Hidden Dangers of Cargo Fires

The industry bodies of the Cargo Integrity Group expand on their concerns relating to cargoes that can catch fire and cause significant damage and casualties under certain conditions. Circumstances created by an alignment of mistakes, oversights, or failed controls can turn a minor incident into a major event.

Following its identification of ‘cargoes of concern’, the Cargo Integrity Group (the Group) now focuses on the issues that may commonly compromise safety by initiating or proliferating fire under certain conditions.

It is recognized that many of the cargoes in this category, labelled ‘reactive hazards’ already fall within the scope of Dangerous Goods regulations. These regulations start from the premise that the transport of Dangerous Goods is prohibited – except in accordance with the details of the regulations.

However, incidents still occur too frequently; as the judge in one casualty litigation explained, disasters are only infrequent due to a “lack of a similar perfect storm of events, and simple good fortune”. All that is required is an alignment of mistakes, oversights, or failed controls. The Group is at pains to explain the dangers associated with these cargoes and emphasize strongly that only reliance on robust diligence or precise emergency response prevents many minor incidents becoming major casualties.

Furthermore, the Group is generating greater awareness overall and urges attention to the need for stringent compliance with mandatory regulations, such as the IMDG Code, and adoption of industry good practices, such as found in the CTU Code.

Such cargoes with reactive hazards include:

Calcium Hypochlorite, a powerful oxidiser, prone to rapid decomposition. In low concentrations, the chlorine content is used as a water cleanser and disinfectant, such as household bleach and swimming pool maintenance. Decomposition – taking place constantly at a very slow rate – is accelerated by higher temperatures and by contamination. The latter can be unpredictable since it necessitates rigorous controls over the raw materials used and the entire manufacturing process.

Charcoal concerns include among others charcoal that is intended for burning on barbecues, shisha pipes etc – sometimes having been treated with accelerants to assist ignition. There has been lengthy debate at IMO to fashion a revised safety framework for transport by sea, that will become mandatory from January 2026. This will remove an unreliable test regime and require that charcoal is always declared as a DG.

Cotton and Wool, Fishmeal and Krill and Seed cake are perhaps less in the public eye, but also prone to self-heating and fire, where integrity and care are required both to ensure compliance and maintain safety during transport.

Lithium ion battery hazards are becoming known, but many are emergent, not least as science advances global energy transition. Many incidents to date have involved new batteries; the hazards will only multiply with age and deteriorating condition. While this will challenge the recycling industry, the reality is that all these products, whether new, used, in use, damaged or end of life, will impact the transport and storage industries for decades to come.

The Group calls for continued and thorough research into all the hazards presented by lithium ion batteries and dependent devices. Apart from fire, incidents have revealed risks from toxic gases and vapour cloud explosions that can be critical in transport and storage.

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UN Pallet Boxes for Safe Lithium Transport

Accumulators and batteries containing lithium require highly sensitive handling in strict accordance with legislation. For logistical processes surrounding production, storage, transport and disposal of dangerous goods, the plastics pioneer Craemer provides safe pallet boxes made of polyethylene (PE). Ideally suited for such logistics processes: The certified and UN-approved boxes for dangerous goods (4H2, 11H2, 50H), injection moulded in one piece and particularly sturdy.

Circular economy and environmental protection in the fields of dangerous goods logistics, battery logistics and recycling only work with reliable containers – such as UN-approved pallet boxes made of high-quality PE from Craemer. The Craemer Group, with its plastics processing since 1958 and its four production sites in Europe, is one of the leading manufacturers of pallets worldwide.

UN Pallet Boxes

CB and SB3 pallet boxes (outer packaging types 4H2, 11H2, 50H) are certified as being suitable for dangerous goods in transport, storage and disposal of not critically defective lithium batteries and accumulators. The sturdy boxes are available in industrial and Euro dimensions as well as with particularly large volumes – all with closed walls, three longitudinal runners, precisely fitting lids, tensioning straps, dedicated fields, and RFID tag options. The seamless design and smooth inner walls allow easy emptying, cleaning and drying.

With a volume of 470 litres, the CB1 pallet box for dangerous goods in Euro dimensions (external dimensions including the lid: length of 1236 mm x width of 836 mm x height of 766 mm) has a certified maximum gross mass of 437.5 kilograms. With its volume of 610 litres, the CB3 pallet box in industrial dimensions (1237 x 1036 x 766 mm including the lid) has a gross mass of 438.8 kg. The high-walled CB3 High scores with its 1.000-litre volume.

The assets of the SB3 pallet box in industrial and Euro dimensions (1218 x 1018 x 834 mm including the lid) are its 610-litre volume, a maximum gross mass of 600 kg, and a Euro stacking system (all-round stacking level). With volumes of up to 2,988 litres, the larger-sized mega boxes (up to 2,950 x 1,850 mm) are suitable for particularly large lithium batteries or accumulators.

Ideal for packing groups II and III

Even with frequent use, the pallet boxes remain dimensionally stable and maintenance-free as well as resistant to most chemicals and cleaning agents. The prescribed filling materials for the transport of not critically defective lithium (ion) batteries in boxes with UN-approvals 4H2 and 50H can be supplied by Craemer from a German manufacturer.

The UN-certified pallet boxes of the CB and SB3 series all fulfil the provisions of the test requirements for dangerous goods of packing groups II and III. This includes the European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR), requirements concerning the International Carriage of Dangerous Goods by Rail (RID), by sea (IMDG Code), by air (IATA-DGR) as well as the UN Recommendations for Dangerous Goods.

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LCL Service for Dangerous Goods

The international transport and logistics provider cargo-partner has once again expanded its range of LCL solutions and introduced a new sea freight consolidation service for dangerous goods from China to Europe. The service is suitable for a wide range of products and industries, including automotive components, car batteries and electronic goods with various types of integrated batteries.

As shipping companies react to lower demand with blank sailings, cargo-partner has recognized the need to offer its customers more flexibility and respond to special requirements. To meet these challenges, the logistics provider has introduced a new weekly consolidated transport service for goods that are classified as DG Class 8 and DG Class 9 by the International Maritime Organization (IMO). This classification includes products such as various types of batteries, whole electric vehicles, handheld power tools, e-bikes and e-scooters as well as many other electronic devices with an integrated power source.

cargo-partner offers this service with weekly departures from Shanghai to Koper and average port-to-port transit times of 29 days. An additional door-to-door service includes pickup and consolidation from anywhere in China, deconsolidation at cargo-partner’s logistics centres in Budapest and Ljubljana, and delivery to any destination in Europe. In addition, the logistics provider can offer a range of ocean shipper’s and buyer’s consolidation options.

“Many of our customers are currently looking for a reliable solution for their import shipments from Asia – especially for industries that require specific battery components,” explains Felix Miletich, Corporate Director Product Management Sea Cargo LCL at cargo-partner. “With our dedicated LCL services for dangerous goods that include a wide variety of batteries, accumulators and other rechargeable cells, we can provide a stable and reasonable alternative to other forms of transportation.”

Additional air and road transport solutions for dangerous goods

In addition to this cost-effective LCL sea freight service, the transport provider also offers air freight and road transport solutions for DG cargo on request. cargo-partner long-standing experience in transporting dangerous goods from Asia to Europe and vice versa, as well as on other popular international transport routes, including door-to-door solutions, customs clearance and comprehensive logistics services through the company’s extensive warehouse network.

cargo-partner is a privately owned full-range info-logistics provider offering a comprehensive portfolio of air, sea, land transport and warehousing solutions. With 40 years of expertise in information technology and supply chain optimization, the company designs tailor-made services for a wide range of industries to create competitive benefits for its customers all around the world. Founded in 1983, cargo-partner generated a turnover of over 2.06 billion euro in 2022 and currently employs more than 4,000 people worldwide.

 

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