IFOY AWARD 2023 Winners Announced

The winners of the IFOY AWARD 2023 have been chosen. Representatives of AGILOX, Crown, DS AUTOMOTION, HUNIC and STILL accepted the international intralogistics award from the laudators at the Award Night in the DortmunderU.

Jungheinrich took home two of the trophies, also known as the “Oscars of intralogistics”. A laudatory speech was given by: Dr. Johannes Söllner (Managing Director, Geis Industrial Services), Prof. Dr. Dr. h. c. Michael ten Hompel (Executive Director, Fraunhofer IML), Steffen Bersch (Chairman of the Board, VDMA Materials Handling and Intralogistics Association), Thomas Westphal (Mayor of the City of Dortmund), Bettina Baumann (Founder of Baumann Paletten), Udo Schmidt (Vice President Europe, Cascade Europe) and Peter Trapp (CIO, HGK Häfen und Güterverkehr Köln).

The International Intralogistics and Forklift Truck of the Year (IFOY) AWARD, which is held under the patronage of Dr. Robert Habeck, Federal Minister of Economics and Climate Protection, is known worldwide. In 2023, 21 companies with 23 products and solutions were finalists in the 11th round of the award – more than ever before.

“The jury made one of its toughest decisions in April, sending a signal for more technology in logistics. Already during the IFOY TEST DAYS, the outstanding level of this year’s finalists was evident, some of whom are streets ahead of their competitors on the market in terms of innovation and customer benefits. Their products and solutions will be the future benchmark for modern distribution centres,” says Anita Würmser, Executive Chairwoman of the IFOY jury.

The IFOY AWARD in the category “Automated Guided Vehicle (AGV/AMR)” was won by AGILOX with the AGILOX ODM. The omnidirectional dolly mover is a smart logistics robot for small load carriers. Thanks to X-Swarm Technology, the floor dolly solution autonomously finds the fastest route through the production or logistics environment. Among other things, the jury highlighted the autonomous functions for avoiding obstacles on the route very positively.

The winner in the category “Warehouse Truck highlifter” was Crown with the SP 1500 order picking truck, which scores points for performance, efficiency and ergonomics. The IFOY Innovation Check emphasises the “unique ergonomics with very many configuration options developed from studies directly at customers’ premises”. It also highlights “the use in different aisle widths, a unique individually adjustable operation as well as the excellent field of vision”.

In the “Intralogistics Software” category, DS AUTOMOTION took home a trophy for its ARCOS vehicle software. The IT makes it possible for the first time to have AGV and AMR fleets drive variably zone-based between fixed lane guidance, lane guidance with flexible avoidance as well as free navigation with a single flexible vehicle software (plannable autonomy). According to the jury, in combination with cooperative navigation, which enables the robots to take coordinated evasive action, the manufacturer offers a very efficient solution that can also integrate vehicles from other manufacturers via the VDA 5050 interface.

A total of five young companies competed for an award in the “Start-up of the Year” category this year. In the close race, HUNIC convinced the jurors in the end with the SoftExo Lift. The passive exoskeleton is an extremely lightweight yet effective lifting and carrying aid. Skilled workers are supported by up to 21% when lifting and carrying loads. The body is relieved of up to 50%. In addition, incorrect movements are pointed out to the user. According to the jurors, the great innovative leap lies in the design of the exoskeleton exclusively from elastic materials.

Jungheinrich won in the “Special of the Year” category with its “addedVIEW fork camera”. The fully digital fork camera with barcode scanning reduces storage and retrieval errors. It prevents incorrectly recorded goods or storage locations in the Warehouse Management System (WMS) and thus unplanned search times, returns or loss of goods. The camera reads barcodes directly at the storage location, compares them with the specifications of the WMS and marks correct and incorrect compartments in colour as the vehicle passes. Acknowledgement is made at the steering wheel. Although the individual technologies are not new in themselves, “the combination in this exemplary implementation is to be regarded as highly innovative”, according to the jury’s verdict.

Jungheinrich also took home a second trophy. Flexible, fast, efficient: with the PowerCube, Jungheinrich secured the win in the “Intralogistics Robot” category. In this automated compact tote storage system, access is possible from below, allowing for easier maintenance and variable ceiling heights. The jury highlighted several innovations, including the tote loading weight of 50kg and a quick-charge function for round-the-clock operation of the robots without downtime.

Intralogistics supplier STILL won one of the coveted awards for the EXH 16 in the ‘Warehouse Truck lowlifter’ category. The truck is part of the EXH 14-20 Plus series-hand-guided lowlifters and derivatives with additional lift for order-picking applications. The compact design together with the new functional tiller head and the resulting improvements in terms of operation and driving characteristics are classified as “undoubtedly new” by the IFOY Innovation Check. The EXH thus shows that innovations have not yet found their end in this vehicle class.

The IFOY AWARD honours the most innovative intralogistics products and solutions of the year. It has established itself as an indicator of cost-effectiveness and innovation and is regarded as the outstanding international innovation award in intralogistics due to its technical expertise. The basis of the decision is the three-stage audit–consisting of the IFOY test protocol comprising around 80 criteria, the scientific IFOY Innovation Check and the jury test. The decisive factor is that the nominees are not compared with each other, but with their competitor devices on the market.

During the IFOY TEST DAYS on the occasion of the TEST CAMP INTRALOGISTICS in Dortmund in March, all nominees went through the IFOY audit. For the fourth year in a row, numerous potential buyers were once again on hand at the TEST CAMP INTRALOGISTICS. The winners of the IFOY AWARD are chosen annually by an international jury of trade journalists.

The IFOY AWARD is sponsored by the German Conveyor Technology and Intralogistics Association and the Robotics + Automation Association within the VDMA. IFOY partners are Messe Dortmund and the world’s leading forklift attachment manufacturer Cascade. The IFOY AWARD’s pallet partner is CHEP, a world market leader in the pooling of pallets and containers. Logistics partner is LTG. Trailer partner is Fliegl Fahrzeugbau.

The application phase for the IFOY AWARD 2024 starts on 1st August 2023.

 

 

IFOY Test Report: Raymond 8910 End Rider Pallet Truck

It’s time to put the Raymond 8910 End Rider Pallet Truck under the spotlight as we continue our run-through of all the IFOY Award finalists ahead of the announcement ceremony in Dortmund on June 22nd.

The next-generation Raymond 8910 end rider pallet truck is ideal for heavy-duty and high-throughput applications. This comfortable pallet truck features intuitive, easy-to-use controls and enhanced ergonomics, especially for long hauls.

IFOY category: Warehouse Truck “lowlifter”

IFOY Test Report

With its new generation Raymond 8910 electric pallet truck, the US manufacturer offers a stand-up pallet truck for intensive use. The stacker has been completely redeveloped based on its predecessor (8900). Due to intensive use, Raymond has paid particular attention to ergonomics. The cabin is 20% roomier than its predecessor. In addition, the workplace can be set up flexibly. The entire console can be moved to adapt to the operator’s position. The console cannot yet be moved by the operator, which is a disadvantage when working multiple shifts. This is coming in the new versions of the lift truck, according to Raymond. For operators who require more space, Raymond offers a smaller steering concept with an additional more than 3cm of extra space.

For intensive use, the IFOY testers are still missing a seat option in the backrest, which has also been announced. The pallet trolley is equipped with a vibration-damping base plate. The dead man’s switch integrated into the base plate requires 61% less effort.

The toolbar has been moved from the battery side behind the steering console. This makes it easier to read terminals and other peripherals, and they are no longer in view of the direction of driving. The controls are intuitive and known from the manufacturer’s order picking portfolio. However, this is the first time that this control system has been used by Raymond on a lift truck.

Raymond has also introduced some innovations in the technical area. For example, sensors have been built into the chassis to constantly check that the operator is within the safe contours of the truck. If this is not the case, the truck’s speed is greatly reduced and an acoustic warning signal sounds. Once both feet are back within the work area, the truck automatically returns to normal settings. In addition, the 8910 features automatic steering centring when the truck is started  ̶  another novelty for this type of truck from the US manufacturer.

According to Raymond, the energy consumption of the truck is 24% lower than that of its predecessor. This is mainly due to the electric steering system, which replaces the hydraulic steering. In addition, the new steering system enables a shorter turning radius and thus better manoeuvrability in tight spaces. Another advantage: thanks to the new steering system, the pallet truck is more silent.

The IFOY stacker is equipped with a conventional lead-acid battery. On request, Raymond can also supply the 8910 with a Li battery.

The forklift could not be fully tested by the IFOY test team because the forks commonly used in the US do not fit under the available test weights. However, the test team did test drive the truck. By European standards, the steering needs to get used to. The steering works exactly opposite to what the driver expects. However, the steering character setting can be adjusted via service if necessary.

IFOY test verdict: The truck offers a spacious operator’s cab for added comfort and is equipped with intuitive, user-friendly controls. For the US market, this is a significant improvement; by European standards, the improvements are somewhat less innovative. The controls require adaptability from operators who are not used to the US steering system.

IFOY Innovation Check

Market relevance: The transport of goods on pallets over longer distances as well as fast turnover on trucks still has an enormous share of the market. This is why further developments of pallet trucks with stand-on platforms, such as the Raymond 8910, are highly relevant to the market. With its improvements, it focuses on the American market and sets new standards there in terms of ergonomics and energy efficiency, which promises a positive customer response.

Customer benefit: The Raymond 8910 represents a significant evolution for the customer from its predecessor in terms of ergonomics and safety. The operator is better protected in the more spacious cabin with ergonomic details. Other features, such as light barriers as platform limitation, automatic speed reduction when cornering and the centring of the drive wheel when starting operation, increase the benefit in terms of safety. The electric power steering also increases energy efficiency, giving the user more uptime.

Novelty / Innovation: The innovation level can be regarded as high in relation to the American market due to all the enhancements. In an international comparison, the Raymond 8910 has reached a level of technology that puts it on a par with comparable pallet trucks.

Functionality / Type of implementation: The Raymond 8910 impresses with its robustness and good finish. As an operator, you feel the increase in comfort on the platform and can expect a long-lasting overall product.

Verdict: The overall impression of the Raymond 8910 pallet truck undoubtedly makes it a worthy nominee for the IFOY Award, promising a pleasant increase in pallet handling output for the user.

Market relevance +
Customer benefit +
Novelty / Innovation Ø
Functionality / Type of implementation ++
[KEY: ++ very good / + good / Ø balanced / – less / — not available]

IFOY FINALIST FOCUS: Dynamic Wireless Charging for Intralogistics Vehicles by Magment

As we enter the final few days before the IFOY Award winners are named on 30th June at BMW World in Munich, we look at the penultimate finalist – Magment’s Dynamic Wireless Charging for Intralogistics Vehicles.

IFOY category: Start-up of the Year

Description

Patented magnetizable concrete in combination with proprietary winding and casting technologies enables production of robust wireless charging pads which integration of wireless charging infrastructure in industrial floors makes possible. Industrial floor electrification for dynamic wireless charging reduces or fully eliminates charging breaks of forklifts, AVGs and AMRs. Intralogistics EV fleets and battery sizes can be reduced generating overall savings in vehicle CAPEX costs while increasing productivity with up-times close to 100% (24/7), and decreasing OPEX by fully automating a dynamic EV charging process. MagPad is the name for wireless charging pad and multiple MagPads are creating dynamic wireless charging track called MagTrack.

Only DHL Supply Chain now deploys autonomous forklifts and pallet movers in more than 1,500 warehouses worldwide. With 24/7 operation, a fleet of just dozen these autonomous forklifts can handle more than a million pallets per year in just one facility. Magment is working tightly with autonomous forklift and pallet mover producers, industrial floor manufacturers and facility owners to implement dynamic wireless charging infrastructure and charge these vehicles while they are operating adding huge value on existing benefits of autonomous fleets operation.

Summary

Magment is working on cutting-edge wireless inductive charging infrastructure, reinventing the way EVs are charged with bold innovations in design, pioneering technologies, and strong global partnerships. Magment believes in emission free, electrified transportation and vehicles that can charge where they go and do not have to go to charge. Seamless, convenient and sustainable.

CLICK HERE to watch a video.

IFOY TEST REPORT

The Oberhaching-based start-up Magment is reinventing the charging of electric buses, electric forklifts and the like with the help of innovative technology. The company motto is: “Charge where you go and not go where you can charge!” The technical highlight: magnetic concrete is used to charge the electric vehicles.

The first two partners with whom Magment wants to implement dynamic charging of Automated Guided Vehicles (AGVs) are Jungheinrich and DHL at its Hamburg site. The innovation is based on the following rational consideration: the more inductive charging is achieved when driving over concrete, the fewer batteries and vehicles are needed. Currently, each vehicle has to be charged for at least two to three hours over the course of 24 hours. Electrification of industrial floors with dynamic wireless charging reduces or completely eliminates these charging pauses. Electric fleets in the intralogistics sector and also battery capacities can be reduced, which would significantly reduce capital expenditure on longer-term capital assets (CAPEX) such as these vehicles.

But what exactly is concrete charging all about? The patented magnetisable concrete, combined with proprietary winding and casting technologies, enables the production of robust inductive charging plates that allow wireless infrastructure to be integrated into industrial floors. Each of these one-metre-long charging plates (pads) incorporates 42 metres of copper cable. When inspecting the test set-up, Magment explains that the system can basically charge all vehicle battery voltages – with a maximum of 170 amps. According to the measurement display, the efficiency is more than 90 per cent. In the test set-up, two pads are laid under chipboards, over which a current collector drives to simulate the AGV.

The highlight of the set-up and the pads in general: at no point of the two MagPads, which form the dynamic wireless charging track MagTrack including the electronics as well as a coil and the corresponding electronics on the receiver side, does the charging curve of the oscilloscope show a drop in charging power. To realise this convincing concept, Magment is working closely with manufacturers of autonomous forklift trucks and pallet trucks, manufacturers of industrial floors and owners of warehouses. With the aim of implementing a dynamic and wireless charging infrastructure to charge vehicles during operation. The goal of the goal, so to speak: to bring productivity in the warehouse to almost 100 percent through operating times of the warehouse technology equipment.

And what contribution does the concrete make? The patented magnetisable concrete eliminates losses due to stray fields during wireless power transmission. At the same time, it enables a uniform transmission curve even in areas between two pads – which makes this technology unique. According to Magment, all competitors offer a stationary wireless charging system, but use ferrite-based inductive charging pads that are not robust and cannot be integrated into industrial floors. Magment says it is currently the only company in the world to offer dynamic wireless charging infrastructure for intralogistics vehicles. One advantage on the customer side is, of course, that there is no longer any need to reserve space for a charging area for the industrial trucks, another is the fact that continuous charging reduces peak power demand.

IFOY Test Verdict

Magment is about to revolutionise the market with its invisible technology that can be fully integrated into industrial floors for continuous, high-performance energy transfer to electrically driven industrial trucks. The system is suitable for dynamic and static charging. Due to the 24/7 availability of the devices, fewer AGVs are needed, so the TCO in the warehouse is reduced accordingly.

IFOY INNOVATION CHECK

Market relevance: The presented system by Magment shows a savings potential in terms of fleet reduction of different electric vehicles and battery size, both of which can be achieved by the dynamic charging system. For a common implementation, other aspects are also seen due to the significant changes in the overall system, which gives the market relevance an average rating. The charging track must be positioned in such a way that the vehicles pass over it frequently enough, otherwise the necessary floor coverage increases. Depending on the application, fluctuating demand for articles/goods can lead to a change in the heavily frequented areas, which can then result in necessary additional trips. Therefore, implementation may not be advantageous for all applications.

Customer benefit: The dynamic charging system has clear advantages for a harmonised overall system. Charging times in which the vehicles are not available are avoided, which means that the number of vehicles can be reduced. In addition, batteries can be designed smaller, which reduces overall costs and contributes to sustainability. Designated areas for stationary charging systems are eliminated and productivity can be increased as charging takes place during the work task.

Novelty: The system presented is impressively innovative and makes excellent use of physical principles. The magnetisable concrete with ferromagnetic components ensures an almost constant charging current along the charging plate. This is undoubtedly a new technology and, together with the robust integration in industrial floors, a useful innovation.

Functionality / type of implementation: The concept of the new technology was presented very well by a demonstration set-up and showed the behaviour of the charging current when passing over the charging plates in an excellent way. With the associated components, some of which were still prototypes, the planned overall construction became clear, which promises a high level of robustness due to the integration in the industrial floor.

Verdict: Innovation is a top priority at Magment. In the right field of application, this is a promising technology that fits in perfectly at the IFOY AWARD.

market relevance Ø
customer benefit +
novelty ++
functionality / type of implementation +
[++ very good / + good / Ø balanced / – less / – – not available]

For an overview of all the finalists, visit www.ifoy.org

CLICK HERE to find out more about Magment’s Dynamic Wireless Charging for Intralogistics Vehicles.

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