Flooring ‘Revolution’ for Warehouse Robots

Hi-Level Mezzanines is launching Hi-Tile, an innovative robot-ready flooring system that meets the demands of the booming global logistics automation sector. Hi-Tile uses robust interlocking 7mm textured PVC tiles to create what it describes as the most durable, cost-effective flooring on the market.

Hi-Tile’s high point load, electrostatic resistance and anti-slip surface make it an ideal partner to robotics solutions. It is already in use by Geek+ Robotics and with Locus’ Directed Picking technology.

“The tile option is a great way to create a perfect floor very, very quickly,” says Simon Houghton of Geek+ Robotics.

“Hi-Tile is the cost-effective solution the market has been waiting for,” adds Chris Baxter, Hi-Level Mezzanines Sales Director.

Hi-Tile is being successfully used by clients including High Street retailers, supermarkets, 3PLs, specialist logistics firms and e-commerce wholesalers. Installations range from 200 to 9,000 sq m for warehousing, production, automation and robotics environments.

The right time

Launch of Hi-Tile comes at just the right time. The global logistics automation market was valued at £30.16 bn and is expected to reach over £93.11 bn by 2027, according to UK Manufacturing, which credits the demand for industrial robots as driving much of that growth. Warehouse automation experts expect to see an increase in adoption over the next five  years, driven by the ongoing labour shortage, a more integrated warehouse and the introduction of better and more affordable solutions.

Hi-Tile is not only half the price of steel plates on timber board, it is also moisture resistant so avoids the cracking and blistering seen with epoxy resin floors. Minimal subfloor preparation is required, so Hi-Tile flooring can be installed over uneven or damp slabs. With a 10-year wearability warranty, it is described by Hi-Level Mezzanines as an outstanding improvement on brittle phenolic (laminate) decking panels.

More advantages include a range of 11 colours so clients can demarcate particular areas of floor for walkways or storage areas, or for health and safety reasons. Hi-Tile is quick to install and easy to clean and maintain. Made of 100% recyclable PVC, it also has green credentials.

Created by Hi-Level Mezzanines’ structural engineers, the innovative Hi-Tile system was tested with a global robot provider in China – with 68,000 cycles on a 150kg payload – and a leading supermarket chain in the UK. Hi-Level Mezzanines then acquired sole rights to sell it for use with robotics on mezzanines in the UK and mainland Europe.

 

CoGri opens Saudi Arabia office

As part of its global expansion plans, CoGri Group has recently opened a new office in Saudi Arabia, adding to its existing facilities in Dubai. The new company formation allows all work in the Kingdom to be handled directly, as opposed to outsourcing it through CoGri Dubai or its partner, Osis Group, led by Nikos Marketis in Qatar, as previously was the case. Thus, Cogri can expand outside of this continuing long-term partnership with Osis in the Middle East. The newly opened office, combined with the appointment of talented staff members, brings the expected CoGri standards of excellence to KSA.

CoGri Middle East General Manager, Thomas Hanks, said: “After two years of planning (delayed due to COVID travel restrictions), we are happy to announce the opening of CoGri KSA alongside our Saudi partner. We are also delighted that within the first month, CoGri KSA has been awarded floor construction, wire guidance, and repair projects.

“On the floor construction front, we were awarded three projects totalling around 110,000 sq m. The first was for a multinational conglomerate that designs and sells ready-to-assemble furniture, kitchen appliances and home accessories, among other goods and home services in Riyadh. This is now completed.

“We immediately moved on to the next job in Riyadh for one of the largest private owners and developers of warehousing and light industrial parks in the Middle East, Africa, and Asia. This is currently underway.

“After this, we will be working in Jeddah for a 15,000 sq m freezer store project. The Saudi market remains positive, and CoGri KSA has several large projects on the horizon.”

New appointments

To maintain the high level of service both expected and delivered to Saudi Arabia, CoGri KSA has strengthened its team with the recruitment of Hisham Mahdi (pictured, left), who joined as Business Development Manager, overseeing operations in Saudi. Also, Fahad Al Wani (pictured, right), who joined as Civil Engineer.

Commenting on his new role, Mahdi said: “2021 was an excellent year for CoGri in Saudi Arabia and we look forward to building on this success in 2022. With the growing distribution and logistics industry in Saudi, there is an increasing need for CoGri’s services and we’re glad to meet this demand. Our customers understand the importance of a well-finished floor fit for purpose; with CoGri’s experienced team and international reach we are able to deliver successfully.”

Mahdi joins from a Saudi-based main contractor where he was a Business Development Manager and has had various interactions with CoGri in the past. He previously worked in the oil fields of China and Oman for an oil field service company. Mahdi has a Saudi and Irish background, spending time in both countries whilst growing up, as well as studying in Australia.

Al Wani joined CoGri KSA from a large racking supplier in Saudi, bringing along extensive knowledge and experience of working with both good- and poor-quality floors whilst installing racking systems. He, therefore, fully understands the importance of a ‘fit for purpose’ floor.

Commenting on their appointments, Hanks said: “The establishment of CoGri KSA and initial staff appointments is a long-awaited move for our Middle Eastern operations. The Saudi market is one which we feel can be seriously developed and deserves our full attention with a Saudi based establishment. Hisham and Fahad have an existing knowledge of the industry within Saudi which will act as a good starting point from which to help in the growth of CoGri KSA”.

Modern Floors and Robotics

As technologies in warehouse automation advance, so too do the flooring standards required for cost-effective and safe operations. Warehouse flooring expert Kevin Dare tells us why it’s vital to get the floor right first time, every time.

As a consortium of flooring specialists, the CoGri Group’s services provide design, testing, construction and upgrading of warehouse and fulfilment floors around the globe, ready for the robotics revolution. “We had anticipated the early adoption of automated warehouse operations for ecommerce as soon as the first viable and affordable robotics were introduced,” says Kevin Dare, MD of the CoGri Group. “But the wide-reaching effects of Covid-19 have changed the ballpark from one of ‘should-have’ to ‘must-have’ for eeommerce businesses internationally.”

He says that social distancing in day-to-day working practices is key to the new mix. “Until an effective coronavirus vaccine is introduced, human contact must be controlled, both in manufacturing and fulfilment. Not only that, but consumer demand has changed, with the ‘Amazon effect’ becoming an accepted norm for many. This makes next-day delivery for internet purchases a real necessity.”

Automated warehouses are where the incredible, ever-advancing world of robotics appears to have met its true purpose, he says. “These are really exciting times we are living in. There are now technological advancements such as swarm robots, where robots make their own decisions yet work together as a team to prevent gridlock and collisions. They do this by using sensors to communicate with their neighbours, to determine whether nearby spaces within the warehouses are vacant or occupied. These are game changers for both manufacturing and warehousing as they adopt even more technologically advanced robotics. It has, and will, reduce human workers’ idle time considerably as they work alongside each other,” he predicts.

He is a fan of the increasingly prevalent human-machine collaboration model. “Companies such as Amazon, one of our customers, are already ahead in the collaboration between robots and
humans. They have recognised that the two can work together, as opposed to one replacing the other, to produce a slick, economical process which picks, sorts, transports and stores packages.
It will be so interesting to see how this will develop in the very near future.”

Read the whole article from our September issue here:

https://flickread.com/edition/html/index.php?pdf=5f3d1fcf3160d#20

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