Hyster Celebrates 70 years of Big Trucks

The plant in Nijmegen, the Netherlands, where Hyster® Big Trucks are produced is celebrating its 70th year in 2023.

In 1952, Hyster created its first European plant in Nijmegen, with the first Hyster Big Trucks manufactured at the factory from January 1953. An official event was held to open the site in October 1953, attended by a number of dignitaries and more than 500 guests. This celebration saw the Mayor of Nijmegen cut the ribbon at the plant’s gates while riding a Hyster® lift truck.

To this day, the Nijmegen plant stands on the same site. However, it is now the global centre of design, development, and testing for Hyster Big Trucks globally. This includes the production of heavy-duty forklifts, with capacities from 8 – 48 tonnes, Hyster Empty Container Handlers, and the Hyster RS46 Reach Stacker, as well as support services for the entire Big Truck range.

The Research and Development centre in Nijmegen has always been dedicated to the next generation of Big Trucks. In recent years, this has enabled Hyster to introduce a new cabin, available across most Big Trucks, which is packed with ergonomic, productivity-enhancing features in an efficient, cockpit-style design. It has also seen the launch of Big Truck engines compliant with the Stage V emissions standards, and solutions that enable Big Trucks to utilise HVO100 fuel, both of which support businesses to reduce their CO2 tailpipe emissions.

Most notably, the R&D centre in Nijmegen has seen an increased focus on supporting the transition to zero-emission port equipment, leveraging lithium-ion battery and hydrogen fuel cell technologies in particular. This is a long way from the ‘Karry Kranes’ and forklifts produced in the plant’s first year – mobile equipment based on tractor frames, that may seem primitive by today’s standards.

Key projects from the team in Nijmegen include a hydrogen fuel cell-powered container handler, currently in testing at the Port of Los Angeles, an Empty Container Handler powered by hydrogen fuel cells for Hamburger Hafen und Logistik AG, Germany, and a fuel-cell powered Reach Stacker in development for the Port of Valencia, Spain. In addition, Hyster is developing a 100% battery-powered Hyster Empty Container Handler for use by CARU Containers in Rotterdam, the Netherlands. Earlier this year, Hyster also previewed a zero-emission Terminal Tractor which will be powered by Nuvera hydrogen fuel cells and is in development in collaboration with yard truck brand Capacity.

“The plant in Nijmegen has always aimed to deliver dependable Hyster Big Trucks that meet the needs of tough applications and demanding working conditions. That we are still here, and still innovating new solutions, 70 years on is testament to the quality of our manufacturing, and to how well we understand our customers’ ever-changing challenges,” says Peter van Sommeren, Senior Director Manufacturing and European Parts Ops.

Hyster Provides Electric Empty Container Handler

Hyster announces it will provide CARU Containers B.V. with a 100% battery-powered empty container handler for the depot in Rotterdam. The electric empty container handler will be powered by 650-volt lithium-ion batteries, with electricity sourced from solar panels on site at the CARU depot.

With more than 95% of CARU Container’s Scope 1 CO2 emissions coming from its diesel forklifts and empty container handler in 2021, the introduction of the electric Hyster Empty container handler can help the company to significantly reduce its greenhouse gas emissions, while also helping to reduce its operational expenditure in terms of diesel costs.

“CARU Containers has invested heavily in its sustainability program,” says Thirza Belder, Sustainability Officer, CARU Containers “As a global market leader in container trade, we are keen to integrate sustainability into our entire value chain as we are striving to be net zero before 2030. Therefore, we started discussions with Hyster in 2021 to provide electric lift trucks and equipment for our depot, which later led to the electric empty container handler.”

CARU already possesses a 240 kilowatt-hour capacity battery that can store enough energy to charge the empty container handler for most of the year, supplemented with grid power when solar energy is less efficient during shorter winter days. This solution is expected to supply sufficient charge to allow the truck to complete five to six required hours of work during a shift before being recharged overnight. Throughout the site, CARU has installed measuring devices to calculate what percentage of the energy used comes from solar.

“This is a great application for a fully electric vehicle on a site that produces its own electricity,” says Jan Willem van den Brand, Director, Global Business Development Big Trucks, Hyster. “The fully electric empty container handler we are supplying to CARU Containers follows years of research and development into sustainable technologies for the port and container handling industry.”

This battery electric empty container handler is the latest in a series of developments where Hyster is at the forefront of electrifying higher-capacity port equipment that has traditionally relied on internal combustion engine (ICE) power. Hyster is providing an empty container handler powered by hydrogen fuel cells, another advanced electric power technology, at a terminal in Hamburg, Germany. The company is also currently testing the first-ever, real-world pilot of a hydrogen fuel cell-powered container handler at the Port of Los Angeles, and has previously announced a pilot of a fuel-cell powered ReachStacker at the Port of Valencia and a partnership with Capacity Trucks to develop electric and hydrogen powered terminal tractors. Hyster draws on extensive experience in electric truck design with the company’s line of smaller, lighter-capacity powered industrial trucks, for which Hyster offers extensive battery electric and hydrogen fuel cell power options.

“Our mission is to provide the innovative technologies our customers need to help meet their goals for emissions reduction and performance,” says van den Brand. “For some operations, lithium-ion power might be the answer, but for others, hydrogen is the right choice. The answer depends on so many factors like duty cycle, utility grid capacity and fuel availability. Our customers deserve choices that allow them to build the right solution based on their needs – not shoehorning a single technology into their operation.”

This electric empty container handler at the CARU depot is expected to operate for approximately 2,000 hours per year. Heffiq, a dealer local to CARU Containers, will act as the service partner, providing 24/7 service for maximum uptime of the truck, while Hyster will be actively involved in the integration of the truck. The empty container handler will be an electric equivalent to the Hyster H10XD-ECD8 double-container handler, which can create stacks of up to eight containers high, while handling two at a time. This design approach offers a level of familiarity for operators who have experience with other Hyster big trucks, as well as helping to control the cost of design, manufacturing, service and maintenance.

“There is a lot of interest in electric big trucks,” says Martijn Veerkamp, Commercial Director at Heffiq B.V. “But customers must consider questions of application, power infrastructure, return on investment and more. We had very constructive meetings with CARU and were able to come together to find a solution that works for them and their focus on sustainability. Heffiq is extremely proud to supply the first electric empty container handler in Rotterdam.”

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