Increased Protection when Forklifts are Reversing

The new “Reverse Assist Radar” system from Linde Material Handling (MH) protects people and prevents damage to goods and infrastructure by detecting moving and stationary objects behind counterbalanced trucks. If there is a risk of a collision, the assistance system very quickly brakes the vehicle to a standstill. The solution ensures high productivity through situation-specific interventions.

“More than half of all accidents involving industrial trucks happen when the vehicle is reversing,” says Fabian Zimmermann, Product Manager Safety Solutions at Linde MH, citing available statistics and drawing attention to a risk that is often underestimated. One of the main reasons is the driver’s limited view to the rear. “The blind spot begins when the angle of vision exceeds 180 degrees. But even before that, people and objects behind the vehicle are not perceived so well.” The Linde Reverse Assist Radar, a sensor-based system that detects both moving and stationary objects located behind the truck in its path of travel, is now available to help.

Forklifts are reversing

A major advantage of this safety solution is its powerful braking performance in the event of danger. If an obstacle is detected, the Linde Reverse Assist Radar brakes the truck to a standstill with a force of up to 3m/s2. The braking effect is calculated according to the lift height, travel speed, steering angle and distance to the obstacle, so it is always adapted to the individual driving and hazard situation. Different lighting conditions do not affect the proper functioning of the system. If the Reverse Assist Radar detects a potential collision, it automatically intervenes and overrides the driving command. “The system provides valuable assistance, especially in hectic situations in the warehouse or when inexperienced forklift drivers are behind the wheel, when material has been placed incorrectly and is in the path of travel or when the driver is distracted,” explains Zimmermann.

Emergency warning only

In the event of a hazard, the system alerts the driver with a series of acoustic signals. If the truck is equipped with an optional 7’’ display, the driver will additionally receive a visual warning and be prompted to check the area behind the vehicle. The detection area is designed to cover the rear width of the truck as standard but can be adjusted to suit individual requirements. “The system only reacts to obstacles in the defined travel path,” continues the product expert. For example, goods or other objects located in a block storage area to the right and left of the path will not cause the system to intervene. This avoids unnecessary disturbances or interruptions.

Another advantage of the Linde Reverse Assist Radar is that it can be combined with other safety assistance solutions. “To minimize risks in the warehouse environment and avoid dangerous situations with industrial trucks, it can make sense to combine different solutions,” explains Zimmermann. These include, for example, the Linde Front Assist Camera, which is based on artificial intelligence and detects dangerous situations involving pedestrians when the truck is moving forward and decelerates the vehicle accordingly. “Our sales organization provides advice and support, because choosing the right solution always depends on the specific situation on site.” Equally important to the Linde safety expert is the impending availability of the Linde Reverse Assist Radar as a retrofit solution.

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Excellent visibility even with bulky loads

 

Fleet management, Driver Assistance on Smartphone

One very notable new development from ELOKON is the merging of the ELOfleet forklift fleet management system and the driver assistance system ELOshield, which can now both be operated for the first time on one and the same commercially available smartphone.

Alexander Glasmacher, Managing Director of ELOKON GmbH said: “This makes both systems not only very user-friendly, but also combines their functions and enables new applications. It made eminent sense for us to offer products that our customers can operate intuitively via our smartphone app.”

Fleet management system

A new cloud-based product – ELOdms – will also be on show. This enables companies, whether they are SMEs or global enterprises, to manage their entire mobile business inventory in one software solution. All information, such as core data, invoices or instruction manuals are centrally accessible whenever required. ELOdms enables the centralised management of not only forklifts, but also batteries, chargers, AGVs and mobile robots, allowing companies to realise their potential for digitisation.

LogiMAT is an excellent platform for us to give live demonstrations of the benefits of our systems for more productive and safer intralogistics to visitors. But equally important are the opportunties that trade shows and events offer to network with customers and industry partners when looking to future product innovation. So we are eagerly looking forward to going to Stuttgart at the end of April.”

Consolidated Fork Truck Services Examination

Leading specialists in material handling solutions, B&B Attachments provides CFTS (Consolidated Fork Truck Services) accredited ‘Thorough Examination’ inspections as part of its service offering. Its team of fully qualified service technicians, located throughout the country, are trained to perform Thorough Examination, and provide UK companies with legislation compliance.

The Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) were introduced to place duties and responsibilities on people and companies who own, operate, or have control over lifting equipment.

The LOLER Regulations require that all lifting operations involving lifting equipment must be properly planned by a competent person and carried out in a safe manner. It also requires that all equipment used for lifting is fit for purpose, appropriate for the task, and suitably marked, with its maintenance recorded and defects reported. LOLER also states the requirement for Thorough Examination and Inspection, which are key requirements of the regulations.

A Thorough Examination is a detailed examination of the lifting equipment by a competent person to detect any defects that are, or might become, dangerous. Methods of the examination includes visual examination, functional checks, and measurements of wear. Equipment owners must ensure lifting equipment (including lifting accessories) undergoes a regular Thorough Examination by a competent person within the specified timescale.

Fork Truck Services

B&B’s attachment specialists have been fully trained and certified by CFTS to provide Thorough Examinations for forklift attachments. They have practical and theoretical knowledge and experience of lifting equipment, enabling them to detect defects or weaknesses and assess how critical they are in relation to the safety and the continued use of the attachment.

B&B’s trained specialists will attend your site and carry out a full inspection of your attachment(s) and leave you with a detailed report of the Thorough Examination. If repairs or maintenance are identified, B&B offers a competitive maintenance service, backed up by its dedicated parts division, to ensure repairs are completed quickly and to the highest standards. B&B also carry out inspections on all its rental attachments, so you can rest assured that your attachment(s) are safe and compliant.

Forklift attachments must be thoroughly examined by a competent person at least every 12 months, and often more frequently (every 6 months) depending on conditions of use. Or in accordance with an examination scheme drawn up by a competent person.

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