Returns are a fact of retail

Retailers need to maintain efficient returns systems in their warehouses to retain customers, maximise margins and remain competitive, says Edward Hutchison, UK Managing Director of BITO Storage Systems.

Returning goods has become as an established part of shopping as buying them, since being accelerated during the era of growth in online shopping, where goods are purchased without being tried. The free returns promise carried over to all retail channels, including the high street, and has created a situation in this ultra competitive sector where the unconditional invitation of free return of goods has become enshrined. Returns being limited only to occasions when a retailer failed to match customer expectation has become a distant memory.

This has led to an evolution in shopping habits where consumers, taking free returns for granted, purchase multiple sizes or varieties in the knowledge that they can be returned at no cost. This practice is felt acutely in fashion retail, where shoppers are now accustomed to buying clothing and shoes in a variety of sizes in the knowledge that they will send back any unwanted items.

This can be clearly seen in the returns of online purchases by category in the UK in 2022, as shown by Statista Global Consumer Survey published in May of this year. It asked: ‘Which of these kinds of articles have you sent back after an online order in the past 12 months? Clothing topped the list of items people shop for by far, with almost a third of purchases returned (32%). Shoes come next (15%). All other categories follow some way behind, being evenly distributed between 3% and 8% – though 51% said they didn’t send anything back.

However, there is of course a cost to processing a return and this is leading some retailers to question the economics of free returns and to consider invoking a charge for customers. Such thoughts may not go down well with consumers, some 89% of who identify ease of returns as their top priority when purchasing online, according to data from delivery experience platform Sorted. Research from market researcher Appinio found that 71% of UK consumers would avoid shopping online if they were required to pay to return the items. It will be interesting to see what happens. But irrespective of whether a charge is imposed or not, returns still need to be processed with maximum efficiency.

Indeed, dealing with a return correctly does provide the retailer with an opportunity for positive customer sentiment, potentially increasing customer loyalty and to gain customer advocacy. Having a low-cost, simple yet effective and above all efficient returns processing pathway, will allow returned goods to be placed back on sale as quickly as possible.

The logistics sector has developed solutions to help returned goods to be processed as quickly as possible to gain the maximum value through reintroducing the goods back into stock. For many retailers now, returns are a large and important element of their inventory.

This makes the selection of the appropriate shelving system, container transport, picking methods, as well as the complete internal warehouse processes, a vital factor for an efficient returns system.

BITO provides many products and solutions that contribute to this aim. For example, pallet racking can be configured with a single pallet bay level and shelving above to provide locations for unpalletised ‘returned to stock’ items.

When using BITO’s galvanised shelving for returned items, dividers can be placed on a shelf to help organise stock simply. They can be easily moved to change the size of compartments and can clearly identify new products, for example, at a glance or separate product lines or returns.

To speed the movement of returned goods back to stock, a driverless container transporter, such as the LEO Locative from BITO, makes a smart addition to a warehouses. It helps to reduce travel times for returns as well as other tasks.

Proactive action to reduce returns can be instigated by retailers handling large numbers of items. Deploying order picking systems with minimal error rates will reduce picking errors in e-commerce. This will not only result in higher customer service levels, but will also help to eliminate incorrect orders in fulfilment as a cause of returns.

A sophisticated and highly efficient returns processing system is critical to success in many sectors and can be decisive for a business’ profitability. BITO distribution systems massively optimise order and returns logistics, improving online retailers’ competitiveness. They meet the e-commerce sector’s current demands for flexibility, speed and maximum accuracy. As a result, logistics specialists can optimise goods flow and organise returns logistics so that returned products promptly show back up in the system.

Megadyne introduces ‘game-changing’ rubber belt

Megadyne, a recognised leader in the world of power transmission solutions for logistics, has introduced what it describes as a new game changer – Megadyne Rollpower. This recent development is a high-performance elastic ribbed rubber belt that requires less maintenance than standard options and offers savings on energy consumption.

The logistics industry has been calling for an innovation, because today, more than ever, the warehouses and distribution centres are under the pressure of time. They are required to run longer and at higher speeds without sacrificing the precision and efficiency of performance.

The Megadyne Research and Development Centre has recognised these needs and proposed a matched solution Rollpower, which is designed with an extra-strong elastic polyamide cord tension members for greater flexibility and extended belt life. Rollpower eliminates the need for frequent replacements, and its antistatic qualities prevent the accumulation of dust and dissipated electrostatic charges. The wide working temperatures, from -40°C to 120°C, make it operable in a variety of working conditions.

Though Rollpower has been originally developed with logistics applications in mind (including receiving lines, order picking, sortation, transfers and diverters), it may also be a suitable match for the world of domestic appliances and fitness.

What Are the Benefits?

Rollpower means improved efficiency. It provides stable tension, together with smooth, reliable and quiet running. Because of the resistance to wear, aging and abrasion, the life of the belt is extended. This, in turn, translates into cost savings. The belt can reduce energy requirements by up to 5%.

The installation is fast and easy. Rollpower is able to run even 50 rollers together. There is no need to use idlers or tensioners. No slippage occurs because of the precision of rib design and accumulated sidewall friction.

This innovative solution requires also less maintenance. The process of replacement and installation is simple, and the line downtime is significantly reduced.

Fives aims to revolutionise the way people shop

Fives, one of the world’s most preferred partners for transforming supply chain facilities, has been chosen by the start-up mon-marché.fr, created by Prosol, the entity behind Grand Frais, to automate its new flagship called “Quartier Général du Goût”. This new location, which is revolutionising the way people shop, has just opened its doors to the public in Puteaux (France).

Already present in Paris and its near suburbs thanks to home delivery and “click & collect”, mon-marché.fr has just opened a new flagship in the Paris region, called “Quartier Général du Goût”. Designed as a real entertainment area, customers are welcomed in a large hall and do their shopping via an iPad or the mon-marché.fr application. Once the order has been validated, machines and robots coordinate with the operators to put together the basket.

To make this project possible, mon-marché.fr has equipped itself with the best cutting edge technologies, including the wide range of EASY-Stream conveyors from Fives.

Modular and complete, EASY-Stream conveyors (belt and roller conveyors, dosing conveyors, belt sorters…), integrate perfectly into any type of system thanks to a wide range of configurations designed to handle all types of loads.

Fives ’conveyor solution is installed on the three levels of the concept store and includes overhead conveyors, a total of 11 lanes, three sorters, four drop-off stations and five elevators that will allow mon-marché.fr to complete thousands of orders per day in less than 10 minutes.

Thanks to Fives’ expertise as a supplier and integrator of advanced automation technologies and its intimate understanding of its customers’ processes and objectives, the 450 sq m facility combines optimised storage (more than 1,500 fresh and grocery products at five different temperatures) and fast order picking.

“We are the first in France to use this robotic technology in an urban network in the heart of a city, with optimised storage temperatures for each product category,” declares Carlos Pichel, Innovation Director of Prosol, the entity that created mon-marché.

“Our customers in the food retail sector are under great pressure from consumer demands. These solutions for optimising order preparation are now one of the criteria for differentiation and competitiveness. Therefore, we are increasing their development. At Fives, we are convinced that micro-fulfilment is the future of intralogistics, and our ambition is to become the No. 1 partner of the major players in the market,” says Zakariae Haoudi, Sales Director of Fives Intralogistics SAS, specialised in automated solutions for micro-fulfilment.

Safe with only one sensor

Leuze has launched the world’s first safety bar code positioning system. With the FBPS 600i, only one device is needed for safe position detection.

In the past, system manufacturers had to use two sensors and two different technologies for position detection. But not anymore: The new FBPS 600i safety bar code positioning system from Leuze enables position detection with a single sensor.

The FBPS 600i is connected to a safe evaluation unit via two SSI interfaces and is suitable for applications up to performance level e.

In intralogistics, it is important that the stacker cranes and transverse transfer cars pose no danger to the staff. The position and speed must be monitored during maintenance work or when operating with a manned car. Until now, system manufacturers had to use a redundant setup with two sensors in order to meet performance level d.

This problem is now solved with the new single-sensor safety bar code positioning system FBPS 600i, which already meets the requirements of performance level e. This means that safety functions can now be easily implemented. The unit is connected to a safe connection unit, for example, a frequency inverter, via two SSI interfaces. The FBPS 600i also requires less space in the system, and the installation effort is reduced significantly.

Ideal for quick movements

The FBPS 600i has an impressive error reaction time of only ten milliseconds. This makes it especially suitable for position detection when quick movements are involved. Important parameters, such as the speed curves and the throughput can be optimised as a result. The sensor’s large working range of 50–170 millimetres also enables flexible integration in different types of systems.

The new safety bar code positioning system is installed on the stacker crane or transverse transfer car. A bar code tape is affixed on the opposite rack. In the development of the FBPS 600i, the Sensor People emphasised maximum reliability: With every scanning pass, the FBPS 600i reads multiple codes of the tape, from which the software determines highly precise position values.

The sensor scans the code at various locations through the diagonal path of the scanning beam and the movement of the transfer car. This prevents reading errors caused by local soiling or damage. The self-adhesive bar code tape, which was optimised for industrial application, also facilitates flawless operation: It is UV resistant, extremely resilient, and mechanically durable. In addition, the printed position values are easy to read and simplify handling.

The well-thought-out fastening concept with a quick-change system ensures simple mounting of the FBPS 600i devices. The device can be safely secured with an easy-to-access screw on the mounting clamp. This saves time during assembly.

 

BEUMER Group: stronger together at bauma

bauma is the world’s foremost meeting point for the construction, building materials and mining machinery industry – and the BEUMER Group will present its extensive product portfolio to visitors in Hall B2 at Booth 413 from October 24-30 in Munich.

Since May of this year, the full-service provider has been offering its entire product spectrum, ranging from bulk material handling, and processing plants to conveyor technology. Customers are provided with complete material transport solutions from a single source. The BEUMER Group has been firmly anchored in the bulk solids handling technology market for decades.

The acquisition of the FAM Group in May significantly strengthened the system provider’s position in the minerals and mining markets. The FAM Group has its headquarters in Magdeburg, Germany. It is an internationally active, medium-sized group and a manufacturer of systems for opencast mining, stockyards, mineral processing, ports, conveying and loading.

As one of the leading suppliers, the BEUMER Group offers machines along the entire transport chain for bulk goods. Efficient solutions, including the extraction, conveying, loading, storage and processing of various raw materials, are developed and implemented for various industries. The BEUMER Group combines many years of serial production know-how with customized manufacturing experience, offering high-quality engineering and extensive services. The Group’s employees are highly skilled in loading systems, opencast mining, storage, processing, conveying, and port technologies.

The BEUMER Group delivers turnkey complexes for the extraction, transport, and processing of raw materials, thanks to its wide range of large-scale equipment and individual machines for opencast mining, such as bucket wheel excavators, belt wagons and conveyor systems. Mine operators can transport various bulk materials with BEUMER’s pipe and overland conveyors, even over long distances and above terrain which is often rough and impassable.

Steep gradients and tight curve radii enable individual routes to be adapted to the topography and the task at hand. The BEUMER Group can customize the systems to match the conveying task and topography exactly. The system provider relies on modern planning and layout tools to support plant operators early in the project and design the ideal conveying solution together with the customer.

Sand and gravel, clay and limestone, gypsum, building site rubble – the reference list of the BEUMER Group’s materials is extensive. From a technical standpoint, the systems are always at the heart of production. The product portfolio includes extensive storage space technology, loading systems and various crushing & screening plants, including impact, hammer, single & double-roll crushers, plus many more crushers and mills.

Cement works rely on the BEUMER Group’s conveying solutions to move limestone over long distances from the quarry to the plant, making operations more sustainable and reducing the plant’s ecological footprint. The product range includes continuous ship unloaders with bucket elevators, mobile ship loading systems and stationery & movable ship loaders. The BEUMER portfolio also provides storage space technology for ports, enabling them to handle many types of bulk goods.  Loading heads ensure fast and dust-free loading of bulk goods into silo vehicles or rail cars.

The Group also offers loading and unloading systems for bags, enabling rail cars and ships to be dealt with quickly and safely. The BEUMER autopac automatically loads cement-filled bags onto truck beds, gently and in the desired packing pattern. The Group also offers complete high-performance packaging lines for bagged bulk goods, ranging from filling and palletizing lines to stretch hood packaging.

 

Swiss paper company orders Element Logic AutoStore system

System integrator Element Logic has implemented another AutoStore system in Switzerland. The maximally flexible AutoStore concept has enabled a solution for the logistics centre in Niederuzwil in which storage and picking take place separately on two different building levels.

Increasing capacities, optimising processes, increasing efficiency – with these demands to strengthen its wholesale activities, the Swiss wholesaler Scheitlin-Papier AG decided to build a new modern logistics centre in Niederuzwil/St. Gallen. Scheitlin-Papier is a part of the international trading group DHYS Group and a member of the GVS Group Handelsgenossenschaft.

The new warehouse location is 20km from the company headquarters in Wittenbach. An AutoStore system will be installed for the storage of small parts. Scheitlin-Papier AG commissioned system integrator Element Logic with the design and project implementation of the automated storage and picking system. As the first official AutoStore integrator, the company has implemented more than 200 AutoStore solutions.

“In addition to the many advantages of the AutoStore concept, the proven expertise was a key factor in the awarding of the contract,” explains Claudia Scheitlin, co-owner of Scheitlin-Paper AG. The family business is a successful trading company and offers its customers solutions and products in the fields of professional cleaning, medical, hygiene, catering and packaging. The product range comprises more than 12,000 articles, half of which must always be available. In addition to standard articles, Scheitlin-Papier sells custom-made products as well as individually printed articles in order to be able to supply customers with “everything from a single source”.

For the new logistics centre in Niederuzwil, Element Logic built an AutoStore system for around 15,000 containers on an upper floor of just 400 sq meters. Up to 15 containers are stacked on top of each other in the aluminium grid, which is just over five meters high. Three small R5-series robots work on the surface of the grid and handle the storage, transfer and retrieval of the totes. For order picking, they transfer the totes with the desired articles to two workstations in the basement, so-called SwingPorts.

Two further ports for flexible expansion in the event of future throughput increases are already provided for in the system layout as frames. Another special feature of the system is its installation between two building walls. This eliminates the need for two side panels. The ports are on the building level below the AutoStore warehouse. This is also where the packing areas and shipping preparation are located, so that the material flow is efficiently integrated into the overall process sequence without internal detours. To ensure separate fire protection areas for the two building levels, the SwingPorts are equipped with horizontal fire doors.

“Both in terms of adaptation to local conditions and in terms of customer-specific equipment and future scalability in terms of storage capacity and performance, the AutoStore concept offers maximum flexibility,” sums up Joachim Kieninger, Director Strategic Business Development for the D-A-CH region at Element Logic. “This allows us to develop and implement the optimal solution for every industry and all requirements. The plant for Scheitlin-Papier AG will be one of our most interesting reference plants in the Swiss market.”

Go-live of the plant is scheduled for April 2023.

 

 

Addverb’s shuttle system optimises delivery demands

Addverb Technologies, a leading automation solutions provider for warehouses and distribution centres, has launched Medius, its new multi-level shuttle (MLS) system. Medius is an automated and highly dynamic shuttle system that performs the function of storage and retrieval on multiple levels and is designed for businesses that want to increase storage density or establish an automation operation capable of rapid delivery that is scalable and modular. Based on goods-to-person principles, automated storage retrieval systems (ASRS), and carton shuttles, Medius will enable agile ergonomic order fulfilment processes.

Optimising the use of space within a warehouse, Medius can operate at seven levels (3.7m/12ft high) with the ability to add more aisles by combining multiple MLS systems. Perfect for the storage and retrieval of cartons or totes, Addverb’s latest automated robotics solution features a storage capacity of 255,000 crates, double-deep tote-picking, and the ability to travel horizontally and vertically with 35 to 40 double cycles per hour.

With an increasing demand for businesses seeking safe and efficient automation capabilities in the rapid execution of delivering goods, Addverb’s Medius offers key features, including:

  • Enabled with seamless integration interface with any WES/WMS
  • High SKU system that caters to industries such as e-commerce, pharmaceutical, and FMCG
  • Low maintenance without disrupting other MLS operations
  • Increased efficiency with high throughput and an ability to store and retrieve

“The lines between traditional retail and e-commerce are becoming increasingly grey, which forces the need to engineer and empower warehouses with resilient and innovative technologies,” said Sriram Sridhar, CRO, Americas at Addverb. “At Addverb, we are in constant pursuit of providing a range of technologies to balance throughput and storage capacity challenges for omnichannel retailers and provide customers with a partner they can trust to offer such solutions.”

In addition to being able to operate on Addverb’s own software integration solutions, Medius is equipped with an automatic braking system and features an IP24 rating, allowing for grocery warehouse and distribution centre operations.

With the unveiling of its newest multi-level-shelving system, Addverb continues expanding its portfolio of fixed and flexible automated solutions. Earlier this year, Addverb announced its expansion into North America and South America, and established key partnerships, leveraging the company’s integrated solutions in the ever-growing e-commerce market.

 

Roller sensor bar ends conveyor headaches

SICK has developed a versatile and easy to install Roller Sensor Bar to tackle common conveyor downtime headaches for operators in wide-ranging materials handling, parcel sorting or logistics hubs.

The SICK Roller Sensor Bar has been perfected to deliver high sensing performance when detecting the leading edges of varied, flat or irregular shaped packages on conveyors. Mounted between rollers or belted sections, the SICK Roller Sensor Bar’s flexible concept dispenses with the need to pre-qualify and stock multiple sensor types.

Quickly mounted using spring-loaded end caps, a pre-configured SICK Roller Sensor Bar is ready to start work without needing to be aligned. Whether mounted during conveyor manufacture or fitted to an existing production line, the time taken to install and set up a Roller Sensor Bar is minimal.

Eliminate Conveyor Jams

“Conveyor jams are a common headache for all sorts of logistics and materials handling environments. The Roller Sensor Bar eliminates the unplanned downtime caused when conventional sensor set-ups cause jamming, package build-ups or misdirects,” says David Hannaby, SICK’s UK Product Manager for Presence Detection.

“Jams can happen when packages catch on sensing holes in the conveyor walls, or on the sensor themselves. The Roller Sensor Bar can also be configured without blind zones at the sides of the conveyor. Installation and alignment time is reduced, and there is no need to purchase extra mounting brackets or reflectors.”

SICK says it has made it quick and easy to customise the Roller Sensor Bar so it can detect a wide range of shapes and sizes of packages simultaneously, in any orientation, and even when they have irregular or thin leading edges. It can therefore be quickly adapted for a broad range of detection needs from, non-transparent poly bags and jiffy packs through to totes or pallets.

Users specify the sensor bar length ranging from 200mm to 1.2m, then set between two and eight sensing points spaced 50mm to 200mm apart. As a result, they achieve alignment precision and avoid detection blind zones. Positioned to detect from below, the SICK Roller Sensor Bar has excellent ambient light immunity so false trips and triggers, e.g. by reflections from high visibility clothing, are avoided.

A choice of ten different connector types and nine standard cable lengths ensure quick and easy installation, not just into all kinds of roller conveyors, but for belted conveyor sections and flexible conveyors.

The IO-Link variant of SICK’s Roller Sensor bar enables operators to access diagnostic information to reduce conveyor downtime. Using IO-Link, individual beam breaks can be identified for product alignment checks, e.g. to confirm a divert has happened, or to alert when objects are skewed or in the wrong position on the conveyor. It can also track each sensor’s operating status and alert to service or maintenance requirements.

With an IP67-rated housing, the SICK Roller Sensor bar is resilient to the ingress of dust or water during cleaning procedures.

 

Smart way to make machine interventions safer

Brady Corporation says it is possible to increase workplace safety with a world-class Lockout/Tagout solution from a single supplier.

Easily de-energise machines during maintenance to prevent accidents related to moving machine parts and any type of machine energy. Manufacturers worldwide use solution from Brady Corporation to optimise existing – and to implement complete – Lockout/Tagout programmes that maximise workplace safety and protect employees.

There are seven reasons Brady is the preferred partner in Lockout/Tagout projects. Check them out below.

7 reasons Brady is the preferred partner in Lockout/Tagout projects:

  1. 1. Best-in-class lockout procedures: No time to set up safe Lockout/Tagout procedures? Invite a Brady Safety Engineer to identify all machine energy isolation points and create illustrated, machine specific, world-wide best practice Lockout/Tagout procedures for your approval.

2. Optimal procedure management: The process of managing, creating, updating, reviewing, scaling and communicating visually instructive lockout procedures becomes a matter of clicks.

3. Block access to any energy control point: Temporarily block access to valves, buttons, fuses and any energy isolation point with Brady’s complete range of dedicated Lockout/Tagout devices.

4. Best safety padlocks in the world: Effectively secure the isolated state of your machines during maintenance with Brady’s unique SafeKey padlocks that offer 700% more lock and key options for elaborate, futureproof lockout programmes.

5. Reliably identify every lockout: Easily communicate about ongoing maintenance interventions with reliable Lockout/Tagout tags that can be delivered to, or created at your premises with Brady’s safety printers.

6. Practical lockouts: Make Lockout/Tagout even more practical and efficient using Brady’s wide range of clever accessories.

7. Easily distribute lockout tools: Highlight the right solutions for specific lockouts, and encourage tool returns to the right location with Brady’s custom shadow boards.

CLICK HERE to discover complete Lockout/Tagout solution from Brady.

Lockout Tagout Guide: Enable Safer Machine Intervention

Lockout/Tagout can save lives during machine maintenance and interventions in production facilities. 15-20% of workplace accidents can be avoided with Lockout/Tagout which is why the procedure should be part of any ambitious go for zero programme that bans accidents from the workplace.

CLICK HERE to download the free Lockout/Tagout guide.

 

IP camera monitors hidden areas

Playing it safe in the event of a fault: The LCAM 308 IP camera from Leuze monitors hidden areas on stacker cranes and conveyor lines. This allows operators of logistics centres to trace back events reliably and rectify faults quickly and efficiently.

Even in modern logistics centres, it is not always possible to fully rule out faults. However, system operators can take steps to guard against this: The new LCAM 308 IP camera from Leuze records the 60 seconds prior to a fault in full HD. This enables events to be easily traced back. This is important if you want to rectify a malfunction quickly and efficiently. The camera is flexible in use and is suitable for visually monitoring hidden areas on stacker cranes and conveyor lines.

Diverse functions

Thanks to the comprehensive range of functions, system operators are equipped for every situation: For example, a live stream in HD resolution can be called up if required. Furthermore, the snapshot mode allows individual images to be captured, e.g. content of a box. This feature can be used during order picking to document whether the goods in the box were complete.

Practical: Standard browsers or standard streaming tools are all that’s needed for transmission of the 60-second recording or the live stream. No additional software is required. Operators are also spared having to deal with a flood of data: The LCAM 308 IP camera has a ring memory so that only the period before and after an event remains saved.

Harsh environments

With its robust metal housing, the LCAM 308 industrial IP camera has an IP65 protection rating. Dust cannot get inside and the device is water-jet proof. The advantage for mounting: Dovetail, threaded holes and a wide range of mounting accessories enable universal installation.

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