Extending the Robotic Area

Automated picking and handling operations often require the usage of more than one technology in the robotic area. They should be both scalable and flexible. David Priestman got an update from a key player.

“We’re experts in the hardest area, which is individual item picking,” Ocado Intelligent Automation (OIA) CEO Mark Richardson told me when we caught up with each other at LogiMAT. Having seen the hive OSRS storage and retrieval system close-up myself it is impossible not to be highly impressed by it. With OIA firmly planting its flag in the global materials handling industry, exhibiting at both LogiMAT and ProMat, having both the right mix of products combined with the best route to market is the name of the game now.

Robotic Area

As well as selling directly to non-grocery customers internationally OIA is going to leverage resellers to grow market share. The first deal announced, non-exclusively for the German-speaking market, was with Gebhardt Intralogistics Group. Gebhardt has a wide range of excellent handling and conveying systems, but not an ASRS. “We don’t have presence in Germany, so we’re looking forward to having access to a market that probably wouldn’t (readily) talk to us,” Richardson said. “It gives reassurance to customers that we have a presence. Gebhardt has a stellar reputation in the sector and across Europe, and we trust them to bring deep value and expertise to customers in the region. They have good mid-size capability.”

OIA is in discussion with a small number of other resellers internationally. “It was always our plan to use resellers,” Richardson added. “We’re picky about who.” He anticipates doing projects lead by and sold by Gebhardt (and other resellers) but also vice-versa, with OIA winning the business and taking the lead, utilising local installation, service and maintenance. Expect more announcements.

Call the Porter

The company is extending the ‘Chuck’ range of AMRs to automate further processes. ‘Porter’ is a new AMR pallet-carrier that drives pallets point-to-point, all using the Chuck tech-stack. Porter picks, moves and places pallets directly from the floor with precision, even when they are aligned back-to-back. It recognizes its surroundings to safely handle and transport heavy loads autonomously and can be configured to handle cages, increasing flexibility and expanding fulfilment capabilities.

“Customers might buy just the Porter or Porter plus Chuck,” Richardson informed me. “In existing operations it can be used as an inexpensive pallet mover, collecting open or closed pallets and it can stack pallets immediately adjacent to each other, so there are no gaps. Porter takes us into the case handling and de-palletising robotics area, extending our product range. It will be used for inbound, from the dock door to the OSRS induct stations and loading into the grid – bringing the pallet to the decanter.”

Porter’s advanced vision system enables it to navigate safely and autonomously without requiring infrastructure changes or manual intervention. Moving at speeds of up to 4.5 miles per hour, the AMR dynamically adjusts its speed when detecting people or equipment in the area, ensuring workplace safety. Porter intelligently parallel parks itself in aisles to reduce congestion, keeping operations seamless for both robots and human associates.

Finally, I asked Richardson for an update on OSRS projects being delivered. Canadian pharmaceutical distributor McKesson’s installation will be finished this summer, ready for final testing and go-live. “We have a full pipeline,” Richardson stated, “as well as bidding for many projects.” Watch this space and listen to our Logistics Business Conversations Podcast with OIA on Spotify and other platforms.

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High Throughput; Tried & Tested

 

Autonomous Pallet-Moving Robot Debuts

Ocado Intelligent Automation (OIA), part of Ocado Group, has introduced Porter AMR, a pallet-moving autonomous mobile robot (AMR) that navigates warehouses to automate several warehouse workflows such as cross-docking, bulk-item picking, putaway, and pallet movement.

OIA’s patented system-directed software intelligently orchestrates each Porter autonomous pallet-moving robot – or a whole fleet of them – to reduce travel times and avoid warehouse congestion. Ocado’s Fulfillment Execution System (FES) groups orders to maximize case picking, optimize route plans and reduce steps between picks. Meanwhile, machine learning prioritizes and plans pallet stacking intelligently to avoid product damage.

“Porter from OIA automates low-value, manual tasks and fosters a more productive workplace by supporting associates, increasing case picking rates, and automating the movement of high volumes of inventory,” said Jeff Larson, Director of Solutions Design for Ocado Mobile Robot System at OIA. “Companies in third-party logistics, retail, e-commerce, distribution, and healthcare can maximize warehouse productivity and scale operations up or down easily without depending on manual forklifts and expensive certified forklift drivers.”

Automates Point-to-Point Movement of Pallets and Cages

Porter picks, moves and places pallets directly from the floor with precision, even when they are aligned back-to-back. It recognizes its surroundings to safely handle and transport heavy loads autonomously and can be configured to handle cages, increasing flexibility and expanding fulfillment capabilities.

Porter AMR features:

• An onboard touchscreen with live front-camera view, enabling associates to safely maneuver Porter in manual mode.
• A 3,300-pound (1,500 kilograms) payload capacity to transport densely packed pallets.
• The ability to transport one pallet or two roll cages on a single trip.
• Dynamic task-switching software that seamlessly transitions Porter between inventory movement and case-picking tasks as operational needs evolve.
• Advanced built-in sensors to detect, recognize and handle any open or closed standard pallet types, including Commonwealth Handling Equipment Pool (CHEP), Grocery Manufacturers Association (GMA) and European Pallet Association e.V.(EPAL) pallets.
• A slim, counterbalance-free design with a tight turning radius to operate in pallet lanes as narrow as 51 inches (1.3 meters) wide.

Streamline Warehouse Operations with Robust Integrations

Porter integrates with existing wall-to-wall fulfillment platforms, Warehouse Execution Systems (WES), Warehouse Control Systems (WCS) and Warehouse Management Systems (WMS), to seamlessly prioritize tasks with minimal disruption and increase warehouse productivity. These systems can collaborate to:
• Pick and pass complex orders across multiple robots.
• Automate inbound and outbound pallet movement from Automated Storage and Retrieval Systems (AS/RS) from OIA or other Original Equipment Manufacturers (OEMs).
• Connect to robotic arms to deliver or pick pallets from palletizing and depalletizing areas.

Intelligent Navigation Supports Warehouse Safety

Porter’s advanced vision system enables it to navigate safely and autonomously without requiring infrastructure changes or manual intervention. Moving at speeds of up to 4.5 miles per hour, the AMR dynamically adjusts its speed when detecting people or equipment in the area, ensuring workplace safety. Porter intelligently parallel parks itself in aisles to reduce congestion, keeping operations seamless for both robots and human associates.

Porter AMR is a component of the Ocado Mobile Robot System (OMRS), an advanced fulfillment system for intelligent workflow orchestration.

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Gebhardt to Provide Ocado Storage and Retrieval System in DACH

 

Socially Distanced Robotics

The top priority for warehouse managers is to keep their associates safe while running their operations. Automation and robotics specialist 6 River Systems has devoted a team to focus solely on post-Covid recommendations, updates and features to improve worker safety.

With the snappily-named ‘Chuck’, 6 River Systems (6RS) says it can double or triple the productivity of warehouse associates—at half the cost of traditional automation and without requiring any new infrastructure or change to warehouse layout. “Chuck is the most configurable collaborative robot in the industry, with which it’s easy to increase throughput, accelerate new hire training,
reduce associate walking, and delight customers,” says Simon Jones, Head of Sales UK and Ireland. The solution goes beyond collaborative robots to increase efficiency across entire warehouse
operations, enabling productivity gains in picking, packing, sorting, and replenishment as well as actionable insights through real-time data.

Simon Jones claims that customers already using Chucks for automation have an advantage in the fight against Covid-19 compared to traditional cart pick operations. “They are more efficient and require fewer associates in the building than manual operations to get the same throughput,” he says. “Distributing pickers across the picking area is a fundamental characteristic of the solution, and pinch points where employees tend to have to congregate, like tote pick up and offload are eliminated, “ Jones adds. “While this is a great start, our goal is to deliver even more ways to increase associate safety at our customers’ operations.”

The biggest challenge is that each warehouse operation is unique and not every solution works for every site. Likewise, designing solutions during the Covid-19 pandemic is a balance between safety, efficiency, current site design and demand. “Rather than offering a one-size-fits all solution, we have compiled a list of recommendations to review and implement in partnership with each
customer site,” he adds. “Although health and hygiene recommendations differ from operation to operation, we are recommending that all associates wear protective gloves and a mask. Chuck is designed with large, easy to clean and robust action and pause buttons and lights, reducing interactions with touchscreens. The touchscreens are compatible with styluses and with a wide variety of gloves, which helps prevent cross-associate contamination.” Read the whole story here: https://flickread.com/edition/html/index.php?pdf=5f3d1fcf3160d#44

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New Forklift Safety System to Aid Social Distancing

 

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