Cloudy Supply Chain Data

There were many Davids at the Manifest convention. Logistics Business’ David met with 3 namesakes, including Blue Yonder’s Senior Director for Global Retail Industry Strategy.

Blue Yonder is a major global player in supply chain operating systems, offering specific products for WMS, TMS, Warehouse Execution, Order Management (boosted by the acquisition of Yantriks), Demand Planning, Inventory Optimisation and more. With a turnover of $1.28bn, 6000 employees and 167 new customers last year, representing 17% growth, it is a Microsoft Azure cloud computing partner and a division of Panasonic. The company has released a digital cognitive platform, ‘Luminate’, a generative AI capability, ‘Orchestrator’, and a new data cloud service with its partner Snowflake.

Dave Hamilton, pictured, has 30 years’ experience as a specialist in retail logistics in the USA, much of it at Best Buy. I asked him about the recent acquisition of Doddle, a company we spotlighted in our February issue (p6-7). “We’re excited to have them in the group. They’re strong in solving the returns issue and growing in North America now.”

“Snowflake will change how organisations connect their supply chain network,” Hamilton explains. “Currently there is the challenge of middleware (software that lies between an operating system and the applications running on it), but Snowflake eliminates that as it’s permissive, for example if using ERP software. Data is gold. The ability to share it via the cloud, end-to-end, is great.”

Inter-operable Solutions

I asked Hamilton about the interaction of Blue Yonder software applications with IT hardware used in warehousing and distribution. “Best-in-class is what we want,” he replies, “but we don’t have to provide every hardware product.” Customer use cases span applications in planning, DCs, commerce and transport management, in the third party logistics sector, retail or any manufacturing industry.

Of course, you cannot discuss all these areas without mentioning AI. “In problem-solving, generative AI enables the customer to go further,” Hamilton states. This can result in reducing costs or increasing inventory. “Orchestrator (which runs on its Luminate platform) is agile and co-ordinates decision-making.” It factors in all relevant data and context within the supply chain application to optimize and augment user prompts.

“Blue Yonder Orchestrator helps companies bring value to their data, which is where many companies struggle,” said Duncan Angove, CEO, Blue Yonder. “It allows business users to quickly access recommendations, predictive insights, and intelligent decisions to ensure they generate the best outcomes to impact their supply chain positively. In today’s supply chain environment, in which many professionals are nearing retirement age and it’s challenging to retain that institutional knowledge, companies can use Orchestrator as a trusty supply chain assistant that can augment intuition – using the value of the data – to make better and faster decisions.”

Supply Chain Transformation

In the transport management environment FedEx is a major customer. “Our carbon footprint isn’t big, we just sell software, but we can help customers reduce theirs and aid the EV transition,” adds Hamilton. These days WMS is normally co-ordinated with TMS. It should be quick to install. WES looks at tasks and resources in order to plan human and robotic labour. Blue Yonder partner with materials handling equipment suppliers like GreyOrange but remain brand agnostic.

British retail customers include ASDA, M&S, and Sainsbury’s – for whom it has provided inventory planning and other solutions as part of a multi-year supply chain transformation. “We tend to work with tier 1 retailers, plus up-and-coming ones and the sector is as much as 60% of our revenue,” Hamilton reveals, “but we’re putting a lot of attention into 3PLs/LSPs and looking to grow there.”
Innovation leads to an improved customer experience. “We’re a true partner to customers,” he adds. “I’ve sat in their shoes so I can really talk to them. That gives us credibility, but ultimately the product needs to work. Seeing the progress is key. Our teams help provide the value analysis. We should take ours cues from customers and keep our promises in terms of developing products and being future-ready.”

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Asda accelerates multi-channel offering with Blue Yonder

 

Robot Picking just like the real thing

Autonomous, robotic picking of pieces in warehouse order fulfilment relies on sophisticated ‘hand-eye’ coordination. David Schwebel, Vice President of Sales and Strategic Business Development for RightHand Robotics, spoke to David Priestman about the technology at Manifest, Las Vegas.

Massachusetts has always been a hotbed for science and tech. Some of our world’s most beautiful minds come to fruition at MIT and Harvard. So, for industrial robotic picking does this reputation precede itself accurately?

RightHand Robotics, based just outside Boston and founded in 2015, manufacture the most important part of the robotic picking arm – the ‘hand’. This product is called ‘RightPick’. The latest version of this is the RightPick 4 system, which can handle items up to 25% larger and 50% heavier, significantly reducing the need for human intervention. It can be used with various makes of robotic arm and the company collaborate with them on product development.

“We own pick and place and go beyond the limitations of known operations,” David Schwebel (pictured below) tells me. “The product has a broad scope for reach, range and reliability. We want to improve the delivery radius without over-automating, augment brownfield distribution centres and extend their value and longevity. Customers should optimise their DC space before moving.“

Robotic picking is not about replacing people, he argues. “It’s about enabling humans to not be robots. We take the back-breaking lift work. This frees-up staff to add a personal touch to customer order engagement, for example by writing a gift note for the package.”

Pick, place, decant

80% of the company’s sales are channel ones to system integrators such as Vanderlande and Element Logic, with whom is has partner programmes. Historically, RightHand Robotics (RHR) has achieved a mix of sales, with 40% coming from North America and the rest of the world and 60% coming from the EU.

RHR also provides to Movu Robotics the ‘Hand’ (Gripper), the ‘Eye’ (Vision), the ‘Arm’ (UP10e) and the ‘Brain’ (AI / ML software) that is embedded in the eligo presentation station and empowered by the escala shuttle system. What is the snoot, I asked Schwebel. “The Snoot is an extendable mechanism in the middle of our hand (gripper) that allows RHR to engage our myriad of suction cups to the item to be picked; it then retracts the picked item into the grasp of our hand, allowing the item to be safely and quickly moved to its next destination.”

David Schwebel

Pick, place, decant is how the RightPick operates. “That’s meaningless unless the warehouse’s ASRS and conveyors are synched with the picking,” Schwebel explains. “It’s low maintenance. If there is a problem, which is rare, you can cut the power, make a key turn and quickly replace a part. RHR understands that uptime is critical for the end customer (Practitioner), and we have developed our maintenance and repair operations for simple fixes and turn key replacements. For example, if you needed to change out the gripper, it takes less than 25 seconds – disengage the power and air, turn a key, and the entire hand can be changed out for the spare on site.”

Smallest footprint

The RightPick system can provide businesses with vital productivity as part of a lean material handling process. “It has the smallest footprint,” Schwebel points out. “RHR is arm agnostic, and when we use a collaborative arm, the entire footprint needed for a robotic piece picking system is the smallest in the industry.” The system learns as it picks, building a database of knowledge that allows customers to benefit from fleet learning. Each new robot benefits from 100% of the previous experience creating better AI with better analytics, metrics and training data.

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Staples Deploy AI-Powered Picking Robots

 

ASRS to OSRS Automation

Ocado are a familiar name in grocery ecommerce in the UK, but now aim to challenge major warehouse systems integrators internationally. CEO Mark Richardson spoke to David Priestman.

Ten communications per second between a warehouse robot and its operating software is impressive. Not only does that prevent collisions between the picking bots, it means that ‘appointments’ for each robot can be made for a specific tenth of a second. The routing software, ‘Dash’, communicates with every robot ten times per second in scheduled time slots. This is no ordinary automation system. Such expertise has been honed by 20 years’ operating Ocado’s 50,000 grocery line SKU storage and retrieval system in Britain.

“It’s a leading-edge ASRS, high-dense cube that can be scaled up as large as is necessary. The robots are designed to lift up to 35kg. Each storage bin can contain just over 30kg of product,” Richardson explains. Brands with complex, high-throughput operations in healthcare, retail apparel/footwear, consumer packaged goods, plus their third-party logistics operators can now access this automated fulfillment technology from Ocado Intelligent Automation (OIA). “It’s a global offer, pretty broad applications, especially in pharma,” Richardson adds.

OIA, a division of Ocado Group, formerly part-owned by the John Lewis Partnership, debuted its Ocado Storage and Retrieval System (OSRS) for the first time in North America at Manifest in February. OSRS simplifies and streamlines complex challenges facing modern supply chains using software, hardware, and processes proven in the demanding grocery industry.

“A non-grocery cube, on average, is not as big but it can be even larger, if required, for example in a general merchandise warehouse,” Richardson reveals. “We’re going for the larger systems. Non-grocery presents a breadth, rather than a throughput challenge. As the technology matures we can automate anything.” Food-retail demands fast, continuous picking, but non-food may have more and slower-moving items.

“We’re using our technology to create new products at our R&D centre in Welwyn Garden City,” Richardson says. Mention of the town of my birth and childhood, in Hertfordshire, peaks my interest further. “Automation tends to deliver better results, it’s more deterministic and very reliable. We can load our bins without humans. Inbound goods are delivered to the decant stations by pallet truck, for now,” he adds. “OSRS can buffer the outcome of the pick. Completed picks can be stored back in the grid for despatch later, therefore decoupling the processes of picking and dispatch. Prior to despatch, robots retrieve all the orders for a delivery route and bring them out of the grid. This allows the finished pick to live in the grid.”

OIA also incorporates technologies brought into the group with the acquisition of 6 River Systems and Kindred AI. These bring depth and flexibility to OIA’s products, offering a range of solutions. ‘Chuck’ is a robot order picker that does not necessitate a major investment. Kindred’s powered robot is deployed as a picking arm on top of the OSRS grid. It can be tele-operated remotely, so no engineer is required on site and Ocado Group has more than 1000 maintenance and support personnel around the world plus a 2500 strong development team in eight countries.

I asked Richardson the million-dollar question. How does OSRS compare with AutoStore, the Norwegian-invented system that has become the go-to for ASRS in the DC, sold by many system integrators? “We’re the most dense system, saving footprint,” he claims, “and OSRS is faster – more products can get through it. OSRS can be built taller than an AutoStore so can achieve a greater density in a given floor space. Because OSRS robots occupy just a single grid space, they create less congestion, so for busy grids total system throughput is higher. This all reflects our background in grocery, where volumes are typically very high compared to other industries.” The gauntlet has been laid down. What of further acquisitions? “We’re not specifically looking for new technology right now,” says Richardson, “but absolutely will do so in the future.”

read more

Ocado Claims Breakthrough Advances in Robotic Arm Capability

 

Locus Robotics Brings AMR to Manifest

Locus Robotics, a market leader in autonomous mobile robots (AMR) for fulfillment warehouses, will showcase its innovative Vector AMR with multiple configuration options at Manifest 2024 on February 5-7th at Caesar’s Forum in Las Vegas, Nevada. Attendees will see live demos at Booth 501 showcasing Vector’s versatility with flexible configuration options that enable intelligent, hi-volume productivity and efficiency to transform warehouse fulfillment efficiency.

“We’re excited to demonstrate Locus’s new Vector AMR as part of our powerful portfolio of proven automation solutions,” said CEO Rick Faulk (pictured). “Our AMRs collaborate seamlessly alongside workers to enable retailers, 3PLs, and distribution centers to efficiently deliver for their customers and help meet surging order volumes, amid labour shortages.”

On Tuesday, February 6th, join Gina Chung, Locus Vice President of Corporate Development for an engaging panel discussion on the “Seamless Integration of Robotics and Warehouse Technologies.” Dive into the world of cutting-edge logistics and robotics technology featuring top experts from across the warehouse robotics industry.

Locus’s industry-leading robotics and warehouse execution software efficiently manages unpredictable volumes and mitigates labour availability shortages to help brands, retailers, and third-party logistics (3PL) operators gain control to efficiently meet and exceed fulfillment goals.

The Locus solution offers retailers and 3PLs a proven, predictable, and cost-effective solution to meet growing demand, seamlessly scale operations, and deliver an exceptional customer experience despite ongoing labor challenges and rising order volumes.

The company supplies an enterprise-level, warehouse automation solution, incorporating powerful AI-driven, intelligent autonomous mobile robots that operate collaboratively with human workers to dramatically improve product movement and productivity 2–3X. Supporting more than 125+ of the world’s top brands and deployed at 300+ sites around the world, Locus Robotics enables retailers, 3PLs and specialty warehouses to efficiently meet and exceed the increasingly complex and demanding requirements of today’s fulfilment environments.

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