AR Racking Equips Lekkerland’s new DCs

Lekkerland, an on-the-go consumption specialist with has around 51,300 points of sale throughout Germany, employing 3,140 people, has new DCs. The company is part of the REWE Group, one of the leaders in the retail and tourism sector in Germany and Europe. In 2021, the REWE Group recorded a total turnover of approximately 75.3 billion euros. Founded in 1927, the REWE Group is present in 21 European countries with more than 384,000 employees.

Lekkerland is in the process of reorganising its logistics in Germany between now and 2030 to adapt it to the present and future opportunities and threats of on-the-go consumption. In this context, the storage solutions specialist AR Racking provided its support in the opening of two new warehouses in Germany.

Lekkerland is dedicated to the distribution of food products and other items to petrol stations, kiosk, retailers, quick service restaurants and similar businesses. The two new warehouses in Kerpen and Wedemark will help to optimally serve the needs of customers in the long-term, for example, meeting the growing demand for fresh items such as wraps and salads.

The storage systems designed (adjustable pallet racking) manufactured and installed by AR Racking mean that the Wedemark warehouse will have a capacity of 30,954 pallet positions, while the Kerpen warehouse has 26,505 positions. In the latter case, seismic zone 3 criteria were also adopted. This is racking designed for euro pallets of up to 1,000 kg, that allow the storage of refrigerated and non-refrigerated products, among others. “We considered their specific needs for the project”, explained Roland Fischer, Key Account Manager at AR Racking Germany, and added that, “the AR Germany team met all the requirements in due time and to Lekkerland’s satisfaction”.

Lekkerland’s new DCs

Some areas were fitted with frames with three uprights, which are equipped with ascending roller beds for order preparation. The industrial racking installed by AR Racking is 10 metres high in various layouts and with up to 6 levels. The aisles between the racking are 3.5 metres wide.

According to Robert Kosmol, Corporate Real Estate Development Manager at Lekkerland, “the objective was to invest in very versatile and adaptable infrastructure that would help optimise the space without losing flexibility to increase our stock and improve inventory control in the picking area. The quality of the racking, the comprehensive project management and the continuous communication with AR Racking gave us added value in the installation of these two new warehouses.”

AR Racking is part of the Arania Group, an industrial group of companies with extensive experience and scope, and with a multi-sectoral activity based on the transformation of steel that dates back more than 80 years. AR Racking provides the market with a wide range of solutions with high certified quality standards and a comprehensive project management service. AR Racking’s industrial storage systems stand out for their innovation, reliability and optimum efficiency.

High Performer in High-rack Warehouses

Soon to be launched on the market, the Linde V modular is a new, powerful player for high-rack warehouses. The truck offers a load capacity of 1.2 tons and is an ideal option for warehouse operators who aim for even more effective goods picking on various different racking levels. Some of its key features includes the ability to reach picking heights of up to 14.5 meters, a visibility-optimized triplex mast with or without free lift, a comfortable driver’s cab, and a high level of safety thanks to improved stability, a new type of Linde personal protection system, and special lighting solutions. Another advantage is its design as a modular system and the large number of variants and equipment options available. The chassis, mast and cab can be perfectly customized to application-specific requirements. The new trucks will be launched for sale at the LogiMAT trade show in Stuttgart at the end of April.

With increasing frequency, both large and small high-rack warehouses are reaching their capacity limits: “Online retailing demands high goods availability and fast deliveries,” says Anna Keilbach, Senior Product Manager for VNA Trucks and Vertical Order Pickers, explaining one of the reasons for the larger inventory. Another aspect is the desire for greater individualization and the associated growing number of product designs. However, as more storage space becomes needed, many operators prefer to increase the height of their racking systems instead of building new warehouses due to the high cost of floor space – especially in metropolitan areas. “As a consequence, this requires vertical order pickers with conducive working heights and performance capability,” the product manager states.

Performance makes the difference

The new Linde V modular is designed to meet precisely these requirements. For the first time, drivers will be able to reach picking heights of up to 14.5 meters from the platform – 2.5 meters more than before. In addition, the new truck offers a 22 percent increase in lifting speed and a 20 percent faster lowering speed – resulting in time savings when raising or lowering the cab, which has a positive impact on productivity. To meet the varying conditions in the warehouse, the triplex mast is available in two versions: The mast featuring a free lift is suitable for warehouses with diverse ceiling heights. Two lateral lifting cylinders instead of one centrally positioned lifting cylinder ensure optimized visibility. In the variant without a free lift, the mast extends faster because there are no deceleration phases during mast transitions. Added to this is the very good mast visibility provided by the design.

New features for enhanced safety

Along with the Linde V modular, Linde MH is going to launch its own personal protection system (PPS), which will be used in all VNA equipment from Linde MH in the future. The new Linde PPS meets all the requirements of DIN standard 15185-2, which prohibits the simultaneous presence of people and vehicles in narrow aisles and prescribes special protective measures in the event that this should happen accidentally nevertheless. Equipped with a laser scanner at the front between the load wheels and at the rear on the drive side, the Linde PPS detects people in a protective zone of up to nine meters. As soon as a person enters the area monitored by the scanner, an alarm sounds and the vehicle comes to a safe stop. Additional warning fields ensure that the order picker’s speed is reduced even before the protective zone is reached, so as to enable the smoothest possible braking process. In the transfer aisle, the Linde V modular can be operated alongside other vehicles due to its safety equipment. Here, the warning fields of the laser scanners provide assistance as well by throttling the travel speed when obstacles appear.

LED stripes provide even better visibility for the vehicles. Located at the front and rear of the lift mast, they ensure optimum distribution of light at close range. In the direction of travel, the stripes emit white light; at the rear, they shine red. Pedestrians and other forklift drivers can thus see from a distance in which direction the truck is moving.

User-friendliness is a top priority

It’s no secret that picking goods is one of the most physically demanding jobs in the warehouse environment. The Linde V modular effectively supports the picker in this regard by means of various features. First and foremost: the spacious driver’s cab, which allows plenty of freedom of movement. Added to this is the soft floor mat, which cushions vibrations and prevents fatigue. The ergonomic control panel can be mounted on the load side, the mast side or on both sides. Recently, this choice has also been extended to the positioning of the color display, which shows the driver all relevant information. This includes speed, lift height, residual capacity and steering angle, as well as other information from optional features such as Linde’s warehouse navigation system. Optionally available tilting barriers give the driver 50cms of additional reach when retrieving goods from the rack. The auxiliary lift function is another helpful feature: At the push of a button, the forks move down a defined distance so that the driver can deposit the packs of goods retrieved from the rack as easily as possible.

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