Tag: IT|logistics|warehouse automation

A simple-to-use track-and-trace system that collects measurements and images of incoming stock or packaged goods and turns them into valuable Master Data is being launched in the UK by sensor manufacturer SICK with a free trial offer.

The SICK Master Data Analyzer is already deployed at hundreds of retail logistics hubs worldwide capturing 100,000s of products every hour. Now UK operators are being given their first opportunity to see for themselves how easily the system records and integrates data into warehouse management and ERP systems.

The SICK Master Data Analyzer is a Dimensioning, Weighing and Scanning (DWS) system with the option of associated image capture, supplied as an all-in-one static or mobile operator station. It promises significant returns on investment through more consistent track and trace of products, reduced packaging sizes, and space-saving efficiencies both during storage, and when loading goods for onward transportation.

Threats to Cost-Efficiency

“The greatest threat to both cost-efficiency and environmental performance in logistics, comes from storing or shipping fresh air because packages are oversized, or because they are stacked in bays or packed into transport inefficiently,” says Mark Harris, SICK’s UK product manager for Systems & Auto Ident. “Equally, the danger of the wrong, or incomplete, products reaching a customer can mount up to significant cost through returns or customer penalties.

“Not only does the SICK Master Data Analyzer provide the data building blocks to eliminate these inefficiencies, it has also been shown to increase operator capacity by more than 20%. A study conducted with one major international retailer demonstrated a significantly reduced cycle time in inputting data of a wide range of Stock Keeping Units (SKUs) entering the customer’s facilities.”

Unpack, set-up and connect the SICK Master Data Analyser to begin capturing the weight, length, width, height, image and the bar code of goods or packages in a single step. The trolley-mounted mobile version is powered by a rechargeable battery and transmits data via WLAN so it can be moved to the best location for efficient input of data.

Simple to Operate

Simply place the item to be measured on the toughened glass weighing plate and use the hand-held scanner to read the barcode. Slide the Measuring Light Grid (MLG) frame across the object in either direction to reliably capture the dimensions. A consistently stable measurement is produced whatever the shape of the object, and even if it has a highly reflective surface, such as a foil.

The system then merges the barcode, dimensions and weight into a single data string which is output immediately in a format that can be imported into any management software, such as an Enterprise Resource Planning (ERP) system.

The SICK Master Data Analyzer can also be supplied with an IP Camera so that an image of the product can be associated directly with the object’s barcode, part number, or European Article Number. A correlating physical image of each SKU or package is saved in the system, enabling the shipper to check back to verify that the correct item was delivered, and identify any in-transit tampering or damage.

The SICK Master Data Analyzer has a volume measurement accuracy of 2.5 x 2.5 x 2.5mm and weight determination with an accuracy of ±5g and can work to a maximum objects size of 800 x 600 x 600mm.

Free Trial

“Recording basic data accurately, consistently and quickly is the starting point of any efficient warehouse or logistics operation. Armed with these valuable Master Data building blocks, operators are better equipped to drive logistics processes more efficiently and save costs,” Mark Harris continues.

“That’s why we are offering a one-week trial to any operator on a first come first served basis. We want customers to see for themselves how easy it is to start collecting Master Data. Whether you use one unit, or many across a site, we are confident you will begin to make cost and storage savings immediately.”

The G-Log 2 data logger from Germany-based Aspion GmbH is the first shock recorder on the market to implement the continuous shock/vibration test of the European transport standard EN IEC 60721-3-2:2018 with its 2M4/2M5/2M6 classes during transportation.

This standard specifies the common environmental influences to which products may be exposed during transport in their ready-for-shipment form.

“Reliably detecting transport damage, verifying it simply and transparently according to recognised and agreed on rules in order to minimise risks and avert costs – this is no longer a pipe dream for supply chain managers and quality managers,” says Aspion Managing Director Martina Woehr. “With the implementation of transport standards in a low-cost and easy-to-use data logger, the proof of transport damage in multimodal transport becomes, for the first time, as simple and transparent as monitoring the cold chain.”

The use of an international standard improves understanding among all parties involved in transport and eliminates misunderstandings. Specialist knowledge is no longer necessary. The procedure is simple: the manufacturer classifies or tests their product according to the standard/class for integrity under normal transport conditions, usually carried out during packaging tests in testing facilities.

The data logger now monitors the transport for environmental conditions of the applied standard and directly indicates deviations in the data analysis. The result is either: the standard was complied with or it wasn’t. In the latter case, the recorded data enable experts to carry out an in-depth analysis of the exact sequence of impacting shocks or vibrations. They know that not only the amount of acceleration per axis is relevant, but also the duration of the shock or vibration.

The Aspion G-Log 2 data logger is the only device in its price class to document the course of a shock or vibration per axis in millisecond increments. This is made possible by an intelligent algorithm that ensures that the very first shock, as well as the other eight highest shocks and vibrations in the entire transport process, is available for analysis in this level of detail. All further shocks or vibrations are reliably logged by the data logger with date and time in a ring memory with their respective height and direction on all three axes.

The German specialist hopes that the use of the shock recorders will lead to more conscious handling of goods by all those involved in their transport. “Our Aspion G-Log 2 creates evidence through the transparency of the stored data, which significantly simplifies claims processing – for shippers, transporters and, last but not least, insurers,” says Woehr, adding: “With this innovation, we not only simplify the evidence in the event of a claim but also give our customers a clear competitive advantage.”

Werma has unveiled AndonWIRELESS, a professional call-for-action system for optimising processes in Production, Logistics and Manual workstations

The new Werma Andon WirelessSET is the quick and easy way to report, display and rectify problems in real-time. This wireless-based system features a clever button box – the Andon WirelessBOX. Now you can report problems at the push of a button instead of having to shout or leave your station. This helps optimise processes in Logistics and Production, at manual workstations, in material replenishment or in access-control applications at doors and gates.

The Andon WirelessBOX can be operated on internal batteries. This allows you to use it as a stand-alone system that is perfect for mobile applications, e.g. on forklifts or pallet trucks. The new Andon WirelessSET will make your processes more streamlined and efficient than ever and keep your operation future-proof and flexible.

The term Andon originates in Japan and refers to a lantern, i.e. a simple visual signal. The use of Andons is fundamental to the Toyota Production System, in which self-explanatory symbols are used to communicate functions and sequences of machines or to visualise processes.

Werma Signaltechnik has refined this original function: Andon WirelessSET is a unique, intelligent, wireless call-for-action system specifically designed for manufacturing operations, manual workstations and logistics and shipping centres.

With the new Andon WirelessSET, calls-for-action can be made quickly and easily directly from the workstation. The operator presses a button to indicate a specific, previously-defined call-for-action or to request help. This allows colleagues to respond immediately, avoiding long waiting times and eliminating the need for lengthy transport routes.

The message acknowledgement function allows the current status to be visible to all parties. Acknowledgements can also be sent from another box. For example, an operator reports a material shortage using their Andon WirelessBOX and the logistics specialist acknowledges receipt of this notification via their box.

The individual boxes in the system can also communicate with each other. For instance, the driver of a forklift truck can press a button on their Andon WirelessBOX to report or acknowledge their status to other boxes in the system without involving a signal tower.

The signal towers and buttons use standard traffic light colours. This helps to overcome language barriers and even untrained or seasonal employees can use the system immediately. The illumination of the buttons can also be freely configured.

All you need is a Werma signal tower with its power supply, a transceiver for signal reception, an Andon WirelessBOX (either with 2 or 5 buttons), a USB cable and supply and the configuration software.

If you want to get started right away, order a pre-configured Andon WirelessSET. It is available in two versions (2- or 5-button). Alternatively, you can put together your own individual set using our Quick Finder.

Is your production environment already equipped with Werma signal towers? Then you can quickly and easily retrofit the plug & play transceivers, attach the Andon WirelessBOXes and set up your system using the configuration software.

The new Andon WirelessSET is not only quick to install and ready to use, but also simple and self-explanatory. The Andon WirelessBOX requires no wiring, avoiding the need for an electrician which saves both staff resources and time. The system allows single or multiple signal towers to be controlled with single or multiple boxes. The box(es) mirror the status of the signal tower.

Software-assisted configuration enables you to select individual control and visualisation options. This allows you to adapt the system to your own processes and circumstances (e.g. how many boxes access a tower, how messages are acknowledged etc.).

The Andon WirelessBOX can be mounted in two ways: screw-mounted as standard or mounted using a strong 3M industrial hook-and-loop tape, which affords you great flexibility when choosing where to attach or mount the box.

The new Andon WirelessBOX is available with either 2 or 5 buttons and can be operated using either a USB power supply or internal batteries. The push buttons can be individually configured to mirrors the colours of the signal tower.

The buttons also have a handy acknowledgement function that can be used to confirm completed tasks. The status LED display shows you connection status, successful transmissions, transmission errors and also gives low battery warning.