When the Consumer Says ‘Return’

Direct-to-Consumer (D2C) eCommerce sales keep increasing. Good news for retailers, logistics and warehouse operators, but not necessarily if many items are sent back after receipt. David Priestman reports on how reverse logistics can be made less challenging.

“Amazon-style returns for D2C brands,” is what ReturnBear’s CEO, Sylvia Ng (pictured, below), told me her company can offer when we met at Manifest Las Vegas. International ecommerce returns management is the forte and niche of the Canadian company she leads. “Some buyers know they will return items when they buy them,” she states.

Returns rates in the D2C brand sector average a whopping 35%, with clothing and fashion being the largest sector for returns by far. “Electronics, home goods, and beauty products tend to have high return rates,” Ng adds. “Electronic goods often face issues with buyer’s remorse or compatibility concerns, while homeware goods like furniture can suffer from size mismatches.”

Sylvia Ng

Returns cause inevitable supply chain headaches, but how can they be ameliorated? As a 4PL (fourth party logistics operator) ReturnBear, based in Toronto, work with brands to lessen the costs and complications of returned, unwanted goods. In 2024, ReturnBear surpassed the 1 million returns milestone, processing over 1 million returns through its end-to-end system, which includes a returns portal and automation software.

“Merchants face high costs and returns take too long,” says Ng, adding that sustainability issues also press brands and retailers to lessen the, often, long load back. When a consumer wants to return one item or more and be refunded a retailer merchant first has to provide them with a shipping address label. Ideally, the consumer should get an instant refund but do the first mile of the return journey – namely to take the re-packaged parcel(s) to a returns centre.

Keeping it Local

If a brand merchant sells in multiple countries ReturnBear keeps the products local. The company has such a facility near us, in Milton Keynes, Buckinghamshire, that receives all British returned items and keeps them in the UK for re-despatching. When the item(s) are received back at the returns centre they can be checked, inspected and re-packaged or tagged ready for delivery to the next customer, without going all the way back to the retailer’s warehouse or factory, which is usually far from the consumer and often in a different country.

“Merchants can easily sell in a hundred countries overnight using global selling platforms,” Ng tells me, “but there is no easy way to get returns back. Our expansion into the UK market is part of our vision to be the first global end-to-end platform for single-day returns. The new MK facility is run in partnership with Reship and the expansion coincides with us extending our support to clients.” By entering the UK market, ReturnBear can now offer a suite of reverse logistics solutions to enable merchant retailers to provide good experiences without a direct local presence.

“Cross-border eCommerce continues to outpace domestic growth, driven by increasing consumer confidence in international shopping and the expansion of global fulfilment networks,” Ng says. “However, challenges like returns, duties, tariffs, and logistics complexities remain key pain points – ones that we help brands navigate.” There is a need to streamline returns processes and improve customer experience.

ReturnBear offer merchants package-free and label-free convenient return points as an alternative to returning items by post. The company claims that as much as half of return logistics costs can be saved by this method. There are over 1000 such return drop-off points in Canada, covering 80% of the population there. “While Canada is our primary operational base, we operate in the US, UK and Australia with dedicated returns warehouses that help merchants receive, verify, and process returns. Where applicable we forward fulfil the returned inventory to local customers, preventing the need for merchants to ship product back to centralized warehouses that are typically across borders or oceans. With this service we reduce the distance travelled by returns by 40% and therefore reduce emissions by the same amount. We’re seeing strong demand in the US, UK, and Australia for this service which is very aligned with our strategic expansion.”

Stopping Fraud

Cross border returns, with pre-clearance, commercial invoices and shipping manifests are provided. What about bulk shipments? “Our batch consolidation model allows brands to reduce the cost and environmental impact of returns by grouping multiple returned items together before they are shipped back to a warehouse or resale location. Instead of processing individual return shipments, items are collected at regional hubs and shipped in bulk – lowering logistics costs, reducing carbon footprint, and improving efficiency.”

“Fraud prevention is important, so we verify that the correct item has been returned if a refund has been actioned by the scanning of the returns shipping label,” Ng explains. “Merchants can easily sell in a hundred countries overnight using global selling platforms. But there is no easy way to get returns back. Our expansion into the UK market is part of our vision to be the first global end-to-end platform for single-day returns,” she added. “Consumers check for convenient returns before buying, and merchants must meet consumers’ expectations to grow in local markets. ReturnBear provides a simple way to do that.” And we all must keep the consumer happy, right?

Rise of Direct-to-Consumer in Europe

Nearly six out of ten European organisations (59%) across ecommerce, manufacturing, retail, transport and logistics supply chain, and wholesale say their investment in the Direct-to-Consumer (DTC) delivery model has increased since early 2020, with a total of 18% saying it has increased significantly. By increasing their investment, organisations believe they can improve profit margins, reduce cost, and service customers more effectively.

That’s according to a European Direct-to-Consumer research report by Deposco, a leading provider of omnichannel supply chain fulfilment solutions, polling decision-makers across the UK, Benelux and the Nordics, which points to a dynamic, fast-growing DTC sector.

However, organisations are also facing a range of barriers related to people and technology when it comes to achieving the DTC success they are seeking. These include, in the former category, lack of skilled staff, highlighted by 17% of the survey sample and culture of the company (16%), and in the latter, physical infrastructure (19%) and difficulties identifying the right infrastructure for DTC (16%).

Sustainability and Customer Experience are the key growth drivers of DTC in Europe

The latest technology is key in helping businesses protect themselves from failing to fulfil customer expectations when operating DTC. The survey reveals that many organisations are considering complete categories of products and even their whole range through DTC. Organisations must ensure that they are investing in people and technology and making sure that that their systems and processes are working at optimum efficiency levels. Putting money behind order management and fulfilment will be a key part of that.

42% of the survey sample highlighted investing more in order management and fulfilment technology as a key way of protecting themselves from failing to fulfil customer expectations when operating DTC while 29% referenced creating real-time visibility across all inventory locations.

Deposco’s complimentary report, The Rise of Direct-to-Consumer in Europe: How businesses can break through the barriers and make a success of DTC channels, is now available.

Direct-to-Consumer Evolves

A newly released report on the rise of Direct-to-Consumer (DTC) found that decision-makers across ecommerce, manufacturing, retail, transport and logistics supply chain, and wholesale businesses in North America find DTC channels key to unlocking better customer experiences and achieving higher profit margins.

The research, commissioned by Deposco, a leading provider of omnichannel supply chain fulfilment solutions, highlights these findings about the rise of Direct-to-Consumer models:

• When asked about key drivers for using DTC models over a third (36%) of respondents highlighted access to more customer data to drive business strategy and a further 31% referenced reduced costs
• Almost 9 out of 10 respondents (89%) have seen increased sales through DTC channels over the past 12 months

This report indicates a massive trend that DTC – which will contribute more than one-half of overall sales by 2026 – enhances the customers experience in tandem with ensuring profitability of organization as the biggest benefits of DTC. Further to this the report also reveals that sustainable practices are an emerging focus for DTC brands. Almost half (48%) of the sample say they have the capability to “easily combine separate orders for delivery at the same time”, an approach that reduces environmental emissions by bringing down the number of deliveries needed.

The focus on sustainability is also gathering ground across the wider supply chain, with 30% saying they are looking toward growing the proportion of stock sourced from nearshore suppliers. Long-term scalability and future success with DTC will require proactive moves toward enhanced efficiencies and operational savings. For example, investing in technologies that allow different retailers to collaborate on delivery runs, or incentivize consumers to go for a more sustainable option through a better price on consolidated orders, would benefit everyone.

Deposco’s complimentary report, ‘The Rise of Direct-to-Consumer in North America: How businesses can break through the barriers and make a success of DTC channels’, is now available.

Deposco’s Bright Suite of omnichannel fulfilment supply chain applications is how fast-growing companies rapidly scale their warehouse management and order management operations, so they can see what inventory they’ve got, where it is, and where to position it to fulfil demand when It’s Grow Time™. It’s the only solution that provides this much actionable insight into both your supply chain and the broader marketplace. Streamlined into One Solution, One Focus, One Team. That’s why over 3,000 of the world’s fastest-growing ecommerce and DTC businesses rely on Deposco. We’re supporting over $10 billion in sales and over 51 million consumer orders annually. Last year, we saw total shipment growth increase by 78%.

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