Industry Urges Supply Chain Resilience After Heathrow Closure

The recent closure of Heathrow Airport has sparked renewed urgency around resilience and supply chain risk management, prompting organisations to take a hard look at just how dependent they are on single transportation hubs. In an era where resilience is no longer optional, the disruption underscored how even a brief shutdown at a major logistics node can ripple across global networks—halting the movement of goods, delaying critical shipments, and challenging operational continuity.

More than ever, businesses are reassessing the structure, resilience and vulnerabilities of their supply chains. Heathrow, as a vital gateway for international freight and passenger traffic, has once again highlighted the dangers of over-concentration. The message is clear: without diversified routing, flexible infrastructure, and real-time visibility, supply chains remain one disruption away from gridlock.

Heiko Schwarz, Global Supply Chain Risk Advisor at Sphera, commented:

“While there are still many open questions surrounding the fire itself and how its impacts were so severe, from a supply chain perspective, this disruption should serve as a real-world stress test. Once the dust settles, businesses will be looking at how reliant they are on singular critical infrastructure hubs, whether it’s Heathrow, LAX, or Doha. No one can predict these kinds of events, but they can prepare what their response would look like.

“Whether it’s this fire, the Icelandic ash cloud in 2010, or the Suez Canal blockage in 2021, these incidents underscore the need for end-to-end visibility, scenario planning, and supply chain diversification. Organizations that understand the interconnected nature of their supply chains, maintain viable alternative routes, and invest in resilience will be far better placed to keep operations running when the unexpected strikes.”

From our perspective as a logistics business, the disruption hit close to home. After visiting Chicago for ProMAT 2025, our colleague Ian Wright joined many travellers stranded following cancellation to all Heathrow-bound flights – just one example of how a localised infrastructure failure can ripple across global routes.

As we reported last week, the fire at a nearby power station caused a major outage, forcing Heathrow to cancel all flights and remain shut until midnight. While the passenger impact was widely covered, we highlighted that the real and lasting implications for UK supply chains were largely overlooked in mainstream reporting.

This incident is a clear reminder that supply chain resilience can’t remain theoretical. Businesses must invest in contingency planning, alternative routing, and real-time visibility to protect operations against these increasingly frequent disruptions.

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Heathrow Airport Closes after Power Station Fire

Logistics Industry Support Third Runway at Heathrow

The UK government’s support for a third runway at Heathrow Airport has sparked discussions within the freight and logistics sector. Industry representatives emphasize the importance of expanding cargo capacity to meet growing trade demands. While acknowledging the benefits of increased airport capacity, stakeholders also highlight the need for strategic planning to ensure efficient cargo operations. Key industry figures from the British International Freight Association (BIFA) and FedEx Europe share their perspectives on the potential impact of the expansion on UK trade and supply chains.

Speaking on behalf of its members, Steve Parker, director general of the British International Freight Association (BIFA) said:
“The Government’s backing for a third runway at Heathrow is certainly of interest to BIFA members that offer international logistics services for cargoes moving by air,  and although our members will still be wondering when any spade will hit the ground, they are ready to work with the airport authority on streamlining and improving services.

“Whilst we wait for a third runway, BIFA will focus on the airport’s cargo development. And on behalf of our members, BIFA is already working closely with the airport to support its ambitious plans to deliver a fundamental change to the way cargo operates at the airport. The latest plans and software enhancements were revealed last October. These plans would mean a significant redevelopment of the cargo estate set to commence in the next two to three years, as the airport looks to accommodate rising demand, modernise some ageing first-line cargo handling facilities, and improve cargo flows and efficiency.”

Alun Cornish, Manager Director Ramp and Gateways at FedEx Europe, commented:
Expansion at Heathrow is a step in the right direction for UK growth. To fully realise its potential, it’s crucial that expansion plans include provisions for cargo growth alongside passenger flights. The ability to efficiently import and export goods is essential for UK economic growth, so it’s vital that cargo forms part of the UK’s future airport strategy.

Trade is a cornerstone of our economy, and our research last year revealed that the UK remains a leading exporter to both the EU and other global markets. Increased capacity in UK supply chains would be welcomed and would be a key enabler of the UK’s plans for growth.

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Swissport Launches New Cargo Facility at Heathrow Airport

Swissport, a leading global provider of airport ground services and air cargo handling, today announced the launch of a brand-new cargo facility at London Heathrow Airport (LHR). The launch marks Swissport’s significant growth in the cargo sector, following a 17% increase in cargo tonnage in the year to date.

Strengthening its presence at one of the world’s busiest airports, Swissport is fueling its ongoing expansion in the rapidly growing air cargo market, with a launch set to be announced at Gatwick, and expansions planned at East Midlands, Manchester, and Stansted airports.

“Our new facility at Heathrow is a cornerstone of our global air cargo expansion strategy. It not only enhances our service capabilities at a critical global hub but also demonstrates our commitment to investing in infrastructure and technology to meet the growing demands of the air cargo industry.” said Joe Bellfield, Chief Operating Officer of Cargo.

SWISSPORT’S SIGNIFICANT INVESTMENT IN CARGO CAPABILITIES AND BUSINESS GROWTH

The move to increase its footprint across the UK follows phenomenal tonnage growth, driven largely by e-commerce imports.

“Looking ahead to 2025 and beyond, we have confidence that these market trends will continue. That’s why we’ve made a strategic decision to invest in this part of the business,” says Joe Bellfield.

“Several customers are waiting to join Swissport’s portfolio once we have the space, and we’re thrilled to be expanding at Gatwick, East Midlands, Manchester, and Stansted in the months that follow our opening at Heathrow Airport today.”

Pharmaceuticals and perishable items have also led to an increased demand for specialised handling solutions, and the Heathrow facility includes a Border Inspection Post dedicated to immediate airside evaluation capabilities for importing goods.

“We are confident that this facility will play a key role in driving our continued growth in this important market segment, solidifying our position as a leading global air cargo handler.,” adds Joe Bellfield.

The new facility includes 15,000 square feet of temperature-controlled space, advanced warehouse management systems and real-time tracking capabilities. These advancements will enable Swissport to handle more customers and satisfy additional demand.

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ecommerce Transforming Express Courier Services

Online to inflight, ecommerce is transforming international express courier services, writes Matthew Ware, CEO at CFL, Chairman at Aviation Services UK.

It is widely believed that Sting’s “Ten Summoner’s Tales” was, in 1979, the first ever item purchased online – marking the birth of ecommerce. Today, the global ecommerce market is simply vast; in 2019, ecommerce value was estimated at $26.7 trillion, about 30% of world GDP, according to a 2021 report by UNCTAD, the United Nations Conference on Trade and Development. But it is a fragmented, complex market; B2B, B2C, and more recently growing C2C purchases combine to create a demand on the global delivery ecosystem that today is still soaring.

Build it and they will come

There are over 5 billion people connected to the internet today. Consumers can shop anytime, from anywhere, using virtually any device, as businesses can order raw materials, components, and finished goods. This extraordinary expansion has created a near-insatiable demand, the impacts of which are felt in every corner of the globe. The airline industry is the key element – IATA says 80% of e-commerce goods by value travel by air.

But it’s not all driven by consumer and business demand; as express air connections are made, markets are opened and trade flows. For example, there has been significant growth in imports from India over the last two years, largely by growing capacity at Indian airports and an increase in the number of direct links to Heathrow.

What can be measured

The proliferation of mobile apps and online platforms has given customers accurate tracking, real-time updates, and personalised communication – in short, much greater control and visibility over their shipments. These digital solutions streamline order placement, payment processing, and returns management – still a critical element when buying online. Most airlines cargo handling technology remains behind developments in their passenger businesses.

General cargo products inability to easily capture and track item level data sets is problematic for ecommerce shipments where you have consolidations that contain many thousands of different items going to many hundreds of different recipients. Capturing key data around customer preferences, speed of on and off-boarding, the online selection and ordering process, and other metrics, results in an increase in the ability to manage or influence these key measures. Only by knowing how you’re doing today can you hope to do better tomorrow.

B2B 2 C2C

The ability to source from literally anywhere enables organisations to optimise the balance between price, quality and choice. – B2B ecommerce typically involves larger volumes, higher average order values, and longer-term contracts compared to B2C transactions. B2C ecommerce is facilitated by global marketplace platforms such as Amazon and Alibaba, which connect consumers with sellers and merchants from around the world. C2C e-commerce platforms enable individuals to buy and sell goods directly from/to other consumers. Online marketplaces, such as eBay and Craigslist, support these peer-to-peer transactions.

All of this is dependent upon a fast, reliable, secure, convenient and affordable courier network that spans the globe yet reaches right along that famous last mile to your doorstep. Meeting all these requirements sounds like Mission: Impossible, especially when you add in regulatory complexities, lack of cargo capacity and shortage of nighttime flying slots. So, how do you make the seemingly-impossible possible? In simple terms, you automate and innovate. Automation, artificial intelligence (AI), and machine learning algorithms optimise route planning, package sorting, and delivery processes, reducing transit times and costs.

Room to grow

Airfreight in general accounts for only around 0.5% of UK total international movements by weight but about 45% by value, according to a report by the Freight Trade Association. There are around 70,000 domestic SME businesses online that don’t trade internationally but would like to, according to a report prepared by the Social Market Foundation, and supporting them to access global markets would be a hugely positive development both for the logistics sector and the wider UK economy.

The government has set up an ecommerce trade commission to explore how to support this, and many interested parties, including CFL, are engaging with the commission to support this ambition. One solution could be to extend express courier facilities to other, smaller airports around the country. Cargo in and out of Heathrow is more than the sum of all other UK airports cargo shipments taken together. Manchester or Gatwick could offer useful gateways with a dedicated courier facility – something that was actively discussed before the pandemic and may well emerge again soon.

Going further, a greater number of overseas facilities like those at Heathrow could create a network whereby ecommerce importers and exporters would have greater access to integrator-like services, with wider choice and greater certainty over service consistency. However, airfreight is predicated on large consolidations that do not sit comfortably with tracking individual parcels or items – a critical requirement for ecommerce shippers. So express courier providers must develop systems to support their customers and affiliated airlines in capturing this data, to accelerate clearance, customer visibility, and support returns and duty and taxes recovery.

Cross-border ecommerce is a heady mix of B2B, B2C, and C2C transactions, combining to create an enormous global flow of raw materials, components and finished goods. While B2B transactions traditionally dominated, the growth of B2C and C2C ecommerce has expanded the scope and scale of international commerce, creating new opportunities for businesses, consumers, and the delivery ecosystem.

Expansion of capacity and cargo flight slots will help meet the surge in demand, as will the expansion of express courier facilities around the world. However, obstacles such as regulatory complexity, data security risks, and supply chain disruptions, create constraints within which the industry must operate. ‘twas ever thus. As ever, the answer is to innovate, and the industry is trying to find ways by adopting and adapting technology. But the wide technology disparity across the ecommerce ecosystem has led to serious fragmentation – a situation not helped by the perpetuation of legacy systems.

We’ve come a very long way from that single, insecure, slow purchase of Sting’s album in 1979.

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Asendia Accelerates Parcel Processing at Heathrow DC

Asendia has successfully installed automated sorting and six new robots for over-labelling at its parcel processing centre at Heathrow, fully operational from the end of May 2022. The newly automated system will drive a significant parcel throughput increase on behalf of retailers, e-commerce brands and other clients, achieving a rate of up to 7,200 parcels per hour, with the site open seven days a week, and able to operate 24 hours per day. Asendia UK has invested £2.5m of CAPEX in these improvements.

Parcels arrive onsite and an automated cross-belt sorter, with scanners, printers, digital photography and six robots together take care of the relabelling, routing, sorting, weighing and dimension-checking of parcels. The system has maximum flexibility for despatch, able to sort into bags, pallet boxes, or onward into air containers. The automation project aims to improve capacity / throughput for Asendia e-commerce retailers. Employees who were previously engaged in manual labelling and sorting at the site are largely being redeployed to other essential supply chain operations within Asendia UK. The Heathrow hub moved to a 24-hour operation last.

Asendia selected technology partners who are well versed in automation, with Indian firm Falcon Autotech supplying the sortation solution, and UK based WSS providing engineering and technical design oversite as well as installing the system. Asendia then worked with Dorchester-based Loop Technologies, which specialises in customised robotics. Loop’s experience ranges from robotic arms for labelling fruit for supermarkets to equipping robotics for aerospace projects. The use of robotics for parcel labelling is believed to be an industry first.

All parcels are delivered to the centre and loaded onto one of the infeed belts. An automated overhead scanner then captures barcode details and an image of the label. The weight is then added from the inline scales and the data is shared via an API with the Asendia system, to enable carrier selection and label generation, mainly through the proprietary carrier label library which Asendia has developed. O&I Consulting provided project management expertise

The Asendia system processes the label details while the parcel travels up to the robotic over-labelling cell. The robotic cell scans every parcel and creates a 3D image which includes the exact location of every barcode on the parcel. It then checks with the Asendia system to see whether a final mile label is required. This can be done for parcels and packets of different shapes, sizes and materials. The label is generated and printed in either 6×4 or A5 format and the robot applies it directly over the original, ensuring the label is placed within the boundaries of the parcel and taking into consideration the parcel shape. Customs paperwork can also be printed as well if needed. The parcel then enters the cross-belt sorter which is designed to handle all retailer parcel types.

The ‘DIMS tower’ captures essential dimensions, takes a photo, and scans the final mile label – required to complete routing and determine which outfeed to sort the parcel to. Parcels are allocated to the correct chute and drop into either a bag or pallet box. Each chute position is designed to facilitate sortation to bags, magnums, cages or pallet boxes to provide flexibility and future proof the design. Once full, the chute auto-closes and the pallet or bag is prepared for outbound shipment. The barcodes for every package are linked to a unique container ID, enabling increased visibility and automated data processing. Asendia’s investment in automation and robotic over-labelling will increase the Heathrow site’s facility capacity, and speed up parcel processing allowing for earlier flights and road haulage departures.

Luis Barros, COO at Asendia UK said: “Retailers, many of whom have fast-growing e-commerce audiences around the world, will benefit directly from seeing their parcels pass through our facility faster than ever. It’s not surprising several big brand names have already signed up to use the facility.” He added: “Having volumetrics for all parcels will help with revenue protection and better control of sizing, which is a key driver within distribution networks. Equally, having photos of all parcels is a very good security benefit.”

Commenting on the investment, Simon Batt Asendia UK CEO said: “The successful launch of our new automated parcels hub is the culmination of a very complex project. The team worked incredibly hard to get this up and running and I’m incredibly proud of all involved. We have future-proofed our core Heathrow facility for some years to come, to further grow with our e-commerce retailers and build on the successes of the past few years.”

Prologis acquires potential logistics site at Heathrow

Leading developer and owner of logistics property, Prologis, has acquired a prestigious office building at Heathrow Airport, known as the Compass Centre, as part of its ongoing investment into the London logistics market.

The property, previously owned by the Arora Group, is a striking office building, which is currently let to Heathrow Airport Ltd, providing 200,000 sq ft (18,500 sq m) of prime office space close to the airport’s northern perimeter. Set in almost 15 acres of land, the site is just 12 miles (19km) west of central London and is supported by excellent road (M25/M4) and rail links.

Robin Woodbridge, Head of Capital Deployment and Leasing for Prologis in the UK, said: “We are delighted to secure this prestigious building, and its surrounding land, at a time when demand for industrial space and land for development is soaring, especially in areas close to London. Competition is particularly intense for this type of package at the moment, and we are pleased to have been able to complete the transaction off-market.

“While we have no immediate plans to develop the property or land, and the office building will remain let until at least (year), there may be scope to redevelop it for logistics use at some point in the future.”

Commenting on the sale of the Compass Centre, Sanjay Arora, Director at the Arora Group, said: “The Compass Centre has always been a strategic asset in the portfolio for many years. However, with the change in the business environment post COVID, we are pleased to have sold the asset to Prologis, releasing funds to facilitate new projects.”

Once the HQ for British Airways, the Compass Centre was originally built in 1992. The building has been refurbished and provides fully-modernised, energy-efficient office space. The building was acquired by the Arora Family Trust in 2008 as part of a larger portfolio acquisition of the Airport Property Portfolio (APP) from BAA plc.

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