KiK Completes WMS Integration

KiK Textilien und Non-Food GmbH continues to rely on the supply chain expertise of the Ehrhardt Partner Group (EPG). Following the successful launch of the LFS warehouse management system at the newly built distribution centre in Rabowice, Poland, the system is now also fully operational at the Kostolné Kračany site in Slovakia.

With the completion of the hypercare phase, KiK reports an entirely positive outcome: a structured, collaborative implementation, in-depth process knowledge, and a smooth go-live — both in Poland and Slovakia. Together, the two modern logistics centres form the backbone of the supply network for over 4,200 stores across 14 European countries.

The implementation of LFS was not just a technical challenge, but above all a collaborative project that crossed national borders. The central logistics team in Bönen, local staff on site, the SAP team, and EPG’s supply chain specialists worked closely together in a tightly coordinated effort. The excellent alignment among all parties involved was particularly praised. “The way the go-live was executed on site — it was truly first-class,” emphasized Michael Frölich, Managing Director of KiK Logistik GmbH. “The project team was exceptionally well-prepared, communicated as equals, and was consistently solution-oriented.”

142,000 Picks per Day

Kostolné Kračany demonstrates what modern warehouse logistics can achieve. Covering 46,000 square metres and offering around 40,000 pallet spaces, the LFS system manages all processes— from chaotic warehousing with an integrated FIFO principle to precise inventory traceability. The average daily throughput is 112,000 picks, with a record high of 142,000 picked units in a single day. In addition to textiles, the facility also handles seasonal non-food items such as decorations and toys. Specialized areas support the storage of hazardous materials and temperature-sensitive products like confectionery and beverages. Modern mobile data entry (MDE) devices and tablets are used throughout the facility, ensuring smooth process integration and transparent quality control from goods receipt to shipping.

Unified IT Structures as a Foundation for Scalability and Efficiency

With the implementation of LFS in Poland and Slovakia, KiK is pursuing a clear digital strategy: standardizing processes, harmonizing IT structures, and integrating new locations more quickly. Integration with the central SAP ERP system was achieved via standardized interfaces. Numerous custom extensions, such as for managing external warehouses or handling complex picking logic, highlight the system’s flexibility. A key success factor was the well-designed training concept. Employees were prepared for the new LFS using a hands-on approach in a test system. Lessons learned from the Polish rollout were deliberately applied to the implementation in Slovakia — an excellent example of effective knowledge transfer.

“The successful implementation of LFS at two international sites is the result of exceptionally close and trusting collaboration,” says Alain Linder, Team Lead Project Management Consulting at EPG. “Strong process knowledge on both sides, clear communication, and a shared goal made this project a true model for success.”

At KiK Logistik’s headquarters in Bönen, preparations for the next expansion phase are already underway. In the future, LFS will also control a fully automated high-bay warehouse with pallet conveyor technology at that location.

Future-Oriented: Real-Time Data, Transparency, and Paperless Processes

After going live, KiK continues to work closely with EPG to further develop its digital logistics landscape. Already today, the analytics tool TIMESQUARE provides meaningful real-time KPIs on pick times, warehouse utilization, and inventory transparency — an essential foundation for data-driven optimization.

The next milestone is the introduction of a digital delivery note. Currently, a physical packing list is still included in each shipment, but going forward this step will be completely paperless, from goods receipt to shipping. “With LFS, we haven’t just implemented a powerful warehouse management system — we’ve created a future-ready platform that evolves with our needs, both technically and operationally,” summarizes Frölich.

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LFS WMS Optimizes Logistics Operations

 

LFS WMS Optimizes Logistics Operations

Schlüter-Systems KG, a the global supplier of system solutions for tile and natural stone installation, needed seamless, fast, scalable logistics across its 35,000 m² facility. From its headquarters in Iserlohn, Germany, the company supplies wholesalers, construction sites, and tile warehouses around the world. As the former craftsman business has grown into a globally operating enterprise, the demands on its logistics and warehouse management have increased significantly.

In response, Schlüter-Systems has accelerated the digitalization of its warehouse operations across the group and built a new central warehouse at its headquarters. At the heart of this transformation is the LFS warehouse management system from EPG (Ehrhardt Partner Group), which ensures the coordination of all logistics processes. The result: noticeably improved efficiency, maximum flexibility, and a significantly lower error rate.

Schlüter-Systems offers a wide range of products, including various types of Schlüter profiles, electric and hydronic radiant heating systems, drainage solutions, and much more. With a portfolio of over 12,000 items, the company has successfully expanded into new markets and continuously enhanced its logistics capabilities. At its new warehouse in Iserlohn, Schlüter-Systems stocks approximately 12,000 products across 35,000 square meters and two levels.

From Driverless Transport Systems to Overhead Monorails

Fast shipping requires fast logistics — and a high-performance warehouse management system. As the previous WMS and ERP systems could no longer meet the demands of the new warehouse, Schlüter-Systems decided it was time for a change. After a thorough and lengthy selection process, the company chose the LFS warehouse management system.

“In our new central warehouse, we’ve implemented a very high level of automation — with three automated high-bay storage systems, a driverless transport system, an automated small-parts warehouse, and a self-driving overhead monorail,” says Florian Schmidt, Head of Logistics at Schlüter-Systems. “The main challenge was getting the WMS to seamlessly connect all these systems and coordinate the material flow without disruption.”

By implementing LFS, Schlüter-Systems aimed to enhance picking and packing strategies, optimize material flow, and make processes more efficient and transparent. Thanks to close collaboration with the Schlüter-Systems project team, the supply chain specialists at EPG successfully implemented LFS at the site and coordinated all automation solutions within just a few months. “For the suspended monorail system, which can transport various items with a total weight of up to 1.3 tons, there was previously no existing interface,” explains EPG Project Manager Markus Pauly. “We developed a custom connection from the ground up to ensure seamless integration into the system.”

Efficient, Ergonomic, Error-Free

The modular LFS system helps Schlüter-Systems design automation elements at different communication levels and interfaces with shipping service providers in a sustainable and efficient way. “One of the challenges was coordinating the wide variety and complexity of components in day-to-day operations,” says Schmidt.

In addition to the driverless transport system (FTS), the company also uses the cloud-based International Shipping System (ISS), which offers user-friendly features like Track & Trace, interfaces with over 250 shipping carriers, and fully automated shipping label printing.

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Live Translation for Pick by Voice

After the introduction of parallel speech recognition and output last year, the voice experts at EPG (Ehrhardt Partner Group) will showcase another groundbreaking innovation at LogiMAT 2025: LYDIA Live Translation. In the next evolution of the multilingual approach, the innovative Pick-by-Voice solution will not only support the regular picking dialogue but also act as an intuitive translation assistant for free-flowing conversations between employees. With support for over 40 languages, workers can choose their native language and immediately start working productively without language barriers or extensive training. Visitors can exclusively discover in Hall 4 how this world-first innovation is becoming a real game-changer in times of skilled labour shortages and fluctuating availability of seasonal workers – boosting productivity, motivation, and efficient onboarding for employees.

Whether in logistics, industry, production, or maintenance – multinational teams have long been the standard in intralogistics. However, many employees in warehouses do not always speak the same language. The result: communication problems that can affect the efficiency and quality of work. In picking, a lack of language skills also leads to longer onboarding times, more coordination effort, and a high error rate. With the introduction of Multi-Language Recognition, LYDIA Voice already addressed this problem comprehensively. The multilingual capability of the Pick-by-Voice solution recognizes a wide variety of languages flexibly and provides voice instructions in over 60 selectable output languages. With the Live Translation feature, the picking pioneers take a decisive step further: The system acts as a translation assistant in free dialogue with over 40 languages – a unique added value that no other voice system offers.

The success story behind the innovation

The pivotal impetus for developing the Live Translation feature came from close collaboration with Rossmann, Europe’s largest drugstore chain and a long-standing LYDIA Voice partner. This partnership began with initial discussions between Rossmann’s Logistics Director, Henrik van Duuren, and EPG’s Managing Director of Voice Solutions, Tim Just, at the LogiMAT trade fair in March 2024. During these conversations, Mr. van Duuren proposed the idea of enabling multilingual communication in daily warehouse operations. EPG then committed to acting as the technology partner to bring this project to life in collaboration with Rossmann. The result is a practical solution that significantly improves day-to-day operations in multinational and fast-changing teams without requiring any changes to existing infrastructure or hardware.

With LYDIA Live Translation, EPG directly addresses current trends and challenges in the global industry. The feature allows employees to communicate in their preferred language while the system translates and delivers input in real time. For Rossmann, this innovation is particularly valuable in fostering interpersonal connections. Employees who speak different native languages can now communicate seamlessly, leading to a noticeable improvement in collaboration. Clear instructions and communication in one’s native language not only enhance efficiency but also ensure even higher quality in the workplace.

An Anniversary of Excellence: 25 Years of LYDIA Voice

LogiMAT 2025 also provides the perfect setting for a special anniversary: LYDIA Voice celebrates 25 years of innovation and success. Since its introduction in 2000, the solution has been available in the world of voice-guided picking and set standards for efficiency, precision, and ergonomics. At their booth, the company will demonstrate how LYDIA Voice has evolved over a quarter of a century from an innovative niche product into the world’s leading pick-by-voice solution in intralogistics. “25 years of LYDIA Voice represent 25 years of innovation, progress, and customer focus,” emphasizes Just. “From a visionary idea to the globally leading pick-by-voice solution – this success is the result of close collaboration with our customers and partners who have supported us along the way. Our focus is now on the future: we aim to continue revolutionizing the logistics industry with pioneering technologies in the next 25 years.”

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