Labelling Range Upgraded to meet Linerless Demand

Business technology solutions provider Brother UK has upgraded its range of professional desktop label printers to be compatible with linerless labels, helping partners to meet customers’ sustainability, productivity and cost-efficiency goals.

The new TD-4550D and TD-4420D models are compatible with linerless labelling media, which doesn’t use the non-recyclable glassine lining typically used to protect labelling medium, while offering the fastest print speed of its class at up to 8ips.

Linerless compatibility will help users of the TD-4 range, including food industry, warehousing and retail businesses, to boost sustainability by reducing waste to landfill from discarded backing.
Partners can also help businesses to gain new efficiencies with the upgraded TD-4 line’s linerless operability. The number of labels users can print from one roll increases with linerless, as the thickness of the label is effectively halved without backing paper. This enables users to save time replenishing rolls in devices, and to buy replacement rolls less frequently.

The new TD-4 models will help resellers supporting customers in the food industry with sustainable labelling solutions for applications such as nutrition and allergen labelling for food preparation and distribution, in compliance with legislation including Natasha’s Law.

The devices are also suited to help retailers, where labels are frequently removed and replaced such as with price markdowns. Warehousing and logistics operations can also use the TD-4 range to achieve a more sustainable way to manage Auto-ID systems. Linerless labels also improve health and safety by removing potential slip hazards by taking the backing out of the equation.

Other features include compatibility with the LabelSuite™ design software. The TD-4550D has 203dpi resolution, 8ips print speed and prints up to 104mm width, while the TD-4420D has a resolution of 300dpi, prints at 6ips and widths of up to 108mm. Both devices also have label width detection, auto cut feature and are USB, WiFi and Bluetooth compatible.

Ged Cairns, head of specialist printing solutions (SPS) at Brother UK said: “Many businesses across warehousing, retail and food service sectors are re-appraising their approach to labelling and looking at how they can invest in upgrading to linerless-enabled printing fleets. Our upgraded TD-4 range will help partners to tap into this demand, as businesses seek to enhance productivity, make sustainability gains, reduce waste, and improve health and safety.

“The TD-4 range delivers on linerless capability while offering the full suite of features expected by customers, including fast print speeds and convenient connection options. Continuously investing in, and advancing, our specialist labelling print technology demonstrates how we live for the label.”

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Linerless Industrial Printer Improves Productivity

 

Farm to Fork Efficiency by Labelling

Today, consumers across the UK are facing a cost of living crisis. As a result, many retailers and supermarkets are striving to keep their costs down, so that they can avoid passing these onto shoppers. Within this, one area that is increasingly under scrutiny for many organisations surrounds how to improve supply chain efficiency. This is taking place at all levels across the supply chain – from “Farm to Fork”. Additionally, farmers, fresh produce producers and the large multiples are all facing increasing pressure to improve their food provenance tracking and traceability efforts, as they manage the sale and distribution of goods to consumers.

Across the world, there are effective systems for labelling that have been created to encourage this to take place. Today the responsibility for implementing these, including label printing, falls predominantly with the grower or supplier. Neil Baker, Head of Auto ID Sales for Northern Europe, BIXOLON Europe GmbH provides his insights about how farmers and fresh produce suppliers can work more effectively with supermarkets to improve efficiency throughout this entire process.

Protecting farmers, producers – and supermarkets 

In 2018 British supermarkets faced scrutiny from the UK’s Grocery Code Adjudicator for profiteering at the expense of their suppliers. At the highest level, supermarkets were reportedly fining suppliers for several reasons, including barcodes that were not compliant with their own systems. Since then, the UK Grocery Code Adjudicator stepped in to protect these producers and suppliers, and has encouraged the likes of Tesco, Asda, Morrisons and the Co-Op to improve their understanding of the Groceries Supply Code of Practice (GSCoP).

Fast forward to 2023, 10 Downing Street hosted a UK Farm to Fork Summit. During this summit, the UK government announced that £12.5 million is being made available to support research projects that promote environmental sustainability and resilience on farms – and a working group to bring together plant breeders, food manufacturers and retailers, to agree an approach that enables products to reach consumer shelves. It also pointed out that many farmers are taking advantage of an available £168m million grant funding, that supports investments in productivity, animal health and welfare and the environment (Section 3). Further, it announced that farmers should be paid a fairer price for produce, and new powers have been introduced through the Agriculture Act 2022 to support the sector further (Section 4).

Additionally, it has decided to further endorse the important role of the Groceries Code Adjudicator (GCA) and its efforts in ensuring fairness in the UK food supply chain (Section 4). This role sees the GCA act as an independent regulator, ensuring that designated retailers and supermarkets treat their direct suppliers lawfully and fairly – while ensuring compliance with its Groceries Supply Code of Practice. This has many goals, and is trying to combat variations in supply agreements, supply chain procedures, and ensure faster and fairer payments for all. Ultimately, while much of its code serves suppliers, all parties concerned would benefit from familiarising themselves with it, as it would ensure that everyone operates cohesively too.

Enabling transparency and traceability

Another important piece for all parties to consider, as they strive to work together effectively, is how to enable the supply chain efficiency and transparency that is required to achieve the traceability and tracking requirements that supermarkets and various governments require today. This is where working with the likes of standards bodies, like GS1, to implement GS1 Standards can help. GS1’s standards, frameworks and coding systems enable retailers, farmers and fresh produce suppliers to track and record all the necessary information that enables traceability to occur accurately and digitally. While they are not technology providers, they provide the knowledge and framework for how to standardise on a system that works.

Take this scenario, a farmer delivers a pallet of apples to a large supermarket chain. As part of a commitment to label produce effectively, the farmer places a 1D code – a barcode – on the pallet. This label links back to a digital, backend infrastructure that contains essential tracking and traceability information about the provenance of his apples. When linked effectively between suppliers – through a GS1 framework, for instance – supply chain transparency and traceability across the board becomes powerful. Farmers, fresh produce suppliers, retailers and supermarkets alike are increasingly appreciating the value of this.

Assuming the label on the pallet hasn’t been compromised and is legible, it can be scanned by warehouse operatives who can ensure the pallet moves to the next phase in its journey to the store shelf. Along each stage, labels and their barcodes are used to carry and convey information, and direct the flow of goods towards the shelf – and, eventually, the consumer’s shopping basket. Therefore it is crucial that the entire value chain adopts an appropriate digital system, that standardises around a proven framework, such as that proposed by GS1.

Producing labels and barcodes of a high quality

Naturally it stands to reason that an appropriate digital backend infrastructure underpins this entire process for farmers, fresh produce firms and retailers alike – and, all tied to an important barcode. However, it’s no good if a label that is printed with a code on it – be it a 1D or a 2D code – is not of sufficient quality. While the GCA has clamped down on previously poor practices by supermarkets, it is important for all parties concerned to strive for operational excellence. For some parties, this might involve improving their supply chain, packaging and labelling policies, and for others it might just be that they need to familiarise themselves further with these policies when working with various organisations across the value chain. What is clear, though, is that when it comes to the printing of labels by suppliers, it is important that industrial label printing technologies print high quality legible labels. Moreover, do they appreciate their responsibilities and the policies set by supermarkets?

While there are many printing technology providers available in the market, it’s important to really consider a long-term investment in proven technology here. Often organisations make the mistake of buying “cheap”. They buy cheap printers, cheap media and cheap consumables (e.g. inks). Buying like this often leads to equipment failure, and the consumables are often generally faulty. A better approach to consider is to work with a printing technology provider that has a proven track record with providing consulting and printers in this space, designed for the fresh produce or grocery sector. Typically thermal transfer industrial label printers are often more robust, and vendors that have been established for several years come with better aftersales support, and access to consumables more quickly and cost effectively too.

Farm to Fork

Six months on from the Farm to Fork Summit, the National Farmers’ Union (NFU) went on record to say, “I have urged the new Secretary of State to ensure Defra’s supply chain reviews within the dairy, horticulture and poultry sectors deliver much-needed improvements to the operation, fairness and transparency for all farmers and growers, so we can continue what we do best – provide high-quality, climate-friendly food for the nation.” Based on this statement, and the work that the GCA and the likes of the GS1 are doing, all parties are trying to pull in the right direction to achieve greater supply chain transparency and traceability.

This can only be successful long-term if farmers, fresh produce providers, retailers and supermarkets work more effectively together. This needs to be underpinned by digitisation and effective thermal transfer industrial label printing technology. Clearly labels and barcode printing have an important role to play too – however, without the right kinds of printers in place to print and share vital label information correctly, to a high quality standard, across the value chain, these labels will fail to do the communication job that they are required to do. Why bother going to all that trouble to set up a traceability and supply chain transparency framework up, only to be let down at the last minute by a poorly printed barcode? By embracing these solutions, stakeholders across the supply chain are poised to usher in a new era of efficiency and accountability, safeguarding the integrity of the “Farm to Fork” journey.

Continue reading “Farm to Fork Efficiency by Labelling”

USB-connected Desktop Printer Supports Logistics

To enhance its affordable desktop and mobile printer ranges, TSC Printronix Auto ID today launched the DH220E desktop device with USB connectivity, designed for affordable, everyday printing demands in busy logistics operations. Also, to support its popular Alpha mobile printers, TSC today launched some new accessories to assist in performing diverse labelling tasks in shipping and receiving, or direct store delivery. The accessories include:

· 12-48V wire to wire battery eliminator with power supply
· 12-60V DC vehicle open end power adaptor
· External fanfold media holder with expansion kit
· Quick release vehicle mount kit
· Wire to wire dummy battery pack

New DH220E desktop with USB interface for everyday printing in logistics

“Our new DH 220E is a desktop printer that connects via USB cable and prints direct thermal media. It prints from 10mm* to 60mm widths and retains the same unique qualities of the rest of the DH Series, ensuring optimal performance,” says Bob Vines, UK, Ireland & Nordics country manager for TSC Printronix Auto ID. “It offers 203 dpi or 300 dpi print options and is effortless to integrate and use.”

Bigger line-up of accessories for Alpha Series of mobile printers

In line with TSC’s commitment to sustainability and reducing environmental impact, DH220E can print on linerless media, which, apart from offering benefits like printing labels of any length, helps reduce waste and supports sustainability objectives. Both the packaging and printers‘ plastic casings on the TH DH Series are 100% recyclable, and over 90% of the devices‘ components are recyclable too. The DH220E’s casing is also made from 30% recycled plastic.

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Printronix Desktop Perfect For Picking Dockets, Shelf Labels

 

Rise of Technology-Infused Supply Chains

More than half (52%) of companies currently host critical enterprise applications in the Cloud while 76% believe artificial intelligence (AI) will be an important part of their supply chain within the next three years, according to an annual report published today by Loftware, a software company specializing in enterprise labelling and artwork management solutions.

The global survey, which draws on insights from over 300 labelling, packaging, and supply chain professionals across industries in 55 countries, found that investing in cutting-edge technologies such as cloud computing, AI, and IoT solutions is no longer a tactical necessity but an enabler for business growth and agile supply chain operations. This shift in prioritization has primarily been driven by ongoing supply chain disruption, heightened consumer expectations, and growing sustainability demands.

“As companies plan for 2024 and beyond, the combination of geopolitical uncertainties, climate instability, and the threat of recession continues to impact companies of all sizes. Organizations are grappling with disruptions that extend far beyond the traditional scopes, requiring a strategic recalibration to weather the storm and emerge stronger in the face of adversity,” said Josh Roffman, EVP of Marketing at Loftware. “With this in mind, a commitment to bolstering digital transformation strategies through investment in innovative technologies will be critical to streamline operations, drive growth, and increase profitability.”

Gartner, a technology analyst firm, supports this notion and reports that global end-user spending on public cloud services is forecast to grow 20.4% to total $678.8 billion in 2024, up from $563.6 billion in 2023.

Address Disruption, Uncertainty, and Cost Pressures

The Loftware report also revealed that sustainability has become a crucial strategic and operational priority for organizations of all sizes around the globe. Of those surveyed, 78% said they have already adopted sustainability initiatives across their organizations due to increased regulations and shifting consumer preferences. In fact, 77% of respondents believe stricter regulations and compliance requirements are pushing businesses to adopt sustainability practices, while 82% reported that consumer preferences for sustainable products are driving this approach.

Facilitating transparency is a vital step in creating resilient supply chains and fostering better sustainability practices, so it’s no surprise that 79% of respondents flagged global traceability as a priority for their company – an increase from 70% just 12 months ago. Using cloud technology, digital traceability helps companies to ensure sustainable sourcing, protect consumers, streamline the location of inventory, guarantee on-time delivery to market, and address the growing issue of counterfeiting. Indeed, 48% of those surveyed believe the inability to effectively manage recalls is the biggest risk of not being able to track products through the supply chain. This compares to 33% five years ago.

As highlighted by Loftware’s report, Industry 4.0 will continue to have an impact on companies and their manufacturing operations. Organizations operating across a range of industries, from automotive, electronics, and manufacturing to consumer products and life sciences, are embracing automation and standardized solutions which help them meet their own unique requirements. This is especially true for mission-critical business processes such as cloud labeling and printing, with 91% of respondents reporting seeing an advantage of using a single platform to support thermal transfer labeling and direct marking and coding. By adopting such a solution as part of a cloud-first strategy, businesses gain printing flexibility, accuracy, production line uptime, and efficiency to manage costs and support global growth.

Peak Season Efficiency with Mobile Label Printing

Peak season is a chaotic and profitable time for the majority of retailers and wider value chain. Websites and ecommerce engines need to be fully functioning, able to accept orders and fulfil deliveries – and warehouses and fulfilment centres need to be ready to meet customers’ delivery needs fast. Alongside this, last mile delivery operators need to ensure they have the right processes and systems in place to ship goods on time. In contrast, instore retail must make sure that its warehouses are operationally capable of picking, packing and sending goods to stores in time for shoppers to buy their products over the festive season.

Therefore, for many retailers, third-party logistics operators, warehouses and last mile shipment providers, organising logistics operations effectively with packaging labelling forms a crucial part of their success through and beyond the peak season. Its value, as part of the process, is understated. Jay Kim, Managing Director BIXOLON Europe GmbH explains the important role of using linerless mobile printers to print labels that can be used to organise warehouse operations, support with last mile delivery, and communicate with consumers.

How mobility is refining warehouse operations

Within many warehouse and fulfilment centres there are often stations placed around the distribution centre where printing takes place. This is because many sites and their operational processes have been designed for stationary label printers. While traditionally effective at printing labels, it means processes were designed around the location of printers – meaning that warehouses and staff duties were created with this in mind. It is not uncommon, for example, to see printing stations that have parcels taken to them by warehouse staff, to have labels printed and stuck onto goods. In many instances, labels printed come with liners too. This is problematic because when the liner is removed from the label – often a backing – it needs to be disposed of correctly in additional bins.

These bins take up a lot of space and liners can end up on the floor by accident, causing health and safety slip hazards. This becomes important to review across the supply chain too. When you consider some ecommerce retailers are shipping hundreds or thousands of goods daily, and many last mile delivery and shipping operators – like DHL, UPS and the Fedex- are responsible for managing and delivering even higher volumes of goods than that.

Another scenario within warehouses and fulfilment centres that is ripe for improvement is shelf labelling. Often, labels on shelves need to be changed quickly within warehouses. Through peak or any important seasonal period this might happen more frequently as products move around the warehouse or label codes or pricing changes. Traditionally, staff would have printed labels at a stationary printing station and then would walk to each appropriate shelf and change the label – a time consuming process. They’d have to first print the labels, then change them and then dispose of the liners. Again, more waste containers are needed and liners often end up on the floor accidently, causing a slip hazard.

Redesigning efficiency and productivity around mobile linerless printing

This is where mobile, linerless printing offers a better solution. Arming staff with mobile devices and mobile linerless printers enables them to travel around warehouses and fulfilment centres freely. They have autonomy to take on more, their roles can be enhanced and they can become more productive – for instance, using this technology has the potential to enable teams to pick, pack and ship more goods more effectively over peak periods. Which is crucial when its often a struggle to recruit and retain extra staff through and beyond this period.

Traditionally, over 10 years ago, mobile printing was perceived as expensive too, but this perception is now long outdated, and times have changed. The tables have turned. Mobile, linerless printing offers cost and efficiency benefits that supersede many stationary printing solutions and processes. This is because the reels of printing paper used contain more paper to print on; and they don’t need to make space for an extra liner that backs onto the label. The paper being used is often more eco-friendly because it has no liner and because it comes from sustainable resources.

Often less paper is used when printing too. Organisations only need to print as much label as they need, to convey the key information that is necessary to have on the label, at the time of printing. This approach replaces the idea of using a traditional, standard sized set of labels, which often sees the printing space on labels not being used optimally. For instance, an oversized label might be used incorrectly to share only a little bit of information and the traditional liners would need to be disposed of properly too – in this case using the precise amount of paper to print on, via a mobile linerless printer, would be less wasteful, more cost effective and more impactful. Especially since the print quality is better and more robust too.

Further, workflows can be redesigned accordingly, and since more can be printed from a roll, there is less waste to throw away when the roll is complete – also, fewer liners can be found on the ground in the warehouse or fulfilment centre causing health and safety problems.

Improving communication with customers during last mile delivery

It’s not only the warehouse and fulfilment centre that stands to gain from mobile linerless printing. The last mile does too. Often, during the final phase of delivery, when parcels are delivered at consumers’ homes they either accept their goods because they are “in”, or they don’t. When someone is not around to receive, sign-for and accept their parcel, often the delivery company leaves a note. Postal and delivery companies regularly do this.

When leaving a note, the delivery person often writes a message on a card to say when they stopped off to deliver the parcel, and it explains to the consumer how they can collect their delivery given they were not around to accept it. This communication process with customers can fail and cause a bad customer experience if the handwriting and information shared on the delivery note is not legible. Often, information presented can be inaccurate too.

To combat this, linerless mobile printers are increasingly being used to improve the customer communication process. A linerless label can be printed and attached to the delivery note, which is then posted through the consumer’s door. A standard set up could be designed to convey all the necessary accurate information to the customer about how they can collect their new parcel. This process can function alongside other customer proof of delivery processes and support them too. Further, since liners are not used with mobile printers, there is no litter and waste, presenting an additional environmental benefit.

Gone are the days when mobile printing was considered expensive and ineffective. We’ve all seen the power of mobile to transform many field service operations – warehouse, logistics, retail and e-commerce teams are not excluded from these wins. Mobile, linerless label printers, when used alongside mobile devices in warehouses, fulfilment centres, and during last-mile deliveries, have the potential to transform operational processes.

It makes you wonder why any retail, ecommerce or warehouse team doesn’t consider exploring its benefits – especially when many organisations are considering how they can improve their costs and operations to save money for themselves and for their customers.

Versatile new Desktop Printers

To enable businesses to future-proof their increasingly diverse labelling needs, TSC Printronix Auto ID has just launched its new generation of desktop printers; the TH DH Series. Effortless to integrate and use, and with enhanced security, these devices will produce high-quality labels on a wide variety of media.

Suitable for applications in retail, food and drink, clothing, healthcare and logistics, the TH DH Series will precision print anything from card swing tags and fabric care labels to specimen labels and shrink tubes. “This new range easily conquers most label printing challenges, be they thick, tiny, long or application-specific like vehicle registration plates,” says Bob Vines, UK, Ireland & Nordics country manager for TSC Printronix Auto ID. “It can do this with minimal intervention by IT managers, just simple adjustments to the DPI algorithm, heater line and TPH pressure.“

Optional extras like wireless connectivity, cutter and peeler modules enable companies to scale up applications without having to replace the whole printer, thereby prolonging product life-cycles. The TH DH Series is available in 2-inch and 4-inch models, with 203 dpi or 300 dpi print options in each. They can print up to 7,000† labels a day. A healthcare version is also available, featuring an antibacterial exterior to perform in medical environments.

Integration and deployment of the TH DH Series is seamless, label templates stay the same even when switching from other printer brands. Remote real-time monitoring and management, and self-diagnostic TPH Care means fast trouble- shooting and maximum uptime. Enhanced security helps protect networks from cyber attacks and any subsequent downtime.

In line with TSC’s commitment to sustainability, the TH DH Series is its first range to incorporate practices that reduce environmental impact. Both the packaging and printer’s plastic casing are 100% recyclable, and over 90% of the devices‘ components are recyclable too. The printers‘ casing is made from 30% recycled plastic. The TH DH Series supports linerless media, which, apart from benefits like printing labels of any length, helps reduce waste, and reinforces the devices‘ sustainability credentials.

TSC Printronix Auto ID Adds UK Repairs

UK end-users and channel partners no longer face time delays or transportation costs returning failed TSC or Printronix branded printers to Germany for repair, as TSC Printronix Auto ID has just opened a UK repair centre to better support this region.

“By opening a satellite repair centre in the UK, we can deliver faster resolution of repairs and a more cost-effective service for our distributors (VAD), resellers (VAR) and end customers nationally,” says Jaime de Sousa, Service Specialist, TSC Printronix Auto ID EMEA. “The centre enables us to abolish the shipping and import/export charges of returning failed printers to and from Germany, as well as get rid of delays caused by completing paperwork and awaiting custom checks. A UK base also ensures greater spare parts availability and alleviates any language barriers,” suggests Jaime.

In practice, end users will report TSC printer faults to their VAR or VAD who will troubleshoot the issue with TSC’s technical team in Germany. Targeted repair times will typically fall within 3-7 days of receiving the device, depending on spare parts availability and the type of failure. The satellite centre will repair in-warranty and potentially out-of-warranty printers. Only full printers, complete with options and accessories, will be accepted not parts for repair. “This new UK repair facility reinforces our commitment to better supporting the country’s end-users and our channel partners and demonstrates our dedication to improving customer service here. It will be a seamless, more efficient process to repair and return hardware, with the repairs carried out by TSC Printronix Auto ID certified engineers,” says Jaime.

New repair centre notwithstanding, end customers and VARs can alternatively choose on-site service. This resource is not provided by the new satellite repair centre and more information can be found about the programme at https://emea.tscprinters.com/en/service-programs

TSC Printronix Auto ID is a leading provider of innovative thermal label printing solutions. Founded in 1991, the company owns and operates ISO certified production facilities and has offices around the world, serving customers in more than 100 countries.

The company offers a wide range of barcode label printing solutions including mobile, desktop, industrial, and enterprise-grade barcode label printers, RFID printers, integrated barcode label inspection systems, print engines, advanced printer software, standard and custom labels, and ribbons. The company’s products are used in nearly every industry including transportation and logistics, retail, manufacturing, warehousing, food and beverage, healthcare, and automotive. The company specializes in providing reliable, high quality label printing solutions to move products through the supply chain efficiently. The company has sold more than 6.5 million printers around the world to meet the needs of small and medium-sized businesses to Fortune 500 companies.

Auto ID Labelling Limits Downtime

The holiday season may be over, but with transport and logistics businesses shouldering the brunt of Christmas chaos, Gary Morris (pictured), Senior End User Client Manager for Transport and Logistics at Brother UK, reflects on the priorities firms are focusing on to shore-up their labelling and Auto-ID systems as they begin to navigate 2023.

Logistics leaders faced a tough end to 2022, as they kept customers satisfied through one of the most demanding delivery fulfilment periods. Firms faced high demand while sector capacity was sapped by perennial skills shortages alongside strike action in the last half of the year. In such arduous conditions, sub-optimal tech anywhere in their operation is the last thing logistics leaders need. Reliable auto-ID systems are essential to keep operations running smoothly and efficiently to help firms maximise throughput and prevent backlogs.

But research shows that inefficient labelling systems are creating unnecessary burdens. More than 60% of firms experience at least a week of downtime every year due to poor-quality labelling – one in seven experience a month or more of lost time. To tackle this, we’re seeing businesses set three core priorities when it comes to labelling.

Create labels that are clear and scannable

A major issue firms are reporting is problems with delivering parcels due to unreadable barcodes. More than half of companies (53%) in our research estimate that this is costing them between £1,000 to £3,000 per year as businesses pay out to reprocess and redispatch goods.

Labelling systems with high resolutions equipped with the best matched media and ribbons, ensure barcodes are always clear and readable. A good portable label printer can deliver a 200dpi resolution, while desktop or industrial label printers will often provide firms with the best resolution for the sharpest print outs, offering 300dpi – or even up to 600dpi. A trusted technology supplier will also be able to advise the best matched media to the hardware, making sure firms are using the right labels or the best label and ribbon combination.

Ensure seamless integration

We know that many businesses (62%) across the sector are looking to improve the integration across their labelling systems to boost their productivity and find new efficiencies. The result is a focus on hardware and software that is designed with integration in mind and can easily connect with existing systems and those made by other vendors and suppliers.

So, the focus is on devices that feature industry mainstays such as SAP, and printer command languages including ZPL2 emulation, to support seamless integration. This will help to promote change for those that may not want to re-invent their operational wheel. But for those that do, a supporting vendor can advise on how firms can gain efficiency in their printer workflows to fit within their operation, including products designed with the software and system integration businesses desire.

Get access to reliable repair services

Naturally, transport and logistics operations never stop, so broken tech creates huge headaches. And when problems do occur, they need access to emergency repair services and replacements so they can get their operations back up and running. Services like our optional Brother ONSITE – a next day maintenance service for our TJ range of industrial label printers – are in high demand and a three-year warranty on equipment, sometimes with extensions of up to four or five years, is now seen as the expected standard.

Labelling that delivers

There is little time to pause for thought in a sector that never stops, but the productivity, reliability and connectivity of labelling systems should never be overlooked. There are often significant gains that can be made that can support broader business goals, from increasing capacity to cutting cost. Partnering with a supplier that takes the time to make sure every line, delivery note and warehouse location label is printed with precision, can help firms to concentrate on their operations, while minimising the downtime they can seldom afford.

Smart scanning software set to be a game-changer

In logistics, the flow of information matters as much as the flow of goods. The advent of barcode scanning software that can run on multiple types of camera-enabled, smart devices is set to be a game-changer.

Logistics starts with orders. Increasingly, these orders are being generated by apps on smartphones with integrated barcode software to scan items, catalogues and lists. These apps are created by suppliers to run on almost any smartphone or tablet. Using the app generates an order that passes to fulfilment.

At the heart of fulfilment is the warehouse and distribution centre. The tracking of shipments through these centres used to be done with heavy, expensive, handheld computers and scanners. Their value was limited by the small numbers of these special devices available in each site. Barcode scanning software solves this problem by running on different devices wherever needed. Low-priced Android smartphones can be supplied to every worker for regular or occasional manual scanning and can be scaled-up quickly for peak.  Fixed ‘gate’ or camera portals in receiving can scan pallet or parcel labels as they are unloaded. Forklifts with cameras can scan pallets as they are moved and scan the location barcodes at putaway.

Fixed cameras can scan barcodes on items moving on conveyors and in automated storage systems. Robots and drones can perform continuous inventory counts and highlight errors. Picking robots or cobots, with camera scanning, help find and pick inventory or verify the items being picked. Warehouse managers who have implemented these new scanning technologies know that their WMS system can then be trusted to be a true digital image of the warehouse and the information leveraged to reduce warehouse costs, and better serve both suppliers and customers.

At the end of the chain, goods are delivered to customers. Delivery methods continue to expand and they now include Pick-Up and Drop-Off (PUDO), Buy Online Pick-up In-Store (BOPIS), part load, pallet delivery and, of course, last-mile, parcel delivery. In all of these, barcodes are scanned to ensure the items match the order and to provide confirmation of delivery. Here again, smartphones and apps are becoming the standard tools to control these processes at very modest costs (especially if the hardware is a BYOD model).

The right hardware for camera scanning is relatively easy to find. Smartphones with scanning apps are already very able scanning platforms. For fixed and robotics solutions, industrial cameras with standard single board PCs or Jetson-type industrial computers running Linux provide the solution. The hardware is generic and so can be easily sourced. Even alternative second sources can be specified – a significant advantage compared to dedicated barcode scanners that by their nature are single sourced.

While finding the hardware is relatively easy, the barcode scanning software itself still has a tough job to do given the particular demands of this industry and its often-difficult environmental conditions. Dirty, damaged, marked barcode labels and the large distances between cameras and barcodes (especially in warehouses) add particular scanning challenges. Also, many of the above solutions require reading multibarcode shipping labels and multiple labels per image (as on a full pallet of marked items). Whatever the conditions, the barcode scanning software must read all of the barcodes, all the time, in any orientation.

Viziotix barcode software provides fast, efficient and accurate scanning on all of these different devices. Advanced computer-vision algorithms work on the high-resolution cameras used in nearly all smartphones and automation solutions, and provide higher scanning performance than the old dedicated barcode equipment – often with more than 5% higher read rates and up to 10x faster scan times. With high read rates, long-distance scanning and the ability to scan 10s or 100s of barcodes in a single image, Viziotix is ideal for these manual and automation applications. Whole pallets can be read in one scan by a gate-reader. Smartphones can scan multiple parcels for sortation and van loading in one scan. Robots and drones can quickly scan thousands of locations as they move around the aisles of a warehouse.

“We are leading the digitisation of the warehouse and logistics chain,” says Cedric Mollon, CEO at Viziotix. “Errorfree logistics is now a real, attainable goal and there are considerable, measurable, cost savings in eliminating errors, lost shipments, cycle-counts and manual corrective actions. Not to mention the value generated by the resulting better customer service. Our barcode scanning software is enabling all kinds of new solutions at every touchpoint in the logistics chain.”

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