Robotics Set Standards in Intralogistics

Gessmann, a provider of automation solutions, is showcasing advanced systems for the intelligent deployment of AMRs (Autonomous Mobile Robots) and cobots at Automatica in Munich. A key highlight is a robotic solution that has already been successfully trialled and further developed in partnership with Volkswagen.

“With our innovative GESSbot GB 350 robotics solution, we are setting new standards in intralogistics and delivering genuine added value for our customers. As the leading trade fair for smart automation and robotics, Automatica provides the perfect platform to present our technology to an international expert audience and explore new business opportunities,” explains Steffen Kuhnle, Head of the Robotics Division at Gessmann.

Volkswagen serves as a prime example of the GESSbot’s potential. At one of the car manufacturer’s logistics centres, Gessmann’s robotics solution is already being adapted for series production to optimise intralogistics processes. The close collaboration between Gessmann and Volkswagen clearly demonstrates how modern robotic technologies can help overcome the current challenges faced by industry. “As one of our key partners, Volkswagen highlights the relevance of our robotics solution for high-level industrial applications — particularly in areas where efficiency and cost pressures are critical,” says Kuhnle. The results to date speak for themselves.

In logistics, the GESSbot, when combined with a cobot, unlocks significant potential for process optimisation. Traditional warehouse tasks — where employees manually pick items using paper lists — are time-consuming, prone to error, and physically demanding. The GESSbot GB 350 offers an efficient alternative by handling repetitive tasks such as order picking in close cooperation with staff. This not only reduces strain on employees but also improves workplace ergonomics.

Intelligent Navigation for Dynamic Environments

With a payload capacity of up to 350 kg and modular attachments including a shelving unit, roller conveyor, Z-lift system or wagon transporter, the GESSbot offers maximum flexibility across a wide range of applications. The system is complemented by the Techman cobot by Techman, suitable for tasks in the automotive, mechanical engineering, semiconductor, consumer electronics, and food industries.

“With a reach of up to 1.90 m and a payload of up to 35 kg, it is ideal for processes such as palletising. It is also user-friendly, as tasks can be intuitively programmed via a touchscreen. As a certified partner, we are able to train our customers in the use of cobots and provide them with the best possible support.” explains Kuhnle.

Another standout feature of the system is its intelligent navigation. The GESSbot detects and avoids obstacles in real time, adapting dynamically to changes in its environment. It navigates reliably in both wide open spaces and narrow, complex areas — without requiring complex installations. Additionally, the GESSbot’s behaviour is predictable for nearby personnel. It communicates actively via a sound system, display, and LED indicators, and is perceived as approachable and almost human-like thanks to its expressive ‘eyes’.

A Partnership, Not Just a Product

“The experience with VW highlights the full potential of this robotic technology,” emphasises Kuhnle. The close, hands-on cooperation with Volkswagen has enabled VW to independently programme the GESSbot and further develop its automation systems internally. This partnership-driven approach strengthens the customer’s in-house expertise over the long term. The integration of Nvidia Omniverse also allows for realistic simulations and the use of synthetic data, significantly reducing development times and simplifying system commissioning.

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Added value thanks to Autonomous Logistics Bot

The autonomous GESSbot Gb 350 from Gessmann sets new standards in intralogistics by optimising production processes through advanced automation. This autonomous mobile robot takes over human tasks, ensuring faster and more precise operations. Gessmann prioritises not only the seamless integration of machines, production lines, and storage systems but also the smooth interaction between people and machines.

New benchmarks

Automated Guided Vehicles are versatile in intralogistics, but these systems often rely on physically marked routes. The GESSbot Gb 350 stands out as it requires neither magnetic tracks nor complex environmental adaptations. Instead, this autonomous mobile robot (AMR) navigates precisely along the desired routes using LiDAR sensors and a digital map. This makes its behaviour predictable for people around it. It can adapt flexibly to new conditions, recognise and avoid obstacles, and transport loads of up to 350 kg through both wide and narrow passages. The GESSbot communicates with its surroundings via a sound system, display, and LED indicators. Its user-friendly interface and ‘expressive eyes’ make it an approachable and intuitive counterpart.

With a battery life of up to 12 hours, the GESSbot is typically sufficient for a standard working day. If the battery level drops below a specified limit, the GESSbot automatically searches for the nearest charging station. Thanks to inductive charging stations, such as those at loading and unloading points, it can also recharge during the working day.

Software and customisation

The flexible and efficient GESSbot solutions from Gessmann can be adapted to a wide range of applications. GESSbots can be integrated into various order control systems in the intralogistics sector, whether for simple round trips, connecting to existing systems, or full integration into MES or ERP systems. With the VDA 5050 interface, GESSbots can be managed alongside other autonomous vehicles within a single fleet management software. The software also facilitates the creation and customisation of environment maps and routes, ensuring smooth operations, especially for large fleets. Additionally, lifts, gates, and fire alarm systems can be integrated. The fleetmanager optimises order processing by considering factors like battery charge and distance to the destination. It can be easily operated via pushbuttons or touch displays.

Tailor-made automation solutions

Gessmann offers a broad range of automation solutions, enabling customised robotics for various industries. The GESSbots can be equipped with different attachments, such as shelves, while automated roller conveyors allow for seamless connection to conveyor belts. Collaboration with Techman Robot Inc. has led to innovative solutions featuring collaborative robots (cobots) capable of handling payloads from 5 kg to 35 kg. These cobots, characterised by their intuitive user interface, can be used flexibly with the GESSbot, such as for autonomous machine loading or safe collaboration with humans at assembly workstations.

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