Peak Season Efficiency with Mobile Label Printing

Peak season is a chaotic and profitable time for the majority of retailers and wider value chain. Websites and ecommerce engines need to be fully functioning, able to accept orders and fulfil deliveries – and warehouses and fulfilment centres need to be ready to meet customers’ delivery needs fast. Alongside this, last mile delivery operators need to ensure they have the right processes and systems in place to ship goods on time. In contrast, instore retail must make sure that its warehouses are operationally capable of picking, packing and sending goods to stores in time for shoppers to buy their products over the festive season.

Therefore, for many retailers, third-party logistics operators, warehouses and last mile shipment providers, organising logistics operations effectively with packaging labelling forms a crucial part of their success through and beyond the peak season. Its value, as part of the process, is understated. Jay Kim, Managing Director BIXOLON Europe GmbH explains the important role of using linerless mobile printers to print labels that can be used to organise warehouse operations, support with last mile delivery, and communicate with consumers.

How mobility is refining warehouse operations

Within many warehouse and fulfilment centres there are often stations placed around the distribution centre where printing takes place. This is because many sites and their operational processes have been designed for stationary label printers. While traditionally effective at printing labels, it means processes were designed around the location of printers – meaning that warehouses and staff duties were created with this in mind. It is not uncommon, for example, to see printing stations that have parcels taken to them by warehouse staff, to have labels printed and stuck onto goods. In many instances, labels printed come with liners too. This is problematic because when the liner is removed from the label – often a backing – it needs to be disposed of correctly in additional bins.

These bins take up a lot of space and liners can end up on the floor by accident, causing health and safety slip hazards. This becomes important to review across the supply chain too. When you consider some ecommerce retailers are shipping hundreds or thousands of goods daily, and many last mile delivery and shipping operators – like DHL, UPS and the Fedex- are responsible for managing and delivering even higher volumes of goods than that.

Another scenario within warehouses and fulfilment centres that is ripe for improvement is shelf labelling. Often, labels on shelves need to be changed quickly within warehouses. Through peak or any important seasonal period this might happen more frequently as products move around the warehouse or label codes or pricing changes. Traditionally, staff would have printed labels at a stationary printing station and then would walk to each appropriate shelf and change the label – a time consuming process. They’d have to first print the labels, then change them and then dispose of the liners. Again, more waste containers are needed and liners often end up on the floor accidently, causing a slip hazard.

Redesigning efficiency and productivity around mobile linerless printing

This is where mobile, linerless printing offers a better solution. Arming staff with mobile devices and mobile linerless printers enables them to travel around warehouses and fulfilment centres freely. They have autonomy to take on more, their roles can be enhanced and they can become more productive – for instance, using this technology has the potential to enable teams to pick, pack and ship more goods more effectively over peak periods. Which is crucial when its often a struggle to recruit and retain extra staff through and beyond this period.

Traditionally, over 10 years ago, mobile printing was perceived as expensive too, but this perception is now long outdated, and times have changed. The tables have turned. Mobile, linerless printing offers cost and efficiency benefits that supersede many stationary printing solutions and processes. This is because the reels of printing paper used contain more paper to print on; and they don’t need to make space for an extra liner that backs onto the label. The paper being used is often more eco-friendly because it has no liner and because it comes from sustainable resources.

Often less paper is used when printing too. Organisations only need to print as much label as they need, to convey the key information that is necessary to have on the label, at the time of printing. This approach replaces the idea of using a traditional, standard sized set of labels, which often sees the printing space on labels not being used optimally. For instance, an oversized label might be used incorrectly to share only a little bit of information and the traditional liners would need to be disposed of properly too – in this case using the precise amount of paper to print on, via a mobile linerless printer, would be less wasteful, more cost effective and more impactful. Especially since the print quality is better and more robust too.

Further, workflows can be redesigned accordingly, and since more can be printed from a roll, there is less waste to throw away when the roll is complete – also, fewer liners can be found on the ground in the warehouse or fulfilment centre causing health and safety problems.

Improving communication with customers during last mile delivery

It’s not only the warehouse and fulfilment centre that stands to gain from mobile linerless printing. The last mile does too. Often, during the final phase of delivery, when parcels are delivered at consumers’ homes they either accept their goods because they are “in”, or they don’t. When someone is not around to receive, sign-for and accept their parcel, often the delivery company leaves a note. Postal and delivery companies regularly do this.

When leaving a note, the delivery person often writes a message on a card to say when they stopped off to deliver the parcel, and it explains to the consumer how they can collect their delivery given they were not around to accept it. This communication process with customers can fail and cause a bad customer experience if the handwriting and information shared on the delivery note is not legible. Often, information presented can be inaccurate too.

To combat this, linerless mobile printers are increasingly being used to improve the customer communication process. A linerless label can be printed and attached to the delivery note, which is then posted through the consumer’s door. A standard set up could be designed to convey all the necessary accurate information to the customer about how they can collect their new parcel. This process can function alongside other customer proof of delivery processes and support them too. Further, since liners are not used with mobile printers, there is no litter and waste, presenting an additional environmental benefit.

Gone are the days when mobile printing was considered expensive and ineffective. We’ve all seen the power of mobile to transform many field service operations – warehouse, logistics, retail and e-commerce teams are not excluded from these wins. Mobile, linerless label printers, when used alongside mobile devices in warehouses, fulfilment centres, and during last-mile deliveries, have the potential to transform operational processes.

It makes you wonder why any retail, ecommerce or warehouse team doesn’t consider exploring its benefits – especially when many organisations are considering how they can improve their costs and operations to save money for themselves and for their customers.

Taking Control of Parcel Delivery

Small ecommerce businesses are hugely reliant on the quality and timeliness of parcel delivery services to ensure customer satisfaction – and growing numbers are taking control of the process by bringing parcel labelling in house, as Jay Kim, Managing Director, BIXOLON Europe GmbH explains.

Delivery Imperative

Ecommerce companies have long recognised the importance of a robust, reliable delivery experience, from offering customers delivery choice to ensuring products arrive on time. New research, however, reveals just how damaging a poor delivery experience can be: almost two thirds (63%) of frequent shoppers in the UK will abandon an online retailer over a poor delivery experience. The situation is similar in France, where 53% of shoppers will abandon a retailer, dropping to 38% of German shoppers. Improving the shipping and delivery processes, therefore, has a very significant value. Yet from extended queues at Post Offices, to damaged barcodes and labels leading to parcels being returned, rather than arriving with the customer, many smaller businesses continue to struggle to achieve the level of delivery certainty required to support essential customer promises.

With Post Offices closing and the Royal Mail offering a parcel pick up service, many companies are reviewing delivery strategies and taking responsibility for their own parcel and post labelling.

Efficient and Green

Investment in technology such as label printers has, of course, always been an option, but traditional products had some limitations – such as the need to print several labels on one sheet of A4. The latest generation of linerless label printers is completely changing the experience for small businesses. These printers, which use a roll of sticky labels that require no backing, provide a new level of flexibility.

Labels are not pre-cut, allowing companies to print labels of any size. This means that all the information required – including barcodes, addresses and product safety information – can be included in a single label. Furthermore, linerless labels are far more robust, which means barcodes are safer from the damage caused by rain water, sunlight or scratches, leading for far greater delivery certainty.

In addition, linerless labels also support companies’ sustainability goals. The lack of plastic liner ensures businesses comply with the EU directive on packing and packaging waste. In addition, because labels are cut to size there is no wastage. And with the price of linerless labels dropping significantly in recent years, there is no additional cost associated with the green approach.

Post Office Improvements

Linerless label technology is also helping postal services to improve their delivery experiences. In Europe, postal workers are using mobile linerless printers for ‘you were out’ parcel delivery information. Rather than the scrawled paper notes that customers can struggle to decipher, a postal delivery person can print the time of delivery, location of parcel for collection and opening times on the label, which is then attached to a paper card and posted through the letterbox. The linerless technology ensures there is no plastic wastage that has to be carried – or dropped – making the process much easier and safer to manage.

In addition, this technology is being used to offer self-service access to services within Post Offices. Kiosks are becoming ever more popular, allowing people to pay for shipping and print their address labels in the Post Office – and reducing the pressure on queues. Critically, printer manufacturers are leveraging the vast amounts of data collected from diverse printer products to deliver the new levels of printer reliability that are essential in any self-service experience.

Ecommerce businesses increasingly need to offer flexible delivery options to entice customers to buy – and ensuring delivery promises are met is key to achieving repeat business. Whether through self-service kiosks or in-house printing, small businesses that embrace the chance to take control of the printing process, especially the use of robust and sustainable linerless labels, can achieve another level of vital delivery certainty to reinforce the end-to-end customer experience.

Safety Survey for Warehouse Line Marking

A new service has been launched by inotec UK – a free safety and maintenance survey for the appraisal of warehouse line marking. This complimentary service will be available for both internal and external line marking. It has been designed to offer advice on essential health and safety requirements of new line marking, upkeep of existing line marking as well as replacement lines should they be necessary.

The importance of keeping warehouse operatives away from moving handling and storage equipment cannot be underestimated. It can be achieved effectively by line marking that clearly segregates pedestrians from vehicle traffic. In today’s busy warehouse environments, however, regular appraisals to check the condition of existing line markings of walkways and crossings often take a back seat. A key reason for this has been the cost of involving a specialist third party.

By launching this free service, inotec is taking a proactive role in supporting companies to ensure compliance with the law. The company’s durable and highly visible line marking solutions help separate vulnerable pedestrians from fast moving truck traffic.

David Stocker, sales director of inotec states, “Any warehouse which already has line marking or is considering new line marking should be looking at periodic safety and maintenance checks.

“Over time walkways and crossings become damaged by heavy forklift truck traffic and the harsh chemicals that are used for cleaning. This can result in impaired visibility of line markings leading to potentially serious accidents. At inotec we’re here to keep your warehouse staff safe. Contact us to take advantage of one of our experts who will perform a free safety and maintenance survey to appraise your line marking.”

Cloud-based Labelling, Marking and Coding

Seagull Scientific supplies software to design, print, mark and code labels, RFID tags, products, and packaging. Its BarTender Cloud™ allows users to print labels in the cloud. But until now, they had to design those labels using on-premise software.

As of today, the launch of BarTender Cloud Designer allows businesses to design as well as print their labels in the cloud. Users can access all of BarTender’s label design features from their browser without having to install any software. With a proven easy-to-use design interface and integrated wizard-driven tools, users can quickly create any label with no design experience or the need for additional training.

Industry Commentary

Harold Boe, CEO of Seagull Scientific says: “True design-and-print cloud labelling is finally here. As organizations undertake digital transformation initiatives and move their labelling to the cloud, being able to design labels without on-premise software was the last critical step. The launch of BarTender Cloud Designer is another step in our company’s commitment to providing user-friendly, cost-effective solutions for our customers. We took the BarTender Label Designer that everyone loves and optimized it for usage in the Cloud.”

Industry expert John Wirthlin, Principal Owner of Tip of the Spear Consulting LLC, says: “The BarTender Cloud Designer is a revolutionary and innovative cloud version of the label designer already used throughout the supply chain in all industries. BarTender Cloud with the new integrated BarTender Cloud Designer makes labelling even easier – users can create, manage and print their labels all from the cloud.”

Hans Lissens, a labelling expert with Zetes, a leader in European auto identification and capture solutions and a major BarTender reseller partner says: “My customers will receive five significant advantages from a 100% cloud-based labelling solution:

– Eliminate inefficiencies – they can create, manage, and print all their labels with a single seamless solution – no more creating labels on a desktop and uploading to the cloud for printing.
– Accelerate time-to-first print – with access to pre-defined label template libraries, including industry standard templates like GS1 and Walmart RFID, and modern cloud-based design tools with intuitive interfaces, they can quickly create and print labels with little or no training.
– Lower IT costs – a 100% cloud-based system means no client-based on-premise hardware or software required, eliminating associated purchase and support costs.
– Eliminate programming costs – with pre-built data connectors, no-code connectivity, and true REST API.
– High-performance printing and management – optimized printing to over 8,000 industrial, marking and coding printers along with defining permissions and roles, monitoring print and usage history, and ensuring regulatory compliance all from the cloud.”

Docket Grab Warehouse Hanging Sign

When the Samworth Brothers company was looking for a new hanging sign for its chilled distribution site in Leicester they chose to partner with inotec which specialises in supplying bespoke warehouse labelling and line marking solutions. The result is an innovative ‘docket grab’ hanging sign that uses ball bearings to grip dockets. These signs, which can be either single or double-sided, are now being used in the pick by line area of Samworth’s Oak Meadow facility.

The Samworth Brothers site in Oak Meadow Leicester has a storage capacity of over 10,000 pallets across chill, deep chill and frozen. Around 580 people work on the site with orders being picked by 160 warehouse operatives.

Glyn Maude is General Manager, Samworth Brothers Supply Chain, he explains why the new sign was needed, “As our business has grown rapidly over the last few years we needed to change how we picked orders in this warehouse. Originally the whole area was racked, but it was decided to take part of the racking down to create a pedestrian only picking area surrounded by barriers.

“This meant we could present the products to the pickers in that area instead of getting them to pick out of the racking. The lanes of pallets run towards the racking area and the stock comes into the picking area from underneath the racking, deposited by fork lift truck.

“I knew that I would need hanging signs for the new area but couldn’t see anything suitable on the market. I’d seen other companies using drainpipes cut into segments with a slit to hold a label and I’d thought that there has to be a better way of doing this so I approached Steve Towler at inotec. I already knew Steve as he’d helped me with line marking and signs for our marshalling lanes here in Leicester and done a great job. Once I’d given him the size of sign and what it needed to do, he went away and came up with the docket grab concept. A couple of mock-ups later, we had our ‘docket grab’ hanging sign.

“One of the qualities I like about inotec is that they help me plan out and design what I need. They also give me an honest and accurate quotation regarding the cost; I get a lot of good advice from them. The idea of using ball bearings to grip the pallet labels was all inotec’s.

“In the pedestrian only zone the picker collects the pallet of stock using a hand pallet truck and walks down the picking line of pallets. He then scans the pallet label that is held in the hanging sign above a pallet, this details a retailer’s order. The label tells them how many cases to put on that particular pallet for that order. This allows us to control what stock is going where.

“We know when a pallet is fully picked as we’ve set the height of the hanging sign and the length of the label to indicate the full height of an order. When the pallet is full the picker can clearly see there is no room for more stock on that pallet. This means we have uniformity for all the pallets we’re picking. Prior to this we were sending pallets out that were all different heights – not many were too high but some were too low, now they all come out at a standard height.

“Our new way of working has helped us reduce the amount of pallets we’re sending out to retailers. It also ensures we fill the trucks up as much as we can so that we don’t put additional vehicles on the road. This reduces our distribution costs benefitting both us and our customers.

“A further advantage of the hanging signs is that the pallet labels are now up in the air and out of the way – before they were stuck on the pallet and could fall off, get stuck to something else or just generally go missing! The new sign system prevents this happening.

“Our pick accuracy is already really high at 99.98 per cent but we still have a margin for error that we want to eliminate. Although we’ve only been operating this pick by line system for a short time I am expecting to see an improvement in picking accuracy.

“The signage work that inotec has done here for us is great. We work really well together as our two companies have a lot in common in terms of work ethic and the way we view things. It’s a fantastic business, I’d give them ten out of ten every time.”

Warehouse Track and Trace

Escalating costs and continued demand for warehouse space are placing ever greater pressure on organisations to optimise existing warehouse efficiency by track and trace. Yet with warehouse operatives still hard to recruit, how can existing staff achieve the levels of pick and pack accuracy, and speed, required to meet deadlines without compromising the overarching precision needed, that underpins a great customer experience?

In a pressurised environment, it is often hard to ensure robust processes are always followed. If parcel labels are inadvertently damaged by overstretched staff rushing to load pallets, barcodes cannot be read and deliveries fail. A lack of resources and a need to prioritise pick and pack can lead to physical stock takes being repeatedly postponed, undermining the accuracy of inventory information. Pressure to hit quotas can lead to packaging and label liners being discarded on the floor at times, creating serious health and safety risks which undermine the workforce experience, adding to the risk of staff loss.

With warehouse improvement now a priority, Jay Kim, Managing Director, BIXOLON Europe GmbH explains how innovations in labelling technologies, including linerless and RFID labels, are transforming cost, efficiency and safety throughout warehouses, while also delivering additional sustainability benefits.

Cost of Failed Delivery

For many organisations throughout the manufacturing, logistics and ecommerce sectors, the quality of the delivery experience has become a serious concern in recent years. From delays due to supply chain glitches and Post Office strikes, to inconsistent performance from couriers, missed or late deliveries can add significant cost to any business.

The problems are not, however, solely due to failures of third-party delivery organisations. How many parcels fail to reach the customer in the first place due to damaged labels? Barcodes are easily damaged, by weather and scratches, and if a barcode cannot be read at any stage of the fulfilment process, the implications on the business can be very significant.

From the demands on customer service, to the difficulty associated with getting the product back into the supply chain and sending a replacement, and the impact on customer perception, a single damaged barcode can have a cost that far exceeds the value of the product. For ecommerce providers, the cost is even greater, with almost two thirds (63%) of frequent shoppers in the UK abandoning an online retailer over a poor delivery experience. This is also true for 53% of French and 38% of German customers.

Robust Labelling

Better quality printer and labelling technology is reducing the risk of barcode damage associated with traditional thermal direct printing. New generation linerless printers, ensure the barcode is protected from damage due to heat, sunlight, rain water and scratches at every stage of the journey. Increasing label resilience can significantly improve delivery timeliness and experience across the customer base, reducing the impact on customer service and eradicating the cost of providing replacement products.

One of the additional benefits of linerless labels is their flexibility. Rather than the constraint of specific label size, linerless labels can be cut to length. This allows the warehouse to include all the pertinent information on one label, rather than requiring one for a barcode, one for country specific safety information and so on. Indeed, the ability to include all information on one label removes the need for multiple printers within the packing department, allowing further streamlining of warehouse operations to drive additional efficiency.

Furthermore, by eradicating the plastic label backing, these linerless labels also deliver a number of additional benefits, not least compliance with the EU directive on packing and packaging waste. With no plastic liner to dispose of, warehouses automatically reduce costs and enhance their sustainability credentials. Indeed, each roll of linerless labels includes 40%-50% more label in the same space, reducing the weight, volume and hence carbon dioxide emissions during transport. Plus, with each label cut to the size required, there is no waste.

Improving Information

Of course, barcodes are not the solution for all inventory – in many cases, items are too large, heavy or unwieldy to allow staff the line of sight required for the optical barcode scanning. Radio Frequency Identification (RFID) has become a valuable tool for these goods, enabling traceability without requiring line of sight. Adding dedicated RFID printers to the warehouse environment transforms the accessibility of RFID technology by allowing companies to include all the information upon a trackable label.

Adding RFID transforms the efficiency of inventory control. With no need for line of sight, the entire process can be swiftly and accurately completed with minimal manual effort. Given the on-going lack of available skilled warehouse staff, and their rising costs, the ability to allocate valuable staff to urgent pick and pack tasks without compromising inventory accuracy is compelling.

Furthermore, with the rise in theft across the supply chain, the ability to efficiently add RFID labelling to the warehouse processes is becoming increasingly attractive, especially in areas such as sports clothing, that are prone to high levels of product theft. Any attempt to remove RFID-tagged goods immediately raises an alert to security staff, allowing companies to both intervene when theft occurs and create an active deterrent to potential thieves.

There is one final, and important, benefit offered by linerless labels – better worker health and safety. With recruitment and retention of staff a continued challenge, warehouse managers need to ensure every aspect of the environment is safe. Label liners can be slip hazards for both people and forklifts, especially when warehouse staff are under time pressure. Swapping to linerless technology removes the dangerous swathes of label liners on the warehouse floor, immediately improving health and safety and improving the working environment.

Furthermore, this technology is both accessible and affordable. Linerless and RFID printers have been available for some time but, to date, have been adopted by approximately 10% of warehouses – in part due to the higher prices of linerless labels when first introduced. With linerless label prices now on a par with traditional labels, the business case is now compelling. Whether the primary concern is delivery performance, inventory control, creating a safer environment, improving green credentials, or all of the above, making the change to innovative printing offers significant opportunities to address a number of operational challenges throughout a warehouse operation.

Linerless Industrial Printer Improves Productivity

In response to the growing demand for linerless labelling, TSC Printronix Auto ID has just launched its first linerless industrial printer to add to its range of mobile and desktop linerless printers. The MB240 can print up to 10,000 labels a day with a tear-off kit or robust cutter. It is ideally suited to fast-paced sectors such as e-commerce, logistics, and food and drink.

The MB240 is compact and its all-metal construction will deliver trouble-free printing in the toughest and most demanding of environments. It can print up to 12 ips, has a heavy-duty cycle, and can handle 8-inch outer diameter (OD) label rolls. It has been tested for compatibility with the majority of linerless labels with permanent, removable or freezer-grade adhesives. Its special anti-adhesive linerless kit reduces residue from label adhesive and prevents paper jams. Worker safety has also been considered in its design with a cutter lock sensor and upper blade protector.

The global linerless label market is developing fast and is expected to reach USD 3.09 million* by 2032. The growth is driven, in part, by the need for more sustainable packaging as well as a requirement for more information to be included on labels.

“The MB240 linerless delivers on all fronts,” says Bob Vines, UK, Ireland & Nordics country manager for TSC Printronix Auto ID. “Linerless labeling can reduce raw material consumption by 15%, can add 40% more paper length per roll, and halve operational costs in transport, warehousing and material handling. It can also lower carbon emissions and reduce waste by 50%.“

Offers versatility to print up to 10,000 different length labels per day

Being able to print labels of any length from just one roll means that not only can comprehensive information be included but productivity can also be increased as operators don’t have to keep switching between rolls of different sized self-adhesive labels. Another much heralded advantage of linerless labelling is employee safety as the slip hazards of conventional liner backings are eliminated.

“The MB240 linerless Series simultaneously improves both your productivity and sustainability so, if you’re new to linerless labelling, or need to replace a device, it could be just the asset you’re looking for,“ suggests Bob.

TSC Printronix Auto ID is a leading provider of innovative thermal label printing solutions and can advise on the best labels and printers to suit customers‘ applications. It can also recommend maintenance kits and guidelines to help devices stay up and running for 24/7 operations.

TSC Printronix Auto ID is a leading provider of innovative thermal label printing solutions. Founded in 1991, the company owns and operates ISO certified production facilities and has offices around the world, serving customers in more than 100 countries.

The company offers a wide range of barcode label printing solutions including mobile, desktop, industrial, and enterprise-grade barcode label printers, RFID printers, integrated barcode label inspection systems, print engines, advanced printer software, standard and custom labels, and ribbons. The company’s products are used in nearly every industry including transportation and logistics, retail, manufacturing, warehousing, food and beverage, healthcare, and automotive. The company specializes in providing reliable, high quality label printing solutions to move products through the supply chain efficiently.

Printers – and Nothing But

We catch up with a global barcode printers leader, which has experienced strong growth in recent years.

Ecommerce and the drive to mobile have helped global printer leader Bixolon to some great year-on-year turnover numbers, says Frédéric d’Orsay, Channel Sales Director Europe. He adds that there is still much more to come.

Frédéric is an old friend of Logistics Business – he was a lively panellist in our online conferences staged during lockdown – so it was a pleasure to catch up with him once again to hear from the inside about the state of play in the sector.

He says Bixolon’s success is down to its core focus. “We’ve been making printers for 30 years and we keep doing just that. Some of our competitors get components, and make the choice to manufacture other things with those components. We stick to printers, and we’re renowned globally for that.”

Bixolon was founded in South Korea, initially as Samsung Mini Printers. The now independent Bixolon retains a good working relationship with one of the world’s largest chip manufacturers and accordingly now devotes a lot of printing expertise to the mobility sector.

“It’s about labelling on the go now – and mobility is what makes sense,” he explains. “Look at home food delivery, for instance. Accurate, fast labelling is required to ensure – for both customer and supplier – that the order is exactly as requested, including the customer’s own specifications. There is a well-known large casual dining chain in the UK that has improved its order accuracy and makes sure the right order goes to the right customer at speed and without mistakes. Don’t forget that the order might be going to a pick-up area, to the restaurant itself or to the customer’s home, so the need for clarity at all points is vital, because it can be very easy to get something wrong. The printer is a real help in these circumstances.”

Ecommerce also requires labelling innovation, whether via compliance regulation or in the increasing drive to differentiate via individual customer personalisation. “More boxes are being shipped than ever before,” he points out. “A clear label matters more than ever.”

With sustainability a concern for all customers, from consumers waiting in a takeaway restaurant to a large 3PL looking to reduce its waste footprint, Bixolon’s linerless solutions – essentially, the sticker is produced without backing paper – help both the environment and the customer, providing both traceability and tracking options, such as the casual dining example given above. The sticky receipt adheres well to the food packaging, with no extra waste produced for landfill. Bixolon’s SRP-S300 is a big seller in this area, he reports. “We don’t make handheld terminals,” he reminds me. “We make printers, we’re not making a choice between it and a PDA.”

A further advantage of the new linerless technology allied to Bixolon printing technology is that labels are no longer die-cut to a specific size. “Labels can be as long or as short as you wish, so you are not limited in terms of how much or how little information you need to include, while a label roll the same length as the traditional die-cut version gives you up to 40 per cent more labelling availability.”

This labelling freedom offers benefits in other scenarios. “Think of a forklift operator using a print roll – now he or she doesn’t have to go back to base or to a rubbish disposal location as frequently as before. That matters in a busy shift.”

Bixolon is on an exciting path. “Not everyone cares about making a thermal printer like we do,” smiles Frédéric d’Orsay.

Labels partnership success for in-moulds

Leading barcode labels and security specialist, inotec, is celebrating the company’s long-term partnership with Georg Utz. This successful collaboration has resulted in the production of over 40 million in-mould labels for plastic totes, crates, pallets and dollies.

The significant investment between inotec and Georg Utz began in 2008 and has enabled the in-mould labelling process to become fully automated within the production of new totes and crates. This delivers substantial time and cost savings compared to applying adhesive labels after manufacturing. The Diobond labels are applied during the moulding process of polyethene, polystyrene, polypropylene and acrylonitrile butadiene styrene (ABS) products.

The barcode labels are moulded onto the totes and crates during production as a permanent and durable asset identification solution. Using inotec’s state of the art printing, full-colour logos, barcodes and even radio-frequency identification (RFID) enabled inlays can be injection moulded into the wall of a container.

Due to its unique and patented manufacturing process, inotec’s RFID chips can also be in-moulded directly to totes and crates with no interlayer to destroy the contact between the box plastic and the label. In tests, up to 300 boxes were read at one time within seconds.

Durable and contamination free

The durability of the in-mould technology not only makes the labels extremely hardwearing, but also resistant to high-pressure cleaning, chemicals, acids and solvents.

The bond between the in-mould label and the crate becomes permanent, offering a smooth edgeless surface. This eliminates the possibility of any contamination happening behind the label. Coupled with its durability and resistance to industrial cleaning, inotec’s in-mould label technology is ideal for the food and pharmaceutical industries along with other highly hygienic environments.

Without the need for adhesives, the in-mould labels are highly resistant to heat and UV light as well as being waterproof. David Stocker, sales director, inotec UK explains:
“Changing the labelling process from adhesive labels to in-mould labels has many benefits for companies like Georg Utz.

“Moving to in-mould labelling technology means labels can be inserted during the moulding process. This removes the extra step that the traditional method adhesive labels create, as they can only be applied after the moulding process. In addition to this, newly moulded totes need to be stored and cooled before they can have the adhesive labels applied. In-mould labelling eliminates this extra storage stage and the need for secondary handling. This not only saves time but also creates significant cost savings for companies like Georg Utz who are producing in mass volumes.”

General Manager, Russell Evans, at Georg Utz concludes:
“In-mould labelling is a major innovation in our industry. It allows us to offer much higher specification, reliable barcodes and the digital printing of logos with unlimited colours at a very high print resolution. The images are incredibly clear and robust.

“We are aware that to continue to grow we must constantly innovate in line with our customers’ needs and having partners like inotec is integral to our future development.”

Established in 1999, inotec UK is a wholly owned subsidiary of inotec GmbH. It is a provider of warehouse finishing solutions including durable barcode labels, in-mould labels, internal and external line marking, RFID solutions and warehouse signage.

inotec specialises in providing bespoke solutions for a variety of environments from ambient to cold stores. The company offers a complete service, working with clients throughout the process from design to installation to achieve solutions that work the first time and every time.

inotec GmbH is Europe’s premier specialist barcode and Auto ID label company with a wealth of experience in providing quality label and identification solutions. Using the world’s most consistent and accurate printing processes, the company guarantees secure and readable labels at all times. With its unique testing laboratory and expert technical knowledge, inotec GmbH has been introducing pioneering new products and long-lasting warehouse identification solutions for more than 30 years.

Not Just Thermal Printers

TSC Printronix Auto ID is already well known in the logistics and packaging industries for its reliable thermal printers. Less highlighted is the importance the company places on its all-round package. It believes that to achieve a reliable Auto ID solution, you need a lot more than ‘just a printer’.

Printers are a lot more than a piece of hardware, with common attributes to all. “There are many different complexities within printers,” says Neil Baker, who runs Consumables for TSC Printronix Auto ID EMEA. “An industrial printer will have a lot more complexity than one that’s, for instance, printing out your next dentist appointment.” Savings, speed and efficiencies are all to be had, with the right combination of tools selected. “Whether you are a one to five person operation, or a multinational 3PL sending out 500 pallets per hour, we have an all-round printing solution for you,” he promises.

Consumables for thermal printers

It follows that the success of any printing operation or process depends in large part on the quality and reliability of the ‘consumables’, otherwise described as the media inside the box hardware, typically the labels and the thermal transfer ribbon. Neil Baker’s objective is to make sure you have the perfect consumables for your printing processes. Consumables matter, he points out.

Picking the right consumables means big wins for customers. In terms of common themes, sustainability is a keyword for Neil and his team.

“Our linerless labels eradicate ‘glassine’ backing labels completely – so there is no waste in the warehouse or operational site that would formerly have gone straight to landfill. That matters to both the daily process as well as the company bottom line. We offer many industry-specific printers optimised for linerless labelling, so they are particularly suited for logistics environments, whether mobile, desktop or heavy industrial printers.”

Advances have also been made in RFID technology by engineers at TSC Printronix Auto ID, greatly boosting the track-and-trace opportunity between, for instance, a source of manufacture in Asia and a warehouse storage location in Western Europe. Such technology can now check in seconds that what was dispatched inside a box or container exactly matches what has arrived. Other performance enhancers in the wide suite of customisable offerings include ODV-2D, a verification application which scans and grades the label as it emerges from the machine to confirm its durability and legibility for the onward journey.

Thermal printer solution

The all-round promise goes further. “By connecting with TSC Printronix Auto ID, you are not only buying hardware and consumables, but best-in-class post-sales support, with focus on the consumables as much as the hardware – it’s a complete solution,” he explains. That means you’re putting a lot of trust in one company to support you exclusively. That’s why we have the confidence to guarantee quality, knowing everything has been vetted, tested and approved by us.” The benefit for the customer is the reassurance that comes from knowing all product lines have been tested and certified with TSC Printronix Auto ID printers to maximize output and efficiencies in high output, time critical applications, such as logistics and warehousing.

The post-sales coverage extends to on-site service, backed by a team of application engineers throughout EMEA able to offer on-the-spot technical advice.

The company’s relationship with the logistics sector is well-established. Some years ago, when a major logistics name which used a mixed fleet of thermal printers from a variety of suppliers found the process of sourcing spares and servicing too complex, engineers from TSC Printronix Auto ID successfully established that a single emulation – or printer ‘language’ – could be implemented throughout this entire mixed network. After a three-month testing period, that same 3PL now has over 650 industrial printers in operation and purchases 60 million labels per year. TSC Printronix Auto ID is now the exclusive provider of printers and genuine supplies. The relationship is flourishing six years later.

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