sorting, the pouch system enables dynamic buffering, which allows returned items to be quickly reintegrated into inventory after quality checks. This capability is crucial in the fashion industry, where return rates are high and resale speed directly impacts revenue. With the ability to handle both Garments-on-Hanger and flat-pack items, pouch sorters provide a unified solution that addresses the diverse packaging needs of fashion logistics.

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