stow Robotics starts new automation campus

stow Robotics, part of stow Group, a global leader in industrial storage solutions, will expand its high-end production activity on the WDP site in Lokeren. Early 2023, the specialist in innovative warehouse automation solutions will move into the high-profile location along the E17 in Lokeren, which WDP acquired in 2021 through a sale-and-lease-back operation with DPG Media Services.

The part of the buildings previously set up for the printing activities of DPG Media Services will be converted into a campus for stow Robotics. stow Robotics was founded at the end of 2021, is growing rapidly, and focuses on the development, production and commercialisation of automated and robotic warehouse solutions. The building will be set up as a fully-fledged stow campus with a multi-level production area, an R&D centre, a showroom and offices for sales and after-sales activities. stow Robotics will use a total surface area of approximately 24,000 sq m on this site on the basis of a long-term lease.

“The site is a unique opportunity for the further expansion of our robotics activities. The central location, extensive facilities and excellent visibility of the building are absolute trump cards for stow Robotics. The location also allows us to build a large technology and experience centre for our European customers. Given the rapid growth of stow Robotics, the near-immediate availability of the building and the optimal availability of the various spaces were key in this decision. The evolution in warehouse automation is highly dynamic and the time-to-market of new concepts is essential,” says Jos De Vuyst, CEO of stow Group.

“Today, it is important to act economical when it comes to available land and locations. When acquiring a property, WDP consistently examines its long-term potential and its potential in other functions. The new lease of the site in Lokeren shows that existing buildings can be converted into high-end campuses for companies pursuing future growth based on innovation,” adds Kristof De Witte, General Manager WDP for BELUX and FR.

Lokeren becomes the second major campus in Belgium for stow, which is headquartered in Spiere-Helkijn near Tournai, and has 10 factories and 20 commercial entities across Europe and the US.

stow robotics is recruiting at least 50 additional employees for the production activities on the Lokeren campus. All other stow Robotics activities will also be transferred to Lokeren, so that, over time, 200 people will be active on the site, of which a large number of engineers in R&D and other technical positions. stow estimates to reach the €1bn turnover mark in 2022 and plans further growth over the coming years, in which stow Robotics plays a central role.

Filip Anthuenis – mayor of Lokeren: “We are delighted with the arrival of stow Robotics in our city. The company will provide a new purpose to the former building of DPG Media Services, which for many years has been the landmark of our business park near the E17 highway. Lokeren is a small, but entrepreneurial city, where life is generous and people truly connect with a warm and self-conscious ‘Lokeren feeling’. stow Robotics couldn’t have picked a better home base.”

“It is no coincidence that stow Robotics chooses Lokeren as its new home base”, adds Stefan Walgraeve, councillor for industrial development in Lokeren. “Our unique location between Antwerp and Ghent and proximity to Brussels is a major asset. Our city is also at the crossroads of major railway lines and our industrial sites give direct access to one of Europe’s most important motorway connections, the E17. stow Robotics will contribute to the increasing economic dynamism of and employment in our city, through strong employment (top 5 of the largest private employers in our city), of both (lower-skilled) workers and (highly educated) employees.”

Optimise energy consumption in-house

Fronius Perfect Charging is offering a new effective tool for intralogistics to optimise energy consumption quickly and sustainably. With the “Load Balancing” function of the Charge & Connect software solution, fleet managers can reduce power peaks when charging lead-acid batteries and thus lower their energy costs.

Energy prices are rising massively. It is therefore even more important for companies to optimise their power consumption. One cost driver is electricity peaks. They occur when many consumers draw power at the same time – for example, when several lead-acid batteries of the electric forklift fleet are charged simultaneously. This short-term heavy load on the grid can lead to an excess of the agreed power quota, resulting in expensive additional payments and higher grid provision charges. Fronius Perfect Charging has developed a solution for this: the “Load Balancing” function of the renowned Charge & Connect connectivity software offers the opportunity of harmonising peak loads when charging lead-acid traction batteries. This prevents short-term overloads and reduces energy costs. The availability of the fleet is thereby ensured.

“The load balancing runs automatically – thanks to our intelligent charging algorithm. Once the function is activated in the Charge & Connect portal, the fleet operator can set parameters such as shift model and battery availability requirements,” explains Andreas Prielinger, Global Director RnD. “What is unique about it is that there are hardly any comparable solutions on the market for lead-acid batteries.”

The software analyses the charging process and defines the optimal and most energy-efficient charging strategy – be it through stretching, staggering or a combination of both. In this way, the required number of fully charged batteries are always available without generating heavy power peaks. Significant advantages also result from the fact that the charging curve can be individually adapted to the battery requirements as well as further charging stations or rooms can be flexibly expanded.

“Load balancing is thus a simple and at the same time efficient tool for every forklift fleet operator to keep the base load of the charging infrastructure as constant as possible and to sustainably reduce electricity consumption and costs,” Prielinger sums up.

Dimensioning solutions from Bizerba and Metrilus

Metrilus is a German supplier of logistics systems for dimensioning solutions, based on the highly innovative computer vision technology MetriXFreight. By successfully collaborating with weighing technology specialist Bizerba, customers can now benefit from a complete MetriXFreight DWS (Dimensioning and Weighing System) family of products. Applications include, for example, floor scales, roller conveyor scales, and table scales from Bizerba.

At the upcoming Parcel + Post Expo in Frankfurt, the mobile table system S110 will be exhibited at the Bizerba stand representing the MetriXFreight product line. It will showcase the high measuring speeds and user-friendly handling in daily operations.

Dimensioning solutions

The MetriXFreight product family includes pallet, parcel, and free-form item dimensioning systems for inbound, outbound, and CEP applications. Throughput is up to 750 pieces per hour. All systems feature visual documentation of measured freight, automatic data transfer to the customer’s IT network (TMS, WMS, ERP, etc.), predictive maintenance, and remote service as standard.

All MetriXFreight DWS products are also integrated into the Bizerba Brain2 Global Shipping Software, enabling optimised shipping processes.

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NAiSE and Pilz establish partnership

Pilz is expanding its range for the safe use of driverless transport systems (DTS): In cooperation with the material flow automation expert NAiSE GmbH, the automation company Pilz is offering the world’s first traffic and order manager for all participants in intralogistics – for people as well as for transport systems. With NAiSE Traffic AGV applications can be implemented safely and efficiently thanks to precise real-time localisation. The goal: higher productivity in intralogistics.

Using sensor infrastructure and intelligent, integrated and cross-manufacturer communication, the traffic and order manager NAiSE Traffic analyses the flow of traffic and goods in intralogistics applications in real time. The software coordinates and controls the traffic of all participants – people and industrial trucks such as AGVs or forklifts. This provides operators with a holistic, manufacturer-independent material flow automation solution. Traffic jams, bottlenecks and accidents are avoided. This increases safety and optimises traffic control – for more transparency, efficiency and productivity.

With the traffic and order manager from the Stuttgart start-up NAiSE, Pilz is further expanding its comprehensive range of solutions in the field of intralogistics.  For safe automation of driverless transport vehicles (AGV) or systems (AGV), Pilz offers an extensive portfolio of safety components with sensors and control technology as well as a security solution.

In addition, Pilz provides support with the right services for vehicles and applications – in accordance with ISO 3691-4 standards and up to CE marking. Manufacturers and operators receive a complete package from Pilz for safe and productive intralogistics applications.

Unilode goes green with electric trucks from Briggs

Unilode Aviation Solutions, a leading service provider to the aviation sector, is the latest business to invest in electrification with Briggs Equipment following the introduction of electric Hyster trucks to its Heathrow site.

The new forklifts replace a fleet of gas machines and will allow Unilode to deliver on its sustainability targets and reduce environmental impact. Additionally, Unilode will benefit from lower operational and maintenance costs, underlining the long-term benefits of choosing electric.

The new trucks are already making a positive impact on-site, with positive feedback received from operators on their comfort, ease-of-use and extensive safety features.

Babak Yazdani, Chief Operating Officer, Unilode, commented: “The new electric trucks supplied by Briggs Equipment are a fantastic addition to our industrial equipment fleet. The new equipment is cleaner, greener and more efficient, helping our operators complete their work with greater precision. These are more productive forklifts with zero emissions that will help us to continue reducing our carbon footprint. Over the coming year more stations in our MRO network will be making this change to further enhance the sustainability of Unilode’s ULD solutions.”

Ben Creighton, Senior Sales Executive, Briggs Equipment, commented: “We are delighted to have completed this delivery to a new Briggs customer in Unilode. Right throughout the tender process, they have shown a clear commitment towards reducing environmental impact and delivering on their carbon footprint objectives.

“At Briggs, we are committed to helping our customers build an effective and future proofed carbon strategy that is capable of evolving with our customers. We are now looking forward to working closely with the team at Unilode to ensure they get the most out of their new trucks and keep delivering an outstanding service for their customers.”

Lödige chosen for JFK airport modernisation

Aeroterm, North America’s largest third-party on-airport developer, has selected Lödige Industries, a world-leading provider of cargo terminal solutions, to install a state-of-the-art automated cargo system at John F. Kennedy International Airport‘s new 350,000 sq ft cargo facility. Lödige’s system will be exclusively used by Worldwide Flight Services (WFS), the main cargo handler at JFK.

The new cargo facility, which is being built on a 26-acre site, will include greater ramp capacity to handle three of today’s large modern air cargo freighters (Group VI aircraft) simultaneously. It will also have more than 50 dock doors for the efficient transfer and tracking of goods through the facility.

Lödige’s system will feature two elevating transfer vehicles with a ULD storage rack for 218 ULD positions and three-level ULD racks to ensure high storage density in WFS’s new terminal and free up space for other handling activities, amongst other things. This advanced level of automation guarantees efficient throughput and high safety standards, as well as optimal operational processes, areas that are very important for WFS. The equipment also includes three truck docks, a castor deck area and 14 elevating workstations.

When completed in early 2024, JFK’s new cargo facility is expected to handle an annual throughput of approximately 350,000 tonnes.

“Our new cargo facility, equipped with Lödige’s state-of-the-art systems, is designed for maximum efficiency. Thanks to this market-leading cargo handling technology, we are ideally equipped for future growth and can offer our customers the best possible service at all times,” says Jeffrey Bounds SVP Program Management & Center of Excellence|The Americas from WFS.

“As the first new cargo facility built at JFK in two decades, this project is an essential step in revitalising JFK as a cargo hub,” said Bryan Rosenberger, Vice President Design & Construction at Aeroterm.  “On each development project, Realterm partners with both local and global groups for best-in-class expertise in design, construction and specific air cargo equipment. We are excited to partner with Lödige on this development.”

“The US cargo industry is showing a great sense of optimism this year and we are proud to contribute to JFK’s ambitious modernisation programme. We are confident that our high-efficiency cargo handling solutions and years of local experience will support WFS in achieving its quality, speed, and safety goals and continue to grow through increased efficiency in the new facility,” said Jonathan Hardy, Managing Director USA at Lödige Industries.

Toyota’s Logiconomi Forum attracts over 500

Organised and sponsored by Toyota Material Handling Europe, the Logiconomi Forum connected senior logistics managers from across Europe with experts from leading companies to learn about and discuss new concepts and trends in the world of logistics. Taking place recently in Antwerp, the 2022 event included insights from 15 companies including Microsoft, Bosch, Orange, Deloitte, Air Products and EcoVadis.

The event’s theme reflected the extraordinary challenges that logistics professionals in all business sectors are currently facing, including post-pandemic supply chain disruption, labour shortages, emission targets, the energy crisis, inflation and the geopolitical outlook in Europe today. “We are all being tested – more than ever before,” was the opening statement from Ernesto Domínguez, President and CEO of Toyota Material Handling Europe.

The first day of the event was based around the theme ‘Responding to Now’ and was staged at the historic Handelsbeurs in central Antwerp, which was the world’s first stock exchange, originating in the 16th century. As introduced by conference moderator, Flemish TV presenter Anne De Baetzelier: “The Handelsbeurs in Antwerp has been hosting progressive business discussions for over 400 years, so what better place to continue insightful discussions today?”

The Responding to Now theme included focus sessions on digitalisation, automation, energy and sustainability, with expert insights from a number of partnering companies. Microsoft focused on digital ecosystems and cyber security, whilst Bosch presented simple concepts for consignment tracking. Robotics and digital twinning were key topics for Vanderlande and Siemens, whilst Air Products and Toyota Motor Europe set out the prospects for hydrogen as a future energy source.

Other topics included trends in sustainability (EcoVadis), solar power (Alight), 5G networks (Orange) and smart buildings for energy efficiency (Proximus). The first day of the Logiconomi Forum was concluded by a speech from leading European politician and former Prime Minister of Belgium, Guy Verhofstadt.

The second day of the 2022 Logiconomi Forum focused on innovation under the theme ‘Planning for Next’ and was principally held at ‘Log!Ville’ – a permanent meeting and exhibition centre dedicated to logistics, located just south of Antwerp.

This allowed delegates to see new concepts in action, and to have progressive discussions about new technologies. A highlight of day two was a ‘start-up parade’ which featured 15 different ideas from new businesses, with concepts for energy analysis, safety management and efficiency improvements from order picking to yard operations.

Logiconomi is an ongoing programme for the development and sharing of concepts and technologies that support efficient and economical logistics. This includes a Logiconomi TV channel which can be explored via the company website.  Extracts from this year’s Logiconomi Forum will be shared over the coming months.

CLICK HERE to view the after event movie.

 

Amazon invests €400m in robotics and technology

Amazon has revealed that it has invested more than €400m in new technologies over the last three years, enhancing the company’s fulfilment centres and employee experience.

Amazon says it has a rich history of developing and introducing cutting-edge technology into its logistics network and is continuing to invest in supporting employees in their roles, improving safety at work while providing customers with a wide selection of products and fast, reliable delivery.

Behind this investment is the company’s European Advanced Technology team. Created in 2019, it is specifically focused on hardware and software development and technology testing for industrial robotics, autonomous vehicles, automated packaging and sorting technologies at Amazon’s fulfilment centres.

The team, based at Amazon’s European Innovation Lab in Vercelli, Italy, has been responsible for the introduction of more than 550 new pieces of technology to Amazon fulfilment centres across Europe in three years. These include:

Item sorters – a fully-automated sortation system that reduces muscle strain by removing the need for an employee to rummage through a tote (a large box) to look for items.

Pallet movers – a large robotic arm that eliminates the need to use forklifts to carry pallets, and automatically moves multiple items from one location to another.

Tote retrievers – a machine that lifts totes and places them on conveyors automatically.

Automated guided vehicles – support robots that seamlessly drive around the site carrying items for people, reducing the amount of walking required and alleviating the need from employees to push and pull carts and totes.

The development and introduction of this technology is part of over €100bn invested in Europe by Amazon since 2010. Amazon has continued to create jobs at the same time, now employing more than 200,000 people in permanent roles across Europe. In 2021 alone, Amazon created more than 65,000 new permanent positions across its European businesses.

Stefano La Rovere, Director, Worldwide Robotics Advanced Technology at Amazon, said: “Throughout its history, Amazon has invested in technology and innovation to support our employees in their daily roles, improving safety at work and providing customers with fast and reliable delivery.

“In just three years, we’ve invested more than €400m in research and development and introducing more than 550 new pieces of new technology into Amazon’s fulfilment centres across Europe. What’s exciting is we’ve only just begun, with more cutting-edge technologies being invented that will be deployed over the coming years.”

Technology supports the creation of new roles

The investment in technology has made it possible for people to develop new skills or take on new roles. To support skills development, Amazon’s Career Choice program provides funding of up to €8,000 over four years for nationally recognised courses, including in IT and robotics. New roles created as a result of this technology investment include:

AR Tech: Engineers who use Kindles showing a virtual map of the Amazon Robotics floor to identify safe entry/exit paths so they can collect robotic drive units carrying products for maintenance.

Amnesty Floor Monitor: These employees use the same Kindle systems to plan paths onto the robotics floor to retrieve items that have fallen from shelves.

Quarterback: These roles manage a team of Amnesty Floor Monitors (above) using a live map of all live Amazon Robotics floors in the building to coordinate their movements and provide guidance on the quickest route to fallen items.

 

Packaging firm increases storage efficiency

Aranco, a leader in industrial packaging services, has a versatile and agile 2,000 sq m warehouse equipped with AR Racking storage solutions in the town of Massamagrell (Valencia, Spain). The facility is in keeping with Aranco’s innovative spirit where diverse components of its wrapping machinery will be stored.

With more than 25 years of experience, Aranco is a comprehensive supplier of innovative, profitable and high-quality solutions with pallet wrapping machines and high-performance film. After a detailed study of the raw materials, finished product and machinery, AR Racking designed and executed the implementation of several different storage solutions in the new warehouse. The adjustable pallet racking, drive in racking and live pallet racking systems have generated 1,960, 288 and 288 positions for pallets, respectively.

The combination of the different storage systems will provide Aranco with versatile, agile and maximum efficiency warehouse operations. The installation was completed in 30 days.

“We offer comprehensive custom services for each wrapping process and our customers a 24/7 service. This requires high precision in all the process phases. In AR Racking we have found the ideal partner to maximise the efficiency of our warehouse, which will be key in our operations,” explained, Gaizka Lara Goiricelaya, CEO of Aranca.

Additionally, in the workshop several bays with adjustable pallet racking and longspan shelving with mesh have been installed. A carton flow rack system area has also been enabled for product preparation.

“The customer now has a fully optimised warehouse space with the combination of direct access storage solutions and high-density storage systems. We thank Aranco for fully trusting in us,” added Javier Miquel, AR Racking project manager.

CLICK HERE to watch the video.

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UgoWork makes senior appointment

UgoWork, a Canadian energy solutions provider specialising in lithium-ion batteries and Energy as a Service (EaaS) solutions in the material handling industry, has appointed industry veteran Tim Ballard as its Director of Sales.

Ballard has over two decades of proven experience in material handling. After studying at the University of Louisville in Kentucky, he worked in several management positions at ProLift Industrial Equipment, an official full-service and material handling dealership for Toyota.

Apart from an in-depth and pragmatic understanding of industry needs and trends, Ballard’s strengths reside in his track record of working in all aspects of material handling, including operations, sales, training and support.

“We are thrilled to welcome Tim to the team,” explained Philippe Beauchamp, UgoWork’s CEO. “When I first met Tim through different projects, I already knew about his incredible reputation in the industry. We have an amazing response from the market and Tim comes at the right time. His approach and personality are a perfect fit in our team, and his contribution to our phenomenal expansion is extremely exciting. His background and rigor will definitely help our entire team achieve the very ambitious expansion goals we have set for the company.”

UgoWork says Ballard shares Beauchamp’s eagerness to pave the way for the company’s innovative approach to energy management for material handling teams. “I was very impressed with UgoWork’s vision and the performance of both its lithium-ion batteries and Energy-as-a-Service (EaaS) model,” he said. “No other manufacturer offers these types of solutions on the market – a solution that truly addresses today’s material handling challenges.”

“What started off as a customer-vendor relationship evolved into something much more. Right away, I saw the advantages of UgoWork’s products and what they could do. The customer value speaks for itself,” Ballard added.

His plans for UgoWork in the upcoming months? “I want the business to have the very best sales team in the industry so that we can educate and serve material handling teams across North America about the benefits of lithium-ion batteries and EaaS as compared to other legacy technologies. UgoWork’s future looks very bright indeed.”

The UgoWork team will be at the Southern Automotive Conference from October 5 to 7 in Atlanta, GA. UgoWork will have booths in the Canadian pavilion (#404) and the EV Street display area.

 

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