3D Inspection in a Camera Snapshot

Configuring machine vision inspections in 3D is now possible in a “snapshot”, thanks to the combination of SICK’s powerful and compact Visionary-T Mini AP camera with the new easy-to-use SICK Nova 3D Presence Inspection sensorApp.

The SICK Visionary-T Mini AP uses best-in-class time-of-flight snapshot technology to set new standards of data accuracy for detailed environmental perception at rapid production speeds. It captures both the 3D depth and 2D intensity values of every pixel at an exceptional (512 × 424 px) resolution in a single shot of light, at up to 30 3D frames per second.

Common 3D Vision Tasks

Common 3D inspection tasks in warehousing and logistics such as completeness, fill level monitoring, or robot palletising, can be set up rapidly and cost-effectively to run onboard the Visionary-T Mini AP camera using the SICK Nova 3D Presence Inspection sensorApp. Users simply select the 3D machine vision tools they need via an easy graphic user interface and the Visionary-T Mini AP camera is soon delivering reliable inspection results via I/O to the machine controller or over TCP/IP.

No Programming Skills

“Thanks to SICK’s Nova foundation software, you don’t need programming skills to run a ready-made sensorApp directly onboard our smart devices,” explains Nathaniel Hofmann, SICK’s Market Product Manager for Machine Vision and Measurement. “With the SICK Nova Presence Inspection toolset, you can easily configure a 3D machine vision solution that exactly matches your application.

“Just select the tools you need from the App to run directly on board the Visionary-T Mini AP. The graphical user interface is simple to use, from where you also can also access other industry-standard vision tools, or install one of the ready-made, application-specific solutions should you need them.”

As a programmable device, the SICK Visionary-T Mini AP is easy to configure and commission. A multicam mode is available to process image data from more than one Visionary-T Mini. With rapid 3D data transmission, the Visionary-T Mini is suitable for integration into most industrial applications.

3D Vision Toolset

With a toolset of commonly used 3D vision tools, the SICK Nova Presence Inspection App easily masters tasks like emptiness checks in bins, totes and crates, presence detection of objects in 3D scenes, as well as simple measurements and quality tolerance checks. “3D quality checks for completeness often need several, more advanced, machine vision software tools and programming skillset to identify the quality inspection issue, but with SICK Nova Presence Inspection, they are easy to configure,” Hofmann adds. “The camera outputs results, such as confirming all parts are present and at the right locations, or verifying a set of measurements.”

Using the SICK Nova Presence Inspection on Visionary T Mini, the position, height and volume of any package can be determined, for example for a robot to pick it and place it in a container or pallet. The Visionary-T mini-camera’s 3D snapshot technology can also be used for continuous 3D Fill Level monitoring for example to determine if totes are empty, filled, full or overfull, or it can measure the presence of parts in a bin, for example.

With a low-weight and no moving parts, the Visionary-T Mini’s IP65/67 housing measures just 80 mm x 70 mm x 77 mm, ideal for installation in compact robotics and automation solutions. It performs reliably despite the shocks and vibrations of applications such as robot palletising and depalletising. The automatic High Dynamic Range of the Visionary-T Mini ensures even widely-varying contrasts and lighting conditions across a scene are captured in each frame without complex set up, or expert knowledge of time-of-flight settings. The high-density 512 x 424 px resolution is complemented by a 70° x 60° field of view.

The SICK Visionary-T Mini CX provides an alternative option for customers wishing to use the power of the Visionary-T Mini’s snapshot technology to stream 3D data for their own software applications.

SICK Launches 3D Camera with Certified Safety

SICK has launched the safeVisionary2, the world’s first compact 3D time-of-flight camera with safety certification performance level c, in accordance with ISO 13849. The safeVisionary2 promises to use the benefits of three-dimensional environmental perception to improve safety and productivity in many manufacturing and logistics environments.

“The safeVisionary2 represents a new milestone in safety technology,” said Dr Martin Kidman, SICK’s Market Product Manager for Safety Solutions. “Until now, using LiDAR sensors has been the standard for monitoring protective fields in a two-dimensional plane. In contrast, the safeVisonary2 uses 3D time-of-flight technology to monitor a three-dimensional space.

“This offers some exciting new possibilities for certain applications, particularly for increasing the availability of Automated Guided Vehicles (AGVs) and other mobile robots, as well as to improve the productivity and versatility of human-robot collaboration.”

Automated Mobile Robots

In Automated Mobile Robots (AMRs), by scanning in three dimensions the SICK safeVisionary2 offers enhanced protection where there is a risk of collision with objects or people that are higher than the field of a standard 2D safety laser scanner. In addition, perception to the sides of the AMR provides more protection to people when the vehicle is turning or rotating, for example after loading and unloading operations. The safeVisionary2 may also enable automatic restart, so more available and productive working is possible.

The safeVisionary2 also ensures greater levels of safety when using mobile service robots. As well as monitoring protective and warning fields in the robot’s travel path, the camera has a contour detection field that can reliably identify cliff hazards, such as stairs or ramps.

Collaborative Human Robot Safety

Using the safeVisionary2’s safe 3D environmental perception enables more true collaboration between robots and workers with fewer stops and reduced safety distances in stationary applications. The Safe Visionary2 can detect people’s upper bodies and therefore dangers such as reaching or leaning into hazardous areas. With the safeVisionary2, protection of the robot work area at human head height is extended, so robots can continue to operate safely with reduced force and speed.

In addition to its safety functions, the SICK safeVisionary2 can also output precise 3D measurement data for automation tasks, which can be used for navigation, for example. At 30 images per second and a resolution of 512 x 424 pixels, the camera delivers reliable intensity and distance values to support both dynamic vehicle navigation and object detection for collision avoidance.

In static robot applications, the safeVisionary2 can also be used, for example, for empty pallet recognition in robot palletising and depalletising applications, alongside the safety function.

The SICK safeVisionary2’s compact 70 x 80 x 77 mm dimensions allows for easy integration into AGVs, AMRs or tight machine spaces. The camera is also highly reliable thanks to solid-state technology that makes it extremely resistant to shocks and vibration. It can also be used reliably in environments with ambient light or darkness.

 

Body camera for the commercial market

Eagle Eye Networks, a global leader in cloud video surveillance, has introduced the first-of-its-kind 4G, direct-to-cloud body camera designed specifically for commercial use. This new offering provides commercial customers with affordable access to feature-rich, professional-grade body camera services, which improve staff safety and accountability, trigger immediate response, and provide valuable evidence, all while protecting assets and keeping communities safe. Eagle Eye Body Cameras are now available for order with delivery in Q3/2021.

Body cameras dissuade aggression, improve accountability and reduce false accusations. Employees from private security guards to retail staff, in-home service providers, and delivery workers feel safer and more valued when wearing body cameras.

Global research organisation Omdia has identified body cameras in non-law enforcement applications as a top trend in 2021, saying the potential addressable market for commercial body-worn cameras dwarfs that of law enforcement. In the US alone, Omdia estimates private security guards outnumber police officers 2-to-1, and says new commercial body camera users – in retail, for example – are rapidly emerging.

“The commercial body-worn camera market is ripe for new entrants,” said Paul Bremner, Principal Analyst in Omdia’s critical communications group. “Features such as cloud connectivity, 4G, live streaming, GPS, and price, are important to retailers, delivery services, guards, and others in the commercial sector. New body cam providers who can break the old law enforcement body camera mould with reasonably priced, feature-rich, professional-grade body cameras are positioning themselves to fill a growing need the commercial market is searching for,” Bremner said.

Resellers are welcoming the arrival of body cameras that meet their needs. Jaime Abad Valdenebro, Chief Executive Officer at OmniCloud, said he is excited that Eagle Eye Networks is launching commercial body camera support to its Eagle Eye CameraManager platform. “Fixed IP cameras integrated with 4G-enabled body cameras represent the extension of video cloud services in a real mobile environment, providing a new disruptive video surveillance solution,” Valdenebro said.

“In a smart city application, Eagle Eye’s new 4G, direct-to-cloud body cams will provide extra protection for security guards and ensure patrols are completed on time. The 4G is important, because it gives the user live access to body camera video. It will make a high performance true cloud video surveillance system even more powerful,” he added.

With Eagle Eye Body Cameras, users can:

  • Use 4G or Wi-Fi for live streaming, real-time remote viewing, and direct to cloud recording
  • Blend fixed, mobile, and body-worn cameras, making it easier for your entire surveillance system to work together
  • Stream to a monitoring or security operations centre and use geo-tagging for immediate response and support
  • Experience a larger viewing area with fisheye capabilities that are dewarped in the Eagle Eye Cloud Management Application
  • Manage a large number of cameras in the cloud and watch from a control room
  • Use two-way audio to clearly communicate
  • Protect your people at work and in the community
  • Future-proof your investment with hardened cameras that offer “law enforcement-level” durability and quality at an affordable price
  • Gain flexibility for live streaming and video retrieval during docking with rapid recharge capabilities

“The demand for high-quality body cameras that connect to the cloud has been growing for several years, accelerating even more with the pandemic, social unrest, and the shift to providing more in-home, curbside, and remote services,” said Dean Drako, Founder and CEO of Eagle Eye Networks.

“Traditional law enforcement body cameras use a high-dollar subscription model, which is too steeply priced for commercial customers. Eagle Eye Networks will support the new Eagle Eye Body Cameras at the same low subscription cost of fixed cameras, making the solution affordable for commercial customers accustomed to paying up front for advanced cameras with affordable long-term subscriptions,” he added.

Body cameras are initially available on the Eagle Eye Networks CameraManager platform, with availability on the Eagle Eye Cloud Video Management System (VMS) in 2022. The Eagle Eye Body Cams can also be protected with Eagle Eye Networks industry-leading rapid replacement service.

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