Dana Delivers 1,000th Transmission for Kalmar Reachstackers

Dana Incorporated today announced that the company has supplied the 1,000th Spicer® HVT2 powersplit transmission for Kalmar® Eco Reachstackers used in port logistics operations worldwide.

Kalmar has configured the transmission in its lineup of high-efficiency reachstackers since 2015. Testing on equipment in real-world port operations has shown that Kalmar Eco Reachstackers equipped with the Spicer HVT2 reduces fuel consumption by up to 40% while improving productivity by up to 10% when compared with equipment using conventional transmissions.

“The energy transition is a journey, but OEMs and equipment buyers are collaborating with Dana to integrate solutions that assist in reducing their carbon intensity today,” said Jeroen Decleer, President, Off-Highway Drive and Motion Systems for Dana Incorporated. “Our collaboration with Kalmar demonstrates how the Spicer HVT2 contributed to reduced fuel consumption and the associated greenhouse gas emissions in a plug-and-play solution that fits within current vehicle design envelopes.”

Spicer HVTs play an integral role in supporting Kalmar reachstackers at major ports around the world, including Australia, Belgium, China, the Faroe Islands, Greenland, Italy, the Netherlands, South Africa, Spain, Sweden, Thailand, Turkey, and the United States.

Driving Superior Performance and Fuel Efficiency

Spicer HVTs significantly reduce fuel consumption by decreasing engine speeds throughout the duty cycle and at idle when speeds can drop to as low as 600 rpm. Application analysis demonstrates the possibility of further savings without compromising performance through engine downsizing.

The Spicer HVT2 handles up to 235 kW (315 HP) of input power for reachstackers, empty container handlers, and other port material-handling applications. Dana also offers the Spicer HVT1, engineered for 80 to 115 kW (110 to 155 HP) of power input for mid-sized applications such as agriculture and construction telehandlers.

Leading the Decarbonization of Port Equipment

As global ports face stricter government regulations mandating lower emissions, Dana’s drive and motion solutions for reachstackers, empty container handlers, terminal tractors, and large automated guided vehicles (AGVs) provide superior performance, durability, safety, and reduced-carbon operation.

Dana supports the development of electrified mobile port equipment with the Spicer Electrified™ eSP502 e-Transmission, a dual-motor, two-speed powershift transmission providing superior performance at maximum efficiency in a compact package.

Its dual-motor concept enables the use of one or two motors depending on the duty cycle, providing superior efficiency, reducing system costs, and helping vehicles reach higher travel speeds. The eSP502 features a transmission integrated with Dana TM4™ motors, inverters, and a driveline controller in a completely electrified system solution.

In addition to the eSP502, Dana also offers highly engineered Spicer Electrified e-Axles and e-Hub drives, offering port equipment OEMs a range of drivetrain options depending on packaging, duty cycle requirements, and user preferences.

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Kalmar celebrates delivery of its 1,000th medium-range G-generation forklift truck

 

Efficient Load and Unload in Minutes

Are you looking for an automated solution to help you to load or unload trailers and containers in one shot all in just a few minutes? Ancra Systems will help you to find the best solution to improve the loading and unloading efficiency.

Ancra Systems is a renowned ATLS leader in providing automatic trailer/container loading and unloading systems. The company has a wide range of advanced technology-based systems, including Automatic Trailer Loading and Unloading Systems; Automatic Container Loading Plate System; and Automatic Trailer Loading and Unloading AGV.

These systems are designed to improve the efficiency of loading and unloading operations, reduce operational costs, and, thereby, streamline different industries’ operations. The industries that can benefit from these systems include retail; logistics; e-commerce; food and beverage; automotive; and many more.

Ancra Systems’ Automatic Trailer Loading and Unloading Systems are designed to cater to the specific requirements of different industries, enabling companies to streamline their operations and increase throughput. These systems use cutting-edge technology — including advanced sensors, computer vision, and control systems — to load and unload trailers and containers quickly, safely, and efficiently.

The company’s Automatic Container Loading Plate System is a highly specialized system specifically designed to streamline the container loading process for long or heavy goods in containers used in the wood, forest, and steel industries. This system can significantly improve the efficiency of container loading, thereby saving time and labor costs for businesses while increasing safety for workers and goods.

Moreover, the Automatic Trailer Loading and Unloading AGV is a fully automated system that uses advanced 3D slam positioning technology and BrightEye solutions to load and unload trucks, trailers, and containers. The system is highly flexible because no bulky equipment needs to be installed, and no modifications to buildings or trailers are required. Therefore, it offers an excellent automation solution to improve logistics efficiency without changing the existing processes.

In addition to their Automated Loading Systems, Ancra Systems also provides Automatic Loading Dock Equipment to help companies complete the loading and unloading process. The equipment includes Automatic Dock Doors, Trailer Positioning Frames, and Trailer Lifting System, among others. These systems are designed to integrate seamlessly with the company’s Automatic Trailer/Container Loading and Unloading Systems, offering companies an end-to-end solution for their loading and unloading needs.

Ancra Systems is committed to providing high-quality systems, innovative solutions, and good service to meet their clients’ needs. The company’s systems are designed to offer superior performance, reliability, and safety while minimizing operational costs, enhancing productivity, and streamlining loading and unloading processes. Having prioritized both quality and customer satisfaction, Ancra Systems has gained an exceptional standing, positioning itself as a preferred partner for businesses looking to enhance logistics operations.

Rio Grande Container Terminal Efficiency

Wilson Sons, the largest integrated port and maritime logistics operator in the Brazilian market, has selected ABB’s Optical Character Recognition (OCR) system for ship-to-shore (STS) gantry cranes at Rio Grande container terminal, including the QuayPro module to digitalize container stowage confirmation processes. The company has been using ABB’s automated gate systems both at its Rio Grande and Salvador container terminals since 2013. Adding Crane OCR with QuayPro to the existing gate system supports their vision to automate and digitalize terminal processes.

“This partnership means one more step towards our commitment to achieve even more efficient and sustainable operations, through technology and process automation,” said Paulo Bertinetti, Executive Director of the Rio Grande terminal.

The ABB Crane OCR solution automates the process of capturing data as containers are loaded and discharged by STS cranes. Using ABB’s advanced AI imaging technology, the system captures container numbers, ISO codes, door orientation, bolt seal presence and hazardous material labels, as well as recording images for damage inspection purposes. With the exception management system clerks can correct or adjust transactions in real time from a remote location. The solution also includes ABB MatchMaker™ which identifies the terminal trucks, allowing for the automated handoff between crane and terminal vehicles.

“ABB Crane OCR gives us an efficiency edge while the ability to streamline the stowage process automatically represents a productivity differentiator,” said Giovanni Phonlor, Operations Director of the Rio Grande terminal. “Minimizing the risk of error on data entry means more efficient operations. Technology works hand in hand with leaner, greener operations, ready for growth in traffic and in vessel capacity,” he added.

The combination of ABB Crane OCR and the QuayPro module makes it possible to streamline the stowage confirmation process, with increased productivity as a result. The module determines the actual stowage position of containers during vessel loading operations, providing input to the terminal operating system to create an accurate outbound BAPLIE (bayplan/stowage plan occupied and empty locations message) file, in addition to confirming the accuracy of inbound stow positions. Any deviation from the load or discharge plan is reported in real time enabling the terminal to adapt to dynamic variations. In addition, crane drivers get audio-visual work instructions.

“The new QuayPro module is more than an extension of the OCR system; it will change the way container terminals operate. We are proud to further strengthen our relationship with Wilson Sons and to see the positive impact of our technology on the Rio Grande container terminal operations,” said Richard Micheli, Product Line Manager OCR, ABB Marine & Ports.

The Next Evolution of Container Handlers and Lift Trucks Launched

Hyster has launched the next evolution in its range of Container Handlers and 18+ tonnes capacity Lift Trucks, featuring new state of the art cabs and controls and Stage V compliant diesel engines.

“With the new Stage V engines, businesses can continue to benefit from a low Total Cost of Ownership and meet emissions regulations,” says Chris van de Werdt, Product Strategy Manager EMEA Big Trucks, for Hyster Europe. “The new engines reduce fuel consumption while maintaining productivity and lifting speeds, bringing the cost per load moved down.”

The latest evolution to the cabins means the new cockpit-style cab across the Hyster 18 – 48 tonne lift truck series positions all truck information and controls at the driver’s fingertips.

“Work is easier and more comfortable than ever for the operators with a new seating design and large floor area,” he says explaining that the cabs feature heating and ventilation options to suit summer or winter conditions. With more glass integral to its design the new premium cab also provides excellent visibility during driving, reversing and manoeuvring.

“For container handlers, including ReachStackers, we have developed a dedicated cabin with even more floor space and a re-designed joystick control,” Chris says. “To help operations keep control of costs, the cabin also includes a performance counter which reports usage data such as the number of containers moved, fuel used per container and distance covered per container.”

To support accurate and efficient handling, Hyster Empty Container Handler drivers also benefit from a user-friendly digital performance 7” display. .

The new Hyster ReachStacker cabin includes a dual digital display with load weight and load moment information, as well as boom geometry, as standard. This helps support operators with suggested actions for maintaining stability and reducing load-centre

“Applications handling at long load centres with ReachStackers can also increase performance thanks to extra low-end engine torque on the new Stage V engines. Noise at inland terminals can also be reduced,” Chris says.

For emissions regulated markets, the new Stage V engines will be introduced gradually, with Hyster Empty Container Handlers and Hyster RS46 ReachStackers among the first models to benefit, featuring either a 7.7 or 10.7 litre engine.  The Stage V Hyster trucks also incorporate smart monitoring and service to optimise uptime in demanding applications.

The service interval of the engine oil has been extended from 500 to 1000 hours and the engine oil level will be shown in the cabin display, so there is no need to use a dipstick. A two-stage coolant level warning via the display is also standard, alongside a timer to prevent hot turbo shutdown. The transmission has also been updated across the range.

To accommodate extreme duty applications, the transmission cooling capacity of the updated Empty Container Handlers and 18-32-tonne heavy duty forklifts has been increased significantly. The trucks also feature a hydraulically driven fan that helps reduce fuel consumption and noise levels. Reversing fans can be supplied by the Hyster Special Engineering Team if required.

“Businesses can select the right truck for their needs thanks to a range of different options, from pump sizes to operating mode,” says Chris. “Add-ons include a Tyre Pressure Monitoring System, directional control on steering column, Bluetooth radio, container weighing solutions, a choice of seats and many more.”

 

 

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