Forklift Reliability Redefined

Year Two of Bobcat’s ownership of the former Doosan forklift brand, and we’re starting to see some significant inputs to the striking orange and white machines, reports Peter MacLeod.

When Bobcat acquired Doosan’s forklift division, the industry watched with interest to see how the rugged, construction-focused brand would steer its new material handling arm. At LogiMAT this year, Bobcat made its intentions clear: to harness the legacy of Doosan while injecting Bobcat’s hallmark resilience, adaptability, and bold approach to innovation.

Jan Droogendijk, Product Manager for Material Handling at Bobcat EMEA, describes the company’s evolving strategy: “We are really focusing on small to medium-sized enterprises (SMEs) – those with one to ten trucks, perhaps a single shift. These are customers who want durability and performance, but not necessarily top-end specs they’ll never use. So, we’ve worked hard to build in the features they need, while staying cost-efficient.”

This pragmatic, value-oriented approach is embodied in Bobcat’s latest product lineup. At LogiMAT, the company showcased 10 new warehouse truck models, including pedestrian pallet trucks and stackers with platforms, plus a new three-wheel electric forklift designed for flexibility in tighter warehouse environments. The common thread among these machines? Fit-for-purpose functionality, built to last.

Durability as a Philosophy

Droogendijk is quick to emphasise that Bobcat’s material handling machines retain the core DNA of the Doosan forklifts: “Our trucks are heavier than many competitors’. That’s not just about weight, it’s about using more robust metal, which translates to better durability. These SMEs won’t replace a truck every couple of years. They want machines that last, and ours are built to do just that.”

Durability is treated as an essential characteristic for Bobcat’s target audience. “They don’t care if the truck goes 19 or 20 km/h,” Droogendijk says. “They just want it to work reliably, day in, day out.”

And for many of these customers, ownership still trumps leasing. While Bobcat does support financial programmes through its dealer network, outright purchase remains the most common path. “It’s a long-term investment,” he says. “After five years, they’ll ask: ‘Is it still working?’ If the answer is yes, then why change it?”

Rebranding

The transition from Doosan to Bobcat branding wasn’t merely cosmetic. As David Frodl, Senior Marketing Communication Manager at Bobcat EMEA, explains, “This was about more than a logo or a colour scheme. It was about creating synergy. Our parts and distribution centre for forklifts has moved to Halle, Germany, alongside our existing compact equipment infrastructure. That integration has allowed us to raise standards across the board.”

The transformation also brought introspection and mutual learning. “Bobcat learned from Doosan’s reliability heritage, and Doosan’s operations absorbed Bobcat’s energy and branding strength,” Frodl says. “It’s why we talk about ‘reliability redefined’. We’re building on what was great, and pushing it further.”

Electrification Push

Electrification is a major focus for Bobcat’s forklift strategy, albeit not an exclusive one. While lithium-ion battery systems are being rolled out under Bobcat’s own branding, with production expected to ramp up later this year, the company remains pragmatic about internal combustion (IC) engines. “You still need diesel,” Droogendijk affirms, gesturing toward the company’s seven-tonne diesel truck on display. “Especially in higher capacities and heavier-duty applications. We’re seeing electrification in these segments too, and we’re investing in it, but Stage V diesel is still efficient and clean.”

Frodl adds that infrastructure challenges often slow electric adoption. “In some countries, upgrading electrical capacity at a facility can take two years. You can be ready to invest, but the grid isn’t.”
Whether electric, diesel, or LPG, Bobcat’s product philosophy centres around delivering value where it counts. “Most of our SME customers operate trucks between one and three tonnes,” Droogendijk explains. “That’s the heartland of the forklift market and we’re very strong in that space.”

The new lithium-ion battery, developed through a joint venture but owned by Bobcat, is designed to be compatible with all the company’s electric forklift lines from launch. Benefits include faster charging, lower maintenance, and better uptime, though the cost-benefit ratio will vary based on application.

For now, the diesel and LPG options remain important for customers in less electrification-friendly regions or heavier-use industries. “We want to give customers the right product for today,” Droogendijk says. “And right now, diesel still makes sense in many situations.”

Expanding in Europe

The rebrand has also helped sharpen Bobcat’s dealer strategy across Europe. “We kept the majority of Doosan’s network,” Droogendijk explains. “But we also assessed where to improve, sometimes combining strong construction and material handling dealers in the same territory. As a result, we’ve increased our service points, improved aftermarket logistics, and strengthened support overall.”

As the Bobcat brand becomes more recognisable in the material handling world, the company is doubling down on visibility, marketing and product launches to maintain momentum. Its growth plans remain laser-focused on the SME sector, where the blend of rugged performance, thoughtful design, and strong after-sales support resonates deeply.

“We’re not trying to sell Porsches to people who need reliable delivery vans,” Droogendijk says. “We’re giving businesses the right tool for the job, one that lasts, doesn’t cost the earth, and is backed by a brand they can trust.” With an ever-expanding electric range, homegrown battery technology, and an integrated European network, Bobcat’s forklift business looks well-positioned to continue its growth path.

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Drive Technology Manufacturing Future

Drive technology manufacturer and supplier SEW-Eurodrive promises improved energy efficiency and increased throughput with its modular and scalable product range, reports Paul Hamblin. For such a dominant company, 90 years old, with 57 worldwide sites, 17 production plants and no fewer than 22,000 employees, SEW-Eurodrive is not perhaps the most famous name in European and global logistics. That’s probably because it has carved out an enviable position in one of the industry sectors which is talked about the least, but which matters more than most.

Based in Bruchsal, Germany, SEW-Eurodrive is a specialist in drive technology. Its products enable movement in the handling, storing, sorting, transporting and distribution of goods in logistics. That means powering the conveyors, stacker cranes, palletisers and sorters, and a great deal more besides.

At LogiMAT in March, the company highlighted its focus on three key needs which its customers have identified: energy efficiency, throughput enhancement, and greater flexibility. SEW-Eurodrive’s Wolfgang Currle, Head of Sales Southwest Germany and responsible for SEW-Eurodrive’s presence at LogiMAT, told me that the company’s holistic concept is designed to coordinate perfectly with each customer’s application, with each of these three needs an integral part of the solution. It should be added that short installation times and minimal maintenance work are increasingly demanded by customers, so these requirements are a given.

Energy and Throughput Efficiency

Energy efficiency is achieved via a holistic concept consisting of drive technology, energy management, safety, software and control technology. With SEW-Eurodrive’s products, customers can expect high throughput, smart material flow, maximum energy efficiency, fast startup, and simple operation and diagnostics, all backed up by scalable and robust project planning.

Catching the eye in the company’s product portfolio is the MOVI-C modular automation system, which it describes as “the perfect one-stop shop for every automation task”. All parts and services are made and provided directly by SEW-Eurodrive including all hardware and software, from planning and startup to operation and servicing. Crucially, the MOVI-C is modular and scalable according to customer need. Currle says the benefits of this complete package are “full comfort, a future-proofed system and the reassuring confidence that comes from knowing you have a direct contact you can always rely on.”

Reduced Complexity

Simplicity in the pursuit of user-friendliness is the core product promise of the MOVI-C modular automation system, he says. “The aim is to make complex, high-performance automation and drive technology simple enough for you to install it effortlessly, operate it intuitively and monitor it easily,” he continues.

Deploying the hardware reduces complexity, installation space and costs – all the customer has to do is connect SEW-Eurodrive’s components, which link via plug-and-play, including to each other. With configurable devices and end-to-end control technology, the manufacturer reduces the number of device variants without losing any functions. They include everything from safety to robotics, maintaining the full range of movements.

As for the software, the MOVIKIT modules are easily started up via graphical configuration and diagnostics. The range of standardised software modules includes everything from simple drive functions, such as speed control and positioning, to challenging motion sequences as well as motion control functions such as robotics. Nonetheless, if the application requires, MOVIKIT software modules can also be freely programmed.

The MOVIKIT software modules are perfectly coordinated with MOVI-C control technology. Using MOVISUITE engineering software, the appropriate MOVIKIT software module is allocated directly to an axis or the controller and configured via graphical wizards and editors. As a result, the user has access to all relevant parameters from motor startup to software settings in a single parameterisation interface.

MOVIKIT is integrated into the IEC user program at the touch of a button using automatic IEC code generation. It is both quick and easy to complete. Every software module offers both a conventional variable interface and an object-oriented interface for implementing cutting-edge software architectures.

The control technology is based on a common platform for control cabinet and decentralised controllers with the same functionalities and identical interface diversity. The controller is used to execute high-end data-driven applications that require integrated functional safety and high-level, application-specific networking. Motion, automation and cyber physical control are all available with the system.

The AC motor, servomotor and linear motion drives are fully modular, with an enormous range of combinations to suit specific requirements. “Just connect and you’re good to go, thanks to an electronic nameplate and digital single-cable technology,” explains Wolfgang Currle.

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Industry Conductor for Energy Transmission

Data and energy transmission provider Conductix-Wampfler serves all parts of the warehouse and logistics sector and a great deal more besides. Paul Hamblin catches up with the company’s long-serving industry specialist, Simon Dülffer.

If you want to take the temperature of the industry at any given time, you have to account for understandable subjectivity, an emphasis on different sectors according to core expertise. A forklift manufacturer will face another set of challenges to, say, a sorter supplier or a routing software start-up. Reasonably enough, their perspective of wider industry health is likely to be influenced by their experiences.

Not so for Conductix-Wampfler. The German world leader in data and energy transmission can claim an enviably neutral position, as the spectrum of its activities is so broad. Crane, conveyor, conductor rail, AMR, AGV, take your pick: Conductix-Wampfler’s skill is in applying power to and data to moving systems. “We try to be product neutral at all times,” says Simon Dülffer, Global Market Director, Industrial Automation. “It’s about safe, effective data and power transmission in many applications and we are the biggest company in the world in this niche.” Broad is the right word – clients include some of the world’s most famous theme parks, as well as the more prosaic movers of goods in warehouses.

There are two main tranches to the business. First, the legacy electro-mechanical applications that made Conductix-Wampfler so successful. He explains: “This means conductor rails, cable reels in many sizes, everything from a small reel you use in your garden workshop to megawatt-thick cable with winding lengths of over 1km for use in open pit mining.”

Second, the mechatronic, electronic and software-driven solutions that constitute the company’s portfolio for today’s automated applications. That means control systems for conveyor lines, inductive systems, energy storage, plus the batteries for those systems. “You could call this the growth portfolio,” says Dülffer. “The key for customers is to use different products that are designed to work together in a bundle. An example might be a conductor rail system, you might then add a data transmission system based on a slotted waveguide, perhaps combined with control system for electric monorail. Another example would be for an AGV, comprising a charging solution, battery and data comms package. It is much easier for the manufacturer to build their product with combined expertise from a single source.”

Flexibility v. Throughput

He cites the principal current challenges faced by his customers as the drive for more flexibility and scalability. “We live in uncertain times,” he points out. “It’s therefore hard for customers to map precisely for the five to 10 years that automation planning generally demands. Think of a shuttle system, for instance – it used to be about a drive for better performance, for more throughput, but the emphasis has altered as companies seek more flexibility. So alternatives are now on the market, offering something resembling a blend between AMR and shuttle, so that you are still navigating and storing via a rack, but with the adaptability to scale for the future as required.”

What does that mean for Conductix-Wampfler? “It requires us to offer different kinds of solutions. With throughput as a priority, you’re going for a conductor rail with power provided just-in-time and you don’t carry the weight of energy storage on board the vehicle. For a flexible scalable system you need the flexibility that energy storage gives you, and that brings new challenges for our mechatronic portfolio for AGVs and AMRs. We have to establish how to get the power on board: via charging, energy storage – batteries – and also data transmission requirements, usually including Wi-Fi 6 and fleet safety. On a forklift, you have plenty of space, you can carry weight such as a large battery. You have the driver/operator to help plug and unplug.

“AMRs, on the other hand, present different challenges – you have no driver to plug or unplug, and you must manage considerable weight and space constraints. Hence we offer opportunity charging, delivered via charging stations. Then we examine power – you save costs via operating the battery in a comfort zone, so that it never depletes by running to zero; or you can deploy photovoltaic power, perhaps from the roof. In all circumstances, we can customize to suit customer preference.”

Taking the Industry Temperature

Let’s return to Conductix-Wampfler’s neutral standpoint. How does Simon Dülffer view the state of the sector, particularly after insightful trips to LogiMAT and across the Atlantic to ProMat a week later?

“The geopolitical situation is certainly fostering the current mood of uncertainty,” he reflects. “But logistics remains a long-term market, it’s a tech market, people are still looking for opportunities to innovate. At the end of the day, it’s about technology, not geopolitics, and as long as there’s a business case, products will find their market. The tariff issues have not so far shown us concrete effects in the intralogistics field – it’s a different story in the field of people transportation systems, for instance. In a scenario where a supply chain may have to be re-routed due to tariffs, this is quite easily done if you are dealing with commodities, but with highly engineered products it’s much more difficult.”

Have customer requirements and challenges in the intralogistics sector changed in recent years? “We saw the enormous boom in small loads and parcel sortation systems rocket-boosted by Covid, but with the return of the regular economy over the past 2-3 years, as consumers re-allocated resources – on the holidays they had been missing, for instance – we saw a cyclical shift back to heavier loads, to pallet handling, and those companies have done well for past two years or so. Now it’s possible we may be seeing an upturn once again in the ecommerce sector,” he suggests.

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3 Conveying Lessons Learned at LogiMAT 2025

At LogiMAT 2025, one thing became crystal clear to: logistics operations are under more pressure than ever. Rising energy costs, unexpected breakdowns, and the push for sustainability mean businesses simply can’t afford inefficiencies. Florian Kley shares with you three key Conveying related lessons taken away from this year’s event.

Conveyor systems must work smarter, last longer, and be easier to manage.

1. High energy costs are straining budgets – but there’s a smarter way

With energy prices constantly fluctuating, every kilowatt really does count.

Many of the professionals I spoke with are under immense pressure to cut costs while still ensuring their operations perform at the highest level. This is where Ammeraal Beltech’s AMMdurance rPET belts come into play.

Their dry fabric treatment reduces friction, lowers power consumption in long-term by 17% in average, and extends their lifespan. This means real energy savings without compromising performance. Compared to standard synthetic belts, our PET fabric solutions also reduce CO2 emissions by 1.2 kg and decrease greenhouse gas release by 70%. It’s a smarter, more efficient way to operate.

2. Downtime is a constant headache for business

I’ve heard this time and again: every minute of downtime is lost revenue.

When unexpected breakdowns occur, especially during peak seasons, it’s a nightmare. Many visitors shared their frustrations about belts wearing out too quickly or breaking at the worst possible moments. This is exactly why we focused on ZipLink® belts.

Designed for ultimate flexibility, ZipLink® belts allow splicing at any length with just a single pin. The unique mesh structure not only simplifies splicing without special tools but also ensures quick maintenance and minimal downtime—critical for keeping operations running smoothly during those high-pressure peak seasons.

3. Managing conveyor belts shouldn’t be a hassle

One consistent issue I heard during my discussions with logistics experts is that finding technical data, certifications, or maintenance records shouldn’t slow down operations—but it often does. That’s why I was excited to see how well Ammeraal Beltech’s AMMcare Connect resonated with so many visitors.

With a simple QR code scan, everything operators need is right at their fingertips. This makes belt management effortless, helping to minimise downtime and make operations more efficient.

Stay ahead of competition!

The logistics industry is evolving rapidly, and the challenges are undeniable. But with the right conveyor solution, combining efficiency, durability, and digitalisation is within reach.

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New Product Line Optimizes Mid-rate Sortation

Low Noise Transmission Belt

At a recent event, Megadyne showcased their new Quiet, Self-Tracking (QST) System— an alternative to traditional straight tooth profiles offering efficient conveying.

Engineered to address the critical challenges faced by manufacturers and operations managers in logistics and material handling operations, the QST System delivers improved noise reduction, more compact transmission, energy efficiency, and operational reliability.

QST profile VS Standard straight tooth profile

Luca Zironda, Global ISM Material Handling & Automation Power Transmission Expert at Megadyne, explains, “Traditional systems with standard straight tooth profiles often come with compromises: persistent noise, energy inefficiencies, and tracking requirements. The QST System addresses these challenges directly, offering a quieter, more efficient solution.”

“One of the standout features of the Megadyne QST system,” Luca explains, “is its advanced tooth design, which optimises power transmission”, enabling, “a more compact transmission while minimising energy loss.”

By reducing vibrations and noise levels, the system creates significantly quieter and more efficient operations, not only enhancing the working environment but also leading to reduced energy consumption, directly impacting both the bottom line and sustainability goals.

Benefits for the workforce: a quieter, safer environment

Megadyne claim drastically reduced sound levels improving the impact of noise on workers’ well-being, creating a more comfortable and less disruptive environment. They believe that the reduction may even be so significant that ear protection could become unnecessary even with high-speed high-load intralogistics applications.

Operational benefits: reduced downtime and maintenance time

The new system has a self-tracking and low-maintenance design to which Megadyne claim eliminates the need for constant adjustments and frequent repairs, leading to long-term savings, with less wear on the belts, extended service life, and fewer inspections. The result to which would be reduced downtime, more reliable operations, and significant maintenance cost reductions.

Business benefits: lowering energy costs and waste

From a business perspective, the reduction in conveyor energy consumption provided by the Megadyne QST system is said to be transformative. By operating more efficiently, this system helps businesses cut down on their energy costs while simultaneously reducing their carbon footprint. This results in more sustainable operations, aligning with modern industrial demands for performance and environmental responsibility.

Commitment to efficiency

“The Megadyne QST system exemplifies how innovation can drive operational improvement across multiple levels,” says Luca Zironda. “From reducing noise and energy consumption to enhancing operational efficiency and lowering maintenance costs, the Megadyne QST system transforms how logistics businesses operate.”

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[Podcast] Adapting to Industry 4.0: Intralogistics Automation

Accessible Robot Manufacturing

Logistics Business got an exclusive interview with Miya Gong (pictured alongside our Will Priestman), Marketing Manager of SEER Robotics at LogiMAT Stuttgart, to learn more about robot manufacturing.

Logistics Business: Miya, LogiMAT 2025 has just concluded. This was SEER Robotics’ third time participating. What were the key highlights this year?

Miya Gong: Yes, this year was incredibly important for us. Under the theme “Build Your Own Robot Fleet Within Days,” SEER Robotics focused on addressing customer challenges and real-world applications. We showcased a wide range of intelligent forklifts, composite robots, and our one-stop robot-building solution. Beyond hardware innovations, we also introduced new scheduling systems and visualization technologies to make robot deployment easier and faster for businesses looking to adopt automation.

Logistics Business: Which products received the most attention at the event?

Miya Gong: Our SFL-CDD14-CE high-reach forklift remained a top choice for European customers. This year, it featured multi-layer cage stacking, significantly improving vertical space utilization. Equipped with AI-driven vision algorithms and 3D LiDAR, it ensures precise positioning and adaptive fork handling without human intervention, enhancing both efficiency and safety.

Another standout was the SFL-CBD15-CE ground transportation forklift. It operates with trackless SLAM navigation, enabling autonomous path planning and navigation in dynamic environments without requiring modifications to existing infrastructure. It also achieves twice the speed of traditional forklifts and features dual-battery technology for extended runtime, supporting 8-hour continuous operation with just 1-hour fast charging—perfect for 24/7 unmanned logistics.

Logistics Business: Beyond forklifts, what advancements has SEER Robotics made in robot manufacturing?

Miya Gong: Our goal is to make robot manufacturing accessible to everyone. This year, we presented a one-stop robot-building solution that includes essential components: core control modules, perception modules, execution modules, and energy modules. The foundation of this solution is the SEER Robotics SRC series controllers, which range from entry-level to advanced safety-certified models, allowing customers to customize robots based on their specific needs.

One of the major highlights was the SBA-400EU, a safety robot chassis powered by the SRC-3000FS controller. We featured a transparent shell design to give visitors a clear view of its internal components and used our Roboshop software for live demonstrations, allowing them to experience the hardware-software interaction firsthand. This open ecosystem lowers barriers for companies looking to integrate automation into their operations.

Logistics Business: SEER Robotics is known for its strong digital ecosystem. How do your software solutions help customers improve efficiency?

Miya Gong: Our RDS (Resource Dispatch System) is a prime example. It enables unified management of all robots and automation equipment within a facility, ensuring seamless coordinationand efficient logistics workflows.

Additionally, our visualization solutions, including Meta-Map (2D visualization), Meta-Map Pro (3D visualization), and Meta-World (digital twin technology), provide real-time monitoring and comprehensive insights into factory operations. These tools enhance transparency, allowing businesses to optimize workflows and increase productivity.

Logistics Business: SEER Robotics hosted several special events during LogiMAT. Could you share more about them?

Miya Gong: Absolutely! One of the major highlights was our SEER Robotics Ecosystem Partner Certification Ceremony. We welcomed iGrow Network from Slovakia and Hesse Robot from Hungary as new certified partners, marking a significant milestone in our expansion across Europe. This certification program strengthens our partnerships and accelerates the adoption of automation solutions in local markets.

We also hosted interactive experiences at our booth, including a YouTube livestream, media interviews, software demos, and hands-on robot testing, allowing attendees to engage with our solutions up close.

Logistics Business: SEER Robotics has successfully expanded into 65+ countries. What’s next for your global strategy?

Miya Gong: Our key focus is localizing our solutions and strengthening our global partnerships. Rather than simply exporting technology, we aim to collaborate with local integrators and manufacturers to create tailored automation solutions. By enhancing adaptability and ecosystem compatibility, we ensure our technologies can be deployed efficiently across various industries.

Logistics Business: Thank you for sharing these insights! We look forward to seeing SEER Robotics’ future innovations.

Miya Gong: Thank you! If you missed the chance to visit our booth in person, don’t worry! Stay tuned and explore how SEER Robotics is making intelligent robots more accessible than ever!

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AI for Real-time Control of Industrial Trucks

In the future, warehouse managers will increasingly be able to rely on artificial intelligence (AI) when it comes to optimizing material flow processes, incluidng real-time contraol of industrial trucks. At its tech showcase at the LogiMAT trade fair in Stuttgart, Linde Material Handling (MH) will demonstrate how this product vision works and is gradually becoming reality. The solution is based on NVIDIA’s powerful Omniverse AI platform, which uses a digital twin to collect, process and analyze vast amounts of data from warehouse operations in real time. This initiative aligns with Linde MH’s parent company, the KION Group, which recently announced a large-scale collaboration with NVIDIA, a leader in AI, and Accenture, an expert in digitalization, to take industrial automation to a new level.

In an area adjacent to Linde MH’s exhibition stand, a scenario will be staged that could be typical of the warehouse of the future – manual and automated industrial trucks working side by side in perfect harmony with the help of innovative AI technology. This development will be particularly advantageous for operators of large fleets. The integration of intelligent hardware and software, combined with substantial computing power, will guarantee transparency of every process within the warehouse, ensuring more efficient, reliable and flexible order processing through continuous simulation. “Machine learning and neural networks will enhance warehouse efficiency. Throughput will increase, both manual and automated fleets can be optimized and staff can be deployed more efficiently. This will lead to significant cost savings for companies,” says Ulrike Just, Member of the Management Board responsible for Linde MH Sales & Service EMEA. “As a technology and innovation leader in our industry, we are at the forefront of developing AI-based solutions. These solutions represent a significant breakthrough, aiming to enhance our customers’ competitiveness and ensure the long-term efficiency of their material flows. We are planning initial pilot projects with major customers, for whom the return on the investments involved will be particularly high.”

Real-time localization creates transparency

The first step in Linde MH’s strategy is to network manual industrial trucks. To this end, the intralogistics specialist is currently developing a real-time localization system that works both inside and outside the warehouse. It enables seamless tracking of each vehicle’s location using innovative, low-infrastructure ultra-wideband technology. An intelligent display provides drivers with navigation instructions and new or updated transport orders, with the system combining location data with vehicle data such as the steering angle. This allows routes to be adjusted in real time if, for example, there is too much traffic on a route, causing delays.

At some point, AI becomes indispensable

As warehouse operations become more complex, the optimization of routes and coordination of manual and automated industrial trucks places much higher demands on computing power. “When there are 100 or more vehicles to coordinate, it’s essential to utilize higher-level intelligence and hardware capable of handling such extensive data volumes,” explains Ron Winkler, Managing Director of the Digital Business Unit at Linde MH. “This is where the NVIDIA Omniverse platform’s AI comes in. It creates a digital twin of the warehouse, a virtual 1:1 replica of the physical environment.” In this digital twin, simulations can be run in fractions of a second – either to optimize routes and optimally coordinate AMRs and manual forklifts, or to achieve optimizations in existing warehouse layouts.

The key advantage is that solutions to changing warehouse conditions, such as new orders or inventory fluctuations, traffic congestion in certain warehouse areas, obstacles or overhanging loads, can be identified in real time, simulated in the digital twin and communicated back to the vehicle control system. For instance, if a truck arrives late, the system can automatically assign the nearest forklift equipped for unloading. To achieve this, the NVIDIA Omniverse platform digitally stores all physical data on industrial trucks (e.g., engine power, steering angle) and infrastructure (e.g., rack locations, routes, machine times). This virtual space then processes the constant stream of information coming from sensors, intelligent vehicle and infrastructure cameras, warehouse management software and vehicle control systems.

Simulation is the key

Intelligent camera systems, strategically installed throughout the warehouse infrastructure and on both manual and automated vehicles are used to track load carriers, AMRs and manual vehicles. They also provide real-time monitoring of loading and storage areas. The images captured by these systems are then interpreted and processed directly by the AI.

The showcase at Linde’s stand will demonstrate this in practice: A forklift driver transports goods to the receiving area using a Linde electric forklift. In the designated transfer area, a fully automated Linde pallet stacker then picks up the pallet for further transport into the warehouse. To seamlessly document and track materials and goods on the Omniverse platform, the manual truck’s mobile, intelligent camera automatically takes a picture of the load when the pallet is picked up and stores it in the system. Concurrently, the camera captures the entire environment, identifying people and obstacles and instantly adapting the vehicle’s behavior to the situation. The stationary cameras in the warehouse provide the system with information about the occupancy of the storage locations, while also detecting potential collisions with people, which would cause the trucks to reduce speed.

However, what if the forklift driver does not place the pallet precisely on the specified surface, as an AGV typically requires? Via the stationary cameras, the digital twin recognizes the pallet’s placement and directs the picking order to the Linde L-MATIC core. Thanks to the intelligent camera on the fully automated AGV, the AI detects the tilted pallet and determines a solution – in this case, the best approach to picking up the load. The cameras also identify problems such as cartons slipping or part of the load overhanging. In such cases, the AI concludes that the AGV should not pick up the load. The Linde L-MATIC core would halt and be reassigned to another transport order. Meanwhile, the AI calculates which manual guided vehicle is nearby to take over the transport task.

“By configuring a digital warehouse twin, any conceivable infrastructure and fleet configuration can be simulated in 3D and tested for efficiency,” explains Ron Winkler. “The AI can be continuously trained and refined. This sets the stage for a warehouse ecosystem that proactively solves challenges and keeps getting better and better.”

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Live Translation for Pick by Voice

After the introduction of parallel speech recognition and output last year, the voice experts at EPG (Ehrhardt Partner Group) will showcase another groundbreaking innovation at LogiMAT 2025: LYDIA Live Translation. In the next evolution of the multilingual approach, the innovative Pick-by-Voice solution will not only support the regular picking dialogue but also act as an intuitive translation assistant for free-flowing conversations between employees. With support for over 40 languages, workers can choose their native language and immediately start working productively without language barriers or extensive training. Visitors can exclusively discover in Hall 4 how this world-first innovation is becoming a real game-changer in times of skilled labour shortages and fluctuating availability of seasonal workers – boosting productivity, motivation, and efficient onboarding for employees.

Whether in logistics, industry, production, or maintenance – multinational teams have long been the standard in intralogistics. However, many employees in warehouses do not always speak the same language. The result: communication problems that can affect the efficiency and quality of work. In picking, a lack of language skills also leads to longer onboarding times, more coordination effort, and a high error rate. With the introduction of Multi-Language Recognition, LYDIA Voice already addressed this problem comprehensively. The multilingual capability of the Pick-by-Voice solution recognizes a wide variety of languages flexibly and provides voice instructions in over 60 selectable output languages. With the Live Translation feature, the picking pioneers take a decisive step further: The system acts as a translation assistant in free dialogue with over 40 languages – a unique added value that no other voice system offers.

The success story behind the innovation

The pivotal impetus for developing the Live Translation feature came from close collaboration with Rossmann, Europe’s largest drugstore chain and a long-standing LYDIA Voice partner. This partnership began with initial discussions between Rossmann’s Logistics Director, Henrik van Duuren, and EPG’s Managing Director of Voice Solutions, Tim Just, at the LogiMAT trade fair in March 2024. During these conversations, Mr. van Duuren proposed the idea of enabling multilingual communication in daily warehouse operations. EPG then committed to acting as the technology partner to bring this project to life in collaboration with Rossmann. The result is a practical solution that significantly improves day-to-day operations in multinational and fast-changing teams without requiring any changes to existing infrastructure or hardware.

With LYDIA Live Translation, EPG directly addresses current trends and challenges in the global industry. The feature allows employees to communicate in their preferred language while the system translates and delivers input in real time. For Rossmann, this innovation is particularly valuable in fostering interpersonal connections. Employees who speak different native languages can now communicate seamlessly, leading to a noticeable improvement in collaboration. Clear instructions and communication in one’s native language not only enhance efficiency but also ensure even higher quality in the workplace.

An Anniversary of Excellence: 25 Years of LYDIA Voice

LogiMAT 2025 also provides the perfect setting for a special anniversary: LYDIA Voice celebrates 25 years of innovation and success. Since its introduction in 2000, the solution has been available in the world of voice-guided picking and set standards for efficiency, precision, and ergonomics. At their booth, the company will demonstrate how LYDIA Voice has evolved over a quarter of a century from an innovative niche product into the world’s leading pick-by-voice solution in intralogistics. “25 years of LYDIA Voice represent 25 years of innovation, progress, and customer focus,” emphasizes Just. “From a visionary idea to the globally leading pick-by-voice solution – this success is the result of close collaboration with our customers and partners who have supported us along the way. Our focus is now on the future: we aim to continue revolutionizing the logistics industry with pioneering technologies in the next 25 years.”

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Outpacing Tomorrow’s System Integration

Peter MacLeod meets Thomas van Workum, President of FORTNA International, a man who sits the helm of a company that has its finger in just about every piece of supply chain pie. Given the unpredictability inherent in today’s supply chains, a robust, flexible, and reliable fulfillment operation is key to operational success. If it is also cost-effective and carbon-light in operation, then delivering promises to a demanding and expectant customer base becomes less of a challenge and more of an opportunity.

Supply chain optimization

FORTNA is a global partner in supply chain optimization, providing end-to-end solutions that drive operational excellence. From consultancy and system design to automation, software integration, and lifecycle services, the company delivers seamless and scalable solutions tailored to each customer’s needs. As a company with nearly 80 years of history, it has long been one of the recognized leaders in the U.S. and is expanding its footprint in the European market. The upcoming LogiMAT trade show presents an opportunity to showcase its expertise and build new partnerships within the region. Exploring some of these further, I was delighted to be able to interview Thomas van Workum, President FORTNA International, the man who leads the commercial, operations and services supporting its International expansion.

AI for Operational Excellence

While AI continues to be surrounded by hype, FORTNA takes a pragmatic approach—using AI where it truly delivers value. “Our focus is on leveraging AI to create optimal outcomes for our customers,” says Thomas van Workum, President FORTNA International. AI is embedded in three key areas: Tech Support, Software Development and Machine Learning for Automation.
We have developed language models that analyze documentation and historical issue resolution data. This allows tech support teams to identify malfunctions and find solutions much faster, minimizing downtime for customers. “Instead of manually searching through manuals, our AI assistant quickly scans both documentation and past cases, providing a solution in seconds,” van Workum explains.

AI is also transforming how FORTNA develops software for system integration. “We use AI to assist in writing code, which significantly shortens lead times and enables our software engineers to focus on more complex tasks,” he adds. While complex solutions still require manual customization, about 30% of the code is now AI-generated, improving efficiency and accelerating deployment.
FORTNA’s AI-powered robotic solutions use vision technology to pick and place products of all shapes, weights, and sizes. “By leveraging AI and machine learning, our robotic picking solutions achieve top-tier pick rates and accuracy, outperforming many existing solutions in the market,” van Workum notes. With rising labor costs and shrinking availability, businesses are increasingly open to investing in robotics, and FORTNA is at the forefront of delivering these solutions.

Driving Carbon Reduction

Decarbonization is a major challenge in logistics and supply chain management. I asked van Workum in what areas FORTNA is helping its customers reduce their carbon consumption. He answers by identifying two chief ways – designing warehouse automation to use less energy and by optimising packaging to reduce vehicle mileage.

FORTNA designs systems that dynamically adjust energy consumption based on demand. “If the load on a system is lower due to order fluctuations, we don’t need it running at full capacity,” van Workum explains. “By reducing speeds and switching off unnecessary components, we help our customers cut energy usage. With transport, we are working to do it in the most efficient way and therefore we work with partners to supply the best solution to our customers.” Through strategic partnerships with Packsize and Sitma, FORTNA minimizes packaging waste, reducing the amount of air transported in shipments. “Less empty space means fewer trucks on the road, lowering carbon emissions. While eliminating packaging entirely isn’t always feasible, minimizing it makes a real difference,” he adds.

Navigating Supply Chain Uncertainty

In today’s volatile geopolitical and economic climate, businesses must prepare for both the “known unknowns” and the unexpected disruptions that can upend supply chains. So how can FORTNA help its customers become more resistant to the effects of these so-called black swan events?

“Our promise is that FORTNA thinks alongside the customer in how to de-risk their operations and inventory planning. Our consulting team works alongside customers to de-risk their operations and improve inventory planning,” van Workum says. This includes in-depth network analysis to identify potential vulnerabilities and optimal warehouse locations. We do that for some of the largest brands in the world.

At the warehouse level, FORTNA’s automation and software solutions provide an additional layer of resilience. “By integrating robotic picking, customers become less reliant on manual labour, reducing exposure to workforce shortages. Our Warehouse Execution System (WES) is also among the best in the world, continuously optimizing inventory allocation and fulfillment workflows,” he explains.

Looking ahead to LogiMAT, I asked van Workum which of the company’s strengths and specialisms it will be looking to highlight in what is becoming quite a crowded and competitive marketplace.
“We are one of the few system integrators that fully embrace emerging technologies,” he says. Unlike many competitors that focus solely on their own product portfolio, FORTNA prioritizes finding the best solution for each customer’s needs. This commitment to innovation is evident in FORTNA’s collaborations with technology leaders like AutoStore and Geek+, where the company integrates third-party solutions with its own advanced software to provide customers with tailored, high-performance systems.

With a growing presence in Europe and a track record of delivering impactful solutions, FORTNA is set to make a strong impression at LogiMAT—demonstrating how it helps businesses achieve operational excellence in an ever-evolving supply chain landscape.

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Motorised Drive Roller Flexibility

Motorised drive roller manufacturer Itoh Denki is set to showcase its innovative MDR-based technologies at LogiMAT 2025.

Itoh Denki, a leading international specialist in motorised drive roller (MDR)-based material handling technologies, will showcase its range of highly innovative modular material handling technologies at the forthcoming LogiMAT 2025 show.

Itoh Denki’s stand (no. 1K25 in Hall 1) will display a number of novel systems based on acclaimed MDR technology, bringing greater control and modularity to material handling processes across
both the warehouse and the factory. It says its modular systems allow for unrivalled flexibility to meet changing operational demands, optimising throughput and performance.

FNR is an MDR-powered conveyor platform which safely and efficiently transfers light loads of all shapes and sizes via a patented bed system comprising robust plastic wheels. Able to undertake any task handled by belt conveyors, FNR delivers further benefits in near-silent operation and colleague safety.

Requiring minimal set-up and ongoing maintenance, FNR is designed specifically for applications involving small and medium-sized items and is particularly suited to singulation and accumulation tasks for order preparation. In these applications, thanks to its short, independently controlled zones, FNR can rapidly and efficiently singulate or accumulate items even in very short distances.

As an entirely modular system, FNR can be easily integrated into existing in situ systems – and can be reconfigured whenever necessary as requirements evolve. FNR will be displayed alongside Itoh Denki’s family of diverter units which between them cater for a vast array of application requirements.

Sorting Excellence

The Multi-Angle Ball Sorter (MABS) harnesses patented rotating ball transfer technology to enable diversion to exits at 30°, 45° or 90° angles on either side. Capable of handling up to 4,300 units per hour, MABS can be integrated into any type of conveyor system, where it can handle loads up to 30kg of varying shapes and sizes.

Available in five sizes and easily reconfigurable to meet changing requirements, up to eight MABS units can be combined as necessary to create larger transfer zones.

MABS will be demonstrated in combination with Itoh Denki’s acclaimed F-RAT NX compact 90° diverter and sorter module for smaller loads up to 50kg, and M-RAT module for larger loads up to 250kg. F-RAT NX and M-RAT are the only diverters of their type to transfer products at 90° on either side of the conveyor line without lifting the product between entry and exit, enabling smoother transfers and simpler conveyor design.

MABS, M-RAT and F-RAT all run on 24V DC power, enabling designers and specifiers to move away from pneumatically powered systems with all their challenges around commissioning,
maintenance and safety.

Tatsuya Akashi, President of Itoh Denki Europe, explains: “As the leading international trade show for intralogistics solutions and process management, LogiMAT once again offers the opportunity for system designers and specifiers from across the world to see the gains in productivity and flexibility they can enjoy by choosing systems from Itoh Denki.

“MDR-based systems continue to become the preferred choice for a vast range of applications where performance cannot be compromised, while bringing advantages in terms of enhanced safety – for both colleagues and products – energy efficiency, minimal maintenance, and ease of setup and reconfiguration. We anticipate strong interest in all of the technologies we will have on show at
LogiMAT.”

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