Printers – and Nothing But

We catch up with a global barcode printers leader, which has experienced strong growth in recent years.

Ecommerce and the drive to mobile have helped global printer leader Bixolon to some great year-on-year turnover numbers, says Frédéric d’Orsay, Channel Sales Director Europe. He adds that there is still much more to come.

Frédéric is an old friend of Logistics Business – he was a lively panellist in our online conferences staged during lockdown – so it was a pleasure to catch up with him once again to hear from the inside about the state of play in the sector.

He says Bixolon’s success is down to its core focus. “We’ve been making printers for 30 years and we keep doing just that. Some of our competitors get components, and make the choice to manufacture other things with those components. We stick to printers, and we’re renowned globally for that.”

Bixolon was founded in South Korea, initially as Samsung Mini Printers. The now independent Bixolon retains a good working relationship with one of the world’s largest chip manufacturers and accordingly now devotes a lot of printing expertise to the mobility sector.

“It’s about labelling on the go now – and mobility is what makes sense,” he explains. “Look at home food delivery, for instance. Accurate, fast labelling is required to ensure – for both customer and supplier – that the order is exactly as requested, including the customer’s own specifications. There is a well-known large casual dining chain in the UK that has improved its order accuracy and makes sure the right order goes to the right customer at speed and without mistakes. Don’t forget that the order might be going to a pick-up area, to the restaurant itself or to the customer’s home, so the need for clarity at all points is vital, because it can be very easy to get something wrong. The printer is a real help in these circumstances.”

Ecommerce also requires labelling innovation, whether via compliance regulation or in the increasing drive to differentiate via individual customer personalisation. “More boxes are being shipped than ever before,” he points out. “A clear label matters more than ever.”

With sustainability a concern for all customers, from consumers waiting in a takeaway restaurant to a large 3PL looking to reduce its waste footprint, Bixolon’s linerless solutions – essentially, the sticker is produced without backing paper – help both the environment and the customer, providing both traceability and tracking options, such as the casual dining example given above. The sticky receipt adheres well to the food packaging, with no extra waste produced for landfill. Bixolon’s SRP-S300 is a big seller in this area, he reports. “We don’t make handheld terminals,” he reminds me. “We make printers, we’re not making a choice between it and a PDA.”

A further advantage of the new linerless technology allied to Bixolon printing technology is that labels are no longer die-cut to a specific size. “Labels can be as long or as short as you wish, so you are not limited in terms of how much or how little information you need to include, while a label roll the same length as the traditional die-cut version gives you up to 40 per cent more labelling availability.”

This labelling freedom offers benefits in other scenarios. “Think of a forklift operator using a print roll – now he or she doesn’t have to go back to base or to a rubbish disposal location as frequently as before. That matters in a busy shift.”

Bixolon is on an exciting path. “Not everyone cares about making a thermal printer like we do,” smiles Frédéric d’Orsay.

Reducing barcode errors

When barcodes go wrong, it has major consequences for your supply chain and your business. Items get lost, deliveries get missed and customers go elsewhere.

Brother, the supplier of technology solutions, has worked with VDC Research – a leading authority on the global markets for automatic identification and data capture (AIDC) technologies – to compile a free report.

It shows how a smart barcode labelling solution can cut supply chain losses and protect your margins. In the report you’ll see how market leaders are already reaping the benefits and discover how you can too.

Also covered in the report:

  • What causes barcode labelling errors?
  • What is the true cost of labelling errors?
  • How barcode labelling solutions can reduce operational challenges
  • How successful organisations best describe their barcode labelling process
  • How to lower error incidence with effective barcode labelling

Research featured in the report is backed by extensive primary research across the following communities – barcode printer hardware vendors, labelling software solution providers, enterprise application vendors, and businesses making strategic investments in these technologies.

CLICK HERE to download the report.

 

 

Cognex presents new compact barcode reader

Cognex Corporation has introduced the DataMan 280 series of fixed-mount barcode readers, engineered to solve a broad range of ID applications, including tough 1D, 2D, and Direct Part Mark (DPM) code applications in manufacturing and logistics.

“Cognex specialises in decoding the most difficult to read barcodes at the highest speed and accuracy, said Carl Gerst, Cognex’s Executive Vice President of Products and Platforms. “Optimised with our latest patented decoding algorithms, the DataMan 280 combines advanced technology from Cognex’s premium ID platforms into a compact and cost-effective housing.”

A powerful and operator-friendly reader to speed up production and throughput The DataMan 280 features a high-resolution sensor combined with a dynamic image formation system to improve code handling and coverage. This technology, along with connectivity options for today’s Industry 4.0 manufacturing needs, allows users to read complex barcodes reliably while improving overall equipment effectiveness (OEE) and throughput.

Combined with Cognex Edge Intelligence (EI), DataMan 280 provides advanced Industry 4.0 features like easy web browser connectivity, device management, performance monitoring and fast image offload. It allows users to configure multiple devices at once and begin trending important system performance metrics in minutes. Facility managers can identify trends and intervene quickly when dips in performance are spotted.

The modular hardware including field-interchangeable lights and lenses and latest software algorithms can be configured to solve any barcode reading challenge. DataMan 280 can be configured straight or in right angle for tight spaces and is compatible with most accessories of the DataMan 260 series for easy upgrading. For applications with increased field of view and multi-side scanning at high speeds, multiple readers can be deployed together.

The DataMan 280’s modular hardware and software make it ideal for label-based and DPM code reading applications in a wide range of industrial environments. Examples include decoding difficult DPM codes on challenging surfaces of automotive parts, reading and tracking small DPM codes on medical devices or reliably reading barcodes on high-speed packaging lines. Other typical tasks of the DataMan 280 include simultaneous reading of multiple codes, presentation scanning and label-based 1D and 2D code reading on pallets behind reflective foil.

 

Cobalt extends automation agreement with Zebra

Cobalt Systems, a UK barcode labelling automation manufacturer, has expanded its collaboration with Zebra Technologies as an industrial automation partner for Zebra’s new fixed industrial scanning and machine vision portfolio, enabling track and trace capabilities and quality inspection of manufacturing work in process in the UK. Zebra is an innovator at the front line of business with solutions and partners that deliver a performance edge.

“We’ve worked in collaboration with Zebra from day one,” said Chris Hunt, Sales Director, Cobalt Systems. “We’ve enjoyed great success in the industrial automation arena and this new range of machine vision and fixed industrial scanners gives us a great opportunity to grow these solutions further in a market in which Cobalt holds a great level of expertise.”

Zebra’s suite of machine vision smart cameras and fixed industrial scanners is unlocked by Zebra Aurora, a unified software platform that can easily set up, deploy and run both cameras and scanners, meeting businesses’ need for simplicity, speed, productivity and efficiency. Leveraging the same ultra-rugged stationary hardware, Zebra’s fixed industrial scanners and MV smart cameras can inspect production lines and product movement processes, helping improve quality in manufacturing, warehouse and logistics environments.

“As an established print and apply labelling manufacturer with over 24 years working with automation projects, we understand that print and apply is only part of the solution,” continued Hunt. “As automation has evolved, in e-commerce as well as more traditional packaging lines, we are increasingly seeing multiple products and pallets going through single gates creating a demand for reliable product identification and sortation.”

Whilst great care is taken to ensure barcodes are printed in the correct orientation and matched with the correct materials, Cobalt’s stance has always been to validate the barcodes post-application using fixed industrial scanners. As industry has implemented more automation, with less people available on the production lines for quality checks, inline automatic quality control has become essential. Cobalt’s approach has always been to consider quality checks as part of automation projects.

Apparel manufacturers reduce chargebacks with thermal printers

Footwear, apparel, consumer electronics, and other consumer goods manufacturers and suppliers can incur tens of thousands of dollars in chargebacks per year solely from shipping carton barcodes that do not meet specifications. Strict barcode requirements set forth by the International Standards Organization (ISO) must be met, and accuracy is imperative.

Using TSC thermal industrial printers with integrated barcode inspection systems, manufacturers can scan and grade their barcode labels before they are placed onto shipping cartons, reducing chargebacks and enhancing efficiency. Keep reading to learn more about how our thermal printers deliver these results.

High-Volume DCs, Razor-Thin Margins

Major retailers receive hundreds of pallets every hour in each of their distribution centres from dozens of manufacturers. And these retailers run a business model on razor-thin margins. Processing time must be quick and efficient. If an incoming carton’s barcode label can’t be read quickly and easily, then processing time grows and productivity is hampered.

Retailers can require that all vendors produce barcodes that meet strict ISO barcode standards to ensure swift processing of incoming shipments. Manual processing of barcodes costs retailers a significant amount of time and money. Suppliers with barcode- labels that fail to meet required standards could be hit with chargeback fees and may even have their entire shipment rejected. Consistent failure to meet ISO barcode standards could result in renegotiation or cancellation of a supplier’s contract.

Scanning and grading labels before they are placed onto the shipping carton empowers vendors to quickly and easily test and ensure accurate barcodes. Testing barcodes before shipments leave the facility to retail distribution centres is the most reliable way for apparel manufacturers to avoid hefty chargebacks and other issues that could affect their bottom line.

Consistent barcode testing and quality can be achieved using the Printronix Auto ID T8000 and T6000e ODV-2D barcode inspection printers, which come equipped with scanning solutions inside the printer’s footprint. Because the scanner is integrated with the printer controller, there is no need for an external PC, software, or the creation of a “golden image” of the label to produce accurate, ISO-compliant labels. This means:

  • Simplified verification without the need for external scanners
  • Lower costs since no additional software investment is required
  • Expedited quality using built-in printer scanners that automatically find and grade up to 50 barcodes per label

The integrated scanner grades to ISO standards and verifies that each barcode’s data sent to the printer matches the printed barcode. Reading barcodes from a wide variety of data streams, including PostScript and PDF, the integrated scanner finds, verifies, grades, and reports the details of every barcode on every label through the Printronix Auto ID free, standard device management software PrintNET Enterprise. These reports can be exported for integration or stored in the host system to help defend against chargebacks.

There is no need to define requirements in a software program, change the data stream, or set up and use external attachments. Printronix Auto ID industrial printers can get up and running quickly. These printers automatically overstrike bad labels, reducing costly manual processes while improving quality, reducing the risk of chargebacks for non-compliant labels.

Reduce chargebacks with the Printronix Auto ID T8000 and T6000e industrial printers. Featuring ODV-2D barcode inspection technology, TSC says these printers are loaded with benefits that enhance barcode compliance and quality, all at a competitive price.

Edge Intelligence Platform Introduced

Cognex Corporation has introduced its edge intelligence platform which provides barcode reading, performance monitoring and device management. The platform is to help customers prevent downtime and boost productivity
of manufacturing and logistics operations.

“Cognex’s machine vision tools and barcode reading systems produce insight-rich data across manufacturing and logistics facilities,” said Carl Gerst, Executive Vice President, Products and Platforms.“With EI’s powerful visualization and diagnostics tools, our customers can now use that data to identify performance issues and take corrective action faster.”

Within just a few minutes of installation, Cognex’s EI software begins securely collecting critical device data
and displaying the results in visual dashboards. Customers can use this data to analyze performance trends,
monitor configuration changes, and capture no-read and failed validation images for further analysis.

The platform can monitor multiple devices and lines within a single site as well as deploying configurations and firmware updates simultaneously to a large number of connected devices. It also includes audit trail capabilities that track and report any changes to device settings and connectivity features for easy integration with other Industry 4.0 solutions.

The edge intelligence edge platform is designed to help improve overall equipment effectiveness (OEE) and increase throughput across a range of industries including logistics, food and beverage, consumer products, packaging, automotive, medical devices, and electronics.

Industrial Printer Portfolio Strengthened

TSC Printronix Auto ID, a global leader in barcode label printing solutions, adds real-time 1D and 2D barcode verification tools to its popular Printronix Auto ID T6000e series mid-range industrial printers. The announcement further reinforces the company’s commitment to invest in the advancement of thermal printing technology including online barcode verification.

Previously only available on the T8000 enterprise-level industrial class printer, the addition of 2D barcode verification to the T6000e series printers enables a new level of value and affordability for compliance and regulatory applications where label barcode quality must meet minimum grade requirements. “Offering high-performance ODV-2D technology to the mid-range thermal printer category removes another barrier to the broader adoption of real-time barcode verification,” stated Neil Baker, TSC Printronix Auto ID Sales Manager UK, Ireland, BeNeLux and South Africa.

The ODV-2D verifier grades barcodes on labels as they are printed. The technology meets industry standards with grading that is based on ISO 15415 and ISO 15416 standards for both 1D and 2D barcodes. Customers can print with confidence due to the enhanced measurement accuracy of this technology. Labels that fail to meet the required quality or standards for their application are marked with a partial pattern so they can be identified as incorrect or unreadable barcodes.

Similar to the T8000, the T6000e ODV-2D system can provide users confidence that every barcode label they send out will be accurate and printed at the required standard. With ODV-2D barcode verification, the printer has the power to generate grading reports for each print job. This is extremely beneficial in the event that the readability or grade of a user’s labels are questioned. They will have documented evidence of every barcode label printed and their grade at the time of printing. Additionally, the Printronix AutoID Data Manager software application can capture grading measurements for every barcode printed on each label. “We have customers using this data capture tool to successfully defend barcode quality chargebacks,” said Baker.

The T6000e barcode label printer with ODV-2D barcode verification technology can also be used in conjunction with the integrated RFID option, enabling customers to not only encode and verify their RFID labels, but also guarantee the grade of the barcodes printed on them. This industry leading capability is ideal for retail supply chain applications where vendors not only struggle with barcode quality but are also required to use RFID labels on their shipments.

Touchless Machine Vision Scanners Increase Productivity and Safety

XPO Logistics, a leading global provider of transport and logistics solutions, has deployed 370 state-of-the-art barcode  machine vision scanners in warehouses in the UK, Spain, France and the Netherlands. The fixed-mount, computerised scanners speed the reading of inventory data, while replacing shared, handheld scanners with a more hygienic solution.

XPO selected the Cognex Series 370 technology following pilot programs for major retail customers, such as H&M, with additional trials underway. The machine vision scanners are installed in high-volume e-commerce warehouses where workers are managing the holiday surge in order fulfilment.

Richard Cawston, managing director, supply chain – Europe, XPO Logistics, said, “We’re constantly exploring new technologies that can enhance the efficiency and safety of our logistics network. Each time we replace a handheld scanner with a fixed-mount camera, we increase throughput by over 10% on average, and the task transfers from person to person touch-free.”

XPO is the European leader in outsourced e-fulfilment – a fast-growing area of logistics that has been accelerated by the shift to online ordering during COVID-19.

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