UniCarriers upgrades stackers for next-level productivity

UniCarriers has launched an upgraded series of compact pedestrian stackers with state-of-the-art features designed to enhance operator comfort and productivity. As the latest innovations in the world-class UniCarriers portfolio of market-leading stackers, the CSW125 compact pedestrian stacker and CDW125 compact pedestrian stacker for double pallet handling are ideally suited to cross-docking applications.

These compact pedestrian stackers excel at shop replenishment, order picking and short-distance internal transportation in environments such as warehouses, supermarkets and production areas, says the manufacturer. The narrow chassis of just 660mm allows easy working in tight spaces while achieving lift heights of up to 2090mm. Due to its low weight, the single stacker CSW125 is especially valuable if working on mezzanine floors.

The CSW125 and CDW125 stackers now feature a new advanced ergonomic tiller head that offers greater operator comfort thanks to large rocker buttons optimally placed for better access. The robust and impact-resistant tiller head is IP65 rated against water and dust damage and is completely weatherproof to withstand all conditions when working indoors and out. This minimises maintenance and downtime to ensure lower total cost of ownership. The tiller arm is designed to reduce stress on the operator’s arms and hands enabling them to stay comfortable and focused over long shifts.

The compact pedestrian stackers have also been upgraded with a new speed regulated electric proportional valve for controlled lifting/lowering and smooth handling. This supports maximum throughput and efficiency as operators can quickly, confidently and safely handle goods.

UniCarriers says it is dedicated to delivering high-performance trucks built to meet the ever-increasing market demand for efficiency and adaptability. That’s why the CSW125 and CDW125 compact pedestrian stackers come with a range of new options including an advanced multi-function display, battery creep, an audible battery level warning, service alarm, automatic log off, and the ability to revert to low speed at log off. Pedestrian stackers can play a vital role in every part of the pallet handling chain from intake to dispatch, and to increase uptime, UniCarriers utilises a modular build using fewer components for faster repairs and servicing. It’s all part of UniCarriers full-maintenance site support.

Customer remains focal point for the future of intralogistics

Over the past two years, many things have changed fundamentally in the industry, including purchasing and consumer behaviour. But this also means a door has opened for companies to walk through it and grab hold of new opportunities to optimize their business models. In the run-up to the recent LogiMAT event, Bernard Biolchini (pictured), Executive Vice President EMEA at Dematic, one of the world’s leading manufacturers of integrated automation technology, software and services for supply chain optimization, spoke about the new era.

Dematic believes it is key to understand that “the best way to help companies find the right opportunities is to constantly engage with their customers, working together and as closely as possible as they seek to fundamentally change their processes.

Q: Hello Mr. Biolchini. Dematic’s trade show presence this year is themed #bringiton. Can you briefly explain what this is all about?

Bernard Biolchini (BB): It means, mutatis mutandis, “We’re ready! Let’s embrace these new opportunities together!” We are sending a direct message to our customers: Let’s work together to take advantage of new opportunities that have cropped up over the last 24 months. Let’s stand together to tackle everything the industry faces in terms of new customer requirements, market conditions and technological issues.

Q: Sounds interesting, how did the new approach come about?

BB: We support our customers in every process, from a specific order to its delivery and while doing so, we engage in a dialog with them to better understand the logistics world from their perspective. Having in-depth conversations was an obvious outcome of the events of the last two or so years, where many parameters have undergone fundamental changes where there is no going back. That is why we have conducted extensive surveys and analysis. We have been talking about a new era lately, and we don’t just mean the industry, but all of Europe as well! It is no longer a luxury for companies here to just think about transformation, but a must for our customers to embrace automation and innovative technologies. Our answer: let’s work together to help you succeed in this new era.

Q: With what results?

BB: In our conversations with them, patterns began emerging. We began to identify opportunities to address new problems that had come up. Some may see them as challenges, but we see them as opportunities to make changes.

Q: Can you give some specific examples?

BB: Firstly, there is the potential of digitalization, particularly the growing importance of data- and cloud-based solutions. Our goal is to make our customers’ supply chains fit for the future through intelligent software and transparent data points. Data transparency is also key to another opportunity – meeting delivery deadlines by creating robust supply chains. Knowing which order is where, at any point in time, is a key building block of successful e-commerce businesses.

Q: What do you do when customers come to Dematic with disruptions in their supply chains?

BB: We bring together all of a customer’s data points. It ensures transparency, reliability and flexibility, but also the greatest possible planning security. In this context, the increasing uncertainty is not just about delivery deadlines, but also specific cost issues. It is the reason we want to be a constant and reliable partner for our customers and support them in optimizing their supply chains with autonomous picking systems, data-based solutions and intelligent software systems. Based on this view, we want to bring another opportunity to the table for discussion, which stems from our #bringiton campaign: efficient use of space. Spatially constrained warehouses in urban environments, for example, rely on high scalability of picking systems. Our multishuttle solutions or our Autostore systems can create real competitive advantages. However, the focal point for intralogistics of the future is not going to be on automation or digitalization. Most definitely not on technology implementation as such.

Q: Instead…?

BB: But if course on the customer! Understanding them and, in turn, their customers is the game changer for developing tomorrow’s technologies and solutions. It is precisely the focus of our thoughts and actions at Dematic. And so we are especially excited about LogiMAT 2022. We want to inspire our visitors with our new solutions, which we plan on presenting to them in an extraordinary way!

BREAKING NEWS: IFOY AWARD 2022 goes to six companies

The winners of the IFOY AWARD 2022 have been announced: at the award ceremony in the BMW Welt in Munich, representatives of Jungheinrich, Locus Robotics, Noyes Technologies, robominds, SSI SCHÄFER and SYNAOS accepted the award, also known as the “Oscar of intralogistics”, from six laudators.

A laudatory speech was held by Steffen Bersch (Chairman of the Board of the VDMA Materials Handling and Intralogistics Association), Jan-Dietrich Hempel (Managing Director GARBE Industrial Real Estate), Raimund Paetzmann (Vice President Real Estate & Logistics Network Expansion at Zalando), Julia Jocher (Project Management Group7), Udo Schmidt (Managing Director Cascade Europe) and Dr Michael Nikolaides (Senior Vice President Production Network, Logistics, BMW Group).

The IFOY AWARD is considered the most important intralogistics award in the world. In 2022, 12 international companies with 14 products and solutions competed in the 10th round of the award. “10 years of the IFOY AWARD stand for 10 years of outstanding innovations,” emphasises jury chair Anita Würmser. “In 2022, the finalists have once again presented top products in the competition that will shape the future of intralogistics in the long term,” she continues.

Jungheinrich won the IFOY AWARD in the “Special Vehicle” category with its ERD 220i double-deck stacker. The truck sets new standards for a safe, optimally protected and yet super-compact electric pallet truck, judged the jury. The performance was first-class and challenged the competition, the jurors added.

The winner in the category “Automated Guided Vehicle (AGV/AMR)” was Locus Robotics with its Locus Robotics AMR Solution. The collaborative AMR, with which retailers, contract logistics companies, but also industrial companies can greatly improve their efficiency, scored points with the testers and innovation checkers due to its high degree of innovation and its high market relevance in the light of the rapidly growing online trade and the demand for cost-effective solutions to increase throughput.

A total of three young companies qualified for the final round in the “Start-up of the Year” category this year with their innovative products and solutions. The winner in the end was the Munich-based start-up Noyes Technologies with its first robotically operated, automated and highly flexible nano-logistics system Noyes Storage for urban logistics. The IFOY Innovation Checkers awarded the solution the highest possible number of points in the categories of market relevance, customer benefit, degree of innovation and functionality/type of implementation. The fact that customers from almost all industries can benefit from significantly improved space utilisation with the help of the system also impressed the test team and the jury.

For the 10th round of the global competition, the Robotics + Automation Association within the VDMA entered the “Robot” category at the IFOY AWARD 2022 as a sponsor. Here, the Munich-based company robominds won with its AI-based robobrain.NEUROS – an industrialised operating system for intelligent robotics. According to the jury, the market relevance of a manufacturer-neutral and reliable robotics operating system with support for AI-based processes can be classified as very high.

The “Integrated Warehouse Solutions” category is one of the top categories at the IFOY AWARD. In the final, SSI SCHÄFER prevailed with its IKEA Project Flat Pack Picking. With Flat Pack Picking, the company had implemented an automated and turnkey system solution for the safe and volume-optimised palletising of heavy and large items. The use of gantry robots enables the efficient handling of a very heterogeneous range of articles. The IFOY testers rated the solution as well-engineered and interesting – also for other industries.

This year’s winner in the category “Special of the Year” was SYNAOS with its SYNAOS IMS – Vehicle Localization for the complete localisation of transport vehicles. “The simple real-time localisation of all types of industrial trucks with the help of this very convincing localisation system helps customers on their way to the complete digitalisation of intralogistics,” judged the IFOY testers. In the IFOY Innovation Check, the solution scored points for its high market relevance.

The International Intralogistics and Forklift Truck of the Year (IFOY) AWARD honours the best intralogistics products and solutions of the year. It has established itself as an indicator of cost-effectiveness and innovation and is considered the definitive international innovation award in intralogistics due to its technical expertise. The basis for the decision is the three-stage audit – consisting of the IFOY test protocol comprising around 80 criteria, the scientific IFOY Innovation Check and the jury test. The decisive factor is that the nominees are not compared with each other, but with their competitor devices on the market.

On the occasion of the IFOY TEST DAYS, all nominees went through the IFOY test series in March at the Messe Dortmund exhibition centre. For the third year in a row, numerous potential buyers were also on site at the TEST CAMP INTRALOGISTICS. The winners of the IFOY AWARD are chosen annually by an international jury of trade journalists – the UK is represented by Logistics Business News Editor Peter MacLeod. All IFOY test reports and Innovation Checks of all finalists can be found for free use HERE.

The IFOY AWARD is sponsored by the Materials Handling and Intralogistics Association and the Robotics + Automation Association within the VDMA. IFOY partners are Messe Dortmund and leading forklift attachment manufacturer Cascade. The IFOY AWARD’s pallet partner is CHEP, a world market leader in the pooling of pallets and containers. The logistics real estate partner is GARBE, the logistics partner is LTG. Trailer partner is Fliegl Fahrzeugbau. Event partner is the BMW Group. The IFOY organisation is based in Ismaning near Munich.

The IFOY AWARD is under the patronage of Dr. Robert Habeck, German Federal Minister for Economic Affairs and Climate Action.

The application phase for the IFOY AWARD 2023 starts on August 1, 2022.

IFOY 2022 WINNERS IN BRIEF:

ERD 220i, Jungheinrich

Locus Robotics AMR Solution, Locus Robotics

Noyes Storage, Noyes Technologies

robobrain.NEUROS, robominds

IKEA Project Flat Pack Picking, SSI SCHÄFER

SYNAOS IMS – Vehicle Localization, SYNAOS

 

NORD technology optimises TCO

In customer projects, NORD Drivesystems always aims to reduce Total Cost of Ownership (TCO) for the customer as much as possible. TCO includes all costs associated with the purchase, operation and recycling of a drive system. By using highly efficient technology in combination with a consistent version reduction and standardisation, a significant optimisation of life cycle costs is possible.

NORD offers a wide range of innovative products and services, assisting drive technology customers in reducing their system’s Total Cost of Ownership. The NORD modular system makes a customised reduction of versions possible at the time of purchase. With the help of efficient drive solutions from NORD Drivesystems, energy costs incurred can then be reduced significantly. In addition, matched online tools facilitate spare part management for the relevant industries.

Eighty-five percent of a drive’s life cycle costs are incurred during operation: Energy costs, administrative costs, service and maintenance costs, training and documentation, personnel costs, spare part stocking as well as failures and downtimes but also costs for recycling and disposal. Aspects like energy efficiency, operational reliability, maintenance costs and version reduction are therefore essential for TCO optimisation.

The long service life and the low maintenance of NORD drive systems also have an especially positive impact on the reduction of the Total Cost of Ownership. A most effective measure for reducing the Total Cost of Ownership is the use of highly effective synchronous motors. Developed by NORD, these motors have an efficiency class that is sometimes even better than IE5. The current standard in Europe is efficiency class IE3.

Cost optimisation

Synchronous motors reveal their full potential in applications with a partial load range and low speed ranges. Systems such as baggage handling and post and parcel processing can achieve significant cost savings through the use of synchronous motors. High cost reductions are achieved over the entire product life cycle. NORD’s high-efficiency portfolio was developed with focus on the highest energy efficiency, maximum power density and the best possible user-friendliness. It consists of the patented DuoDrive geared motor, the integrated IE5+ synchronous motor and the NORDAC ON frequency inverter. It is the ideal solution for reducing the Total Cost of Ownership.

With the NORD ECO service, NORD specialists analyse the drives installed at the customer with regard to their energy efficiency, dimensioning and the number of versions to create a tailor-made drive concept for reducing the life cycle costs for the existing application.

Hyster fine-tunes trucks to meet industry challenges

Businesses can now easily fine-tune a forklift to match their specific industry and application needs with the new scalable Hyster A Series lift truck series.

With A+ Logic, the Hyster lift trucks can be configured with a range of features to help overcome common materials handling challenges across industry, while delivering a low total cost of ownership.

“For example, in construction materials applications, lift trucks will often be used outside in dirty or dusty environments with poor ground conditions,” says Robert O’Donoghue, VP Marketing and Solutions EMEA for Hyster. “A+ Logic with the Hyster A Series lift trucks offers several adjustable features that can help optimise trucks everywhere, from concrete manufacturing operations to those handling bricks and blocks.”

Dust can result in wear to parts and components. The Hyster A Series features sealed electrical connectors to help manage this but selecting oil-immersed brakes, tilt cylinder boots, and mud guards may provide some applications with additional support. Heavy-duty air intake can also help reduce service intervention requirements.

Where debris is an issue, on-demand cooling includes a reversing fan feature to blow debris out of the engine bay, helping to minimise radiator and engine bay cleaning.  Debris on the floor can also be tackled by choosing a belly screen option and string cutter, helping to optimise uptime.

The Hyster A Series also provides a 2-year / 4000-hour warranty as standard in regulated EMEA markets, giving tough applications peace of mind.

Optimising driver awareness

“In finished metal goods applications, lift trucks will typically be operating indoors in production areas and warehouses,” says O’Donoghue. “In this environment, noise and other distractions can often represent a risk, especially if the truck is working in the vicinity of pedestrians.”

For these applications, a Hyster A Series lift truck can be built with features to support driver awareness. For instance, blue and red spotlights, red line awareness lights, and/or a visible alarm can be chosen to help indicate to pedestrians where a truck is, and that it is moving or working.

The Hyster A Series lift trucks also offer excellent all-round visibility, giving operators the ability to see their surroundings quickly and clearly. With a new mast design, the A series provides through-mast visibility to help improve awareness of the environment. Configurations with a cabin can also benefit from a high-strength laminated glass roof for an unobstructed upwards view. The truck can also be fine-tuned with mirror and camera options to meet application-specific needs.

The mast design also provides excellent fork tip visibility when handling loads, and a fork laser level line can help increase visibility and productivity further.

Operator comfort

Timber storage and distribution centres will commonly comprise in/out operations. For example, unloading a trailer parked in a yard and bringing the load inside, or moving loads from one building to another across a yard or outdoor area.

To maximise comfort for operators, wood applications can opt for their truck to be built with a suitable cabin option for hot or cold climates. For instance, a full weather-proof cabin may help keep operators comfortable and productive in outdoor areas in colder or wetter climates,” says O’Donoghue.

Full cab options include front, top, and rear screens as well as wipers and steel side doors, plus heating, air conditioning, or heated screen options. Sunshades can also be selected with A+ Logic.

Finally, to help meet environmental objectives in many different applications, the new Hyster A Series lift trucks also help deliver reduced emissions, leading to lower costs.  The H2.0-3.5A diesel trucks consume up to 13% less diesel than leading competitor models, and LPG trucks use up to 9% less fuel.

The first ‘Distinctly Hyster, built for you’ models available in the A Series are the H2.0-3.5A IC lift trucks, for handling loads up to 3.5 tonnes.

CLICK HERE to watch the A Series during an Extreme Environmental Conditions Test in Germany.

IFOY FINALIST FOCUS: NAiSE TRAFFIC by NAiSE

On the day the IFOY Award winners are named at BMW World in Munich, we look at the last of the finalists – NAiSE TRAFFIC by NAiSE in the Start-up of the Year category.

IFOY category: Start-up of the Year

Description

The NAiSE solution is essentially a manufacturer-independent control system for AGVs/AMRs with the unique feature that the entire intralogistics mixed operation is included in both traffic control and order distribution. This is made possible by the NAiSE RTLS localization network, which was developed and patented in-house: Radio sensors in the hall infrastructure enable precise localization and simultaneous near-real-time communication of and between the traffic participants (people, forklifts, tugger trains, AGVs/AMRs), using ultra-wideband technology that enables robust and reliable localization even in difficult industrial environments. The transparency gained from this enables the central software to do much more than the essential guidance control of AGVs/AMRs: due to past localization data, traffic analyses can be carried out on a regular basis, making conflict zones recognizable to the user, e.g. by means of heat maps. The bottlenecks and traffic jams in the flow of goods resulting from the conflict zones can then be solved playfully in the software by creating traffic zones. For seamless integration into the environment, gates are also controlled and fire alarm systems are integrated. Through the generic order interface, the integrated order manager receives the transport orders and transmits them to the appropriate participants as configured by the operator.

Summary

NAiSE TRAFFIC is the world’s only traffic and order management software for all participants in intralogistics. An elementary feature is that through the patented localization network (NAiSE RTLS) the entire mixed operation, consisting of people, forklifts, tugger trains and also AGVs/AMRs, is included in the traffic control and thus a more efficient and safer material flow in the warehouse and in production can be ensured.

CLICK HERE to watch a video.

IFOY TEST REPORT

NAiSE Traffic is the world’s only software for traffic and order management that includes all participants in the intralogistics process. The patented Real-Time Localisation System (RTLS) network includes all “traffic participants” in the traffic control and thus ensures the safe, efficient flow of materials in logistics and production.

To demonstrate its software, NAiSE is switching live from the test hall in Dortmund to the future factory “Arena 2036” at the Stuttgart headquarters. MAiSE will clearly demonstrate the functionality, added value and philosophy of its manufacturer-independent control system for industrial transport robots in material flow using diagrams, dashboards and heat maps. In contrast to VDA 5050, which is currently very popular and makes life easier for master controllers in particular, NAiSE follows a completely different way of thinking when it comes to traffic control. The Stuttgart-based company also integrates non-robots: people, forklifts, the pallet trucks – regardless of whether they are VDA-5050-compliant or not. NAiSE emphasises that it does not want to draw a line under VDA 5050, because the hybrid state, i.e. humans and robots, will still exist in warehouses and production for a long time to come. In addition, they do not want to take away the manufacturers’ intellectual property (IP), as they put it, that is their USP. At the manufacturer Omron, for example, this is the high degree of autonomy of the robots.

Despite all the really well-designed screen displays, NAiSE cannot do without “grounding”. In the perhaps 50 square metre test field we enter, there are three areas: In one, an AMR from Omron drives around, then there is an encounter zone, and in a third area, a VDA-5050-compliant transport robot, which is not specified in more detail at first glance, acts. And to make matters worse, a colleague with his sack truck keeps getting on my nerves, venturing into the area frequented by several participants for demonstration purposes. The tester also gets mixed in.

But how exactly does the guidance system work? In the self-developed, patented localisation network NAiSE RTLS, radio sensors in the hall infrastructure enable precise localisation and near-real-time communication of and between the traffic participants. Ultra-wideband technology (UWB) is used here, with the help of which objects can be located robustly and reliably even in difficult industrial environments.

The highlight of this is that regular traffic analyses can be carried out using localisation data from the past, which, for example, show conflict zones on the basis of heat maps. One can then resolve the bottlenecks and congestion in the flow of goods resulting from the conflict areas almost playfully by creating traffic zones. For seamless integration into the environment, gates are also controlled and fire alarm systems are integrated. Through the generic order interface, the integrated order manager receives the transport orders and transmits them to the appropriate participants as configured by the operator.

NAiSE also already has something to show: At Continental in Ingolstadt, for example, the material flow could be increased by 30 per cent, according to the company. But the system is also in productive use in China, in Germany still in Schwenningen am Neckar and at the automotive supplier Vitesco in Rheinböllen, a division of Continental.

IFOY Test Verdict

NAiSE Traffic is not only interesting because of the integration of really all potential “participants” in the warehouse, i.e. not only AGV or AMR, but also people and hand pallet trucks in mixed operations: the traffic and order management software also shines with the USP that it iteratively supports the person responsible for operations in adapting the material flow to the ever-changing circumstances. In the software tool, a bird’s eye view of the processes can be taken at any time and problem areas can be identified at an early stage with the help of analysis options.

IFOY INNOVATION CHECK

Market relevance: The NAiSE TRAFFIC software handles traffic and order management for various conveyor systems in intralogistics. Especially against the background of VDA 5050, the use of different vehicle systems at one location is on the rise. The software claims to be able to control the joint use of traffic areas by employees, industrial trucks with drivers, driverless transport vehicles and also autonomous mobile robots (AMR) within buildings, especially with localisation elements based on UWB technology. This task of traffic control is of outstanding importance for the efficient and safe realisation of transport processes for intralogistics, so that the market relevance of the solution is to be assessed as high

Customer benefit: The benefit for the user results from the possibility of being able to use different vehicle systems, whether manually guided or classically automated or autonomously controlled, on mixed-use routes. This makes it possible for the user to avoid conflicts in vehicle operation even with little effort. In particular, NAiSE TRAFFIC should be able to reliably prevent unsolvable mutual obstructions, so-called blockages, at intersections and at pick-up or drop-off points. NAiSE TRAFFIC cannot be used to further optimise the use of routes, as the respective decisions regarding the movements of the individual road users only become visible to the software through localisation.

Novelty: The consistent independence from individual providers is attractive, but is already offered by other software providers. In combination with the own UWB localisation system, however, a degree of novelty is achieved, as any vehicles and persons can be localised, provided they are each equipped with a UWB device.

Functionality / type of implementation: The functionality could be well understood on the simple test setup. The updating of the localised road users appears to be quite fast. Nevertheless, it has to be evaluated that the functionality is only given if all participants are equipped with a UWB localisation device and that this requirement can be safely realised in the daily operational routine. Compared to conventional software solutions for traffic and order management, the graphical user interface with the layout representations based on point clouds is solved differently. For regular users, however, this implementation does not appear to be suitable for ergonomic reasons, as intuitive orientation is not easy.

Verdict: Even against the background of VDA 5050, both the market relevance and the customer benefit are to be rated as high. The technologies used and the associated innovation, together with the implementation, can be described as good.

market relevance ++
customer benefit +
novelty +
functionality / type of implementation Ø
[++ very good / + good / Ø balanced / – less / – – not available]

For an overview of all the finalists, visit www.ifoy.org

CLICK HERE to find out more about NAiSE TRAFFIC – the world’s only traffic and order management software.

Interview: Baoli is growing in different markets

The industrial truck manufacturer Baoli EMEA, part of the KION Group, aims to become one of the top suppliers in the entry-level segment in all 53 countries where it is currently represented with its products. That is the plan. At present, however, the markets are still developing very differently.

While Baoli is already very prominent in Italy, its market share in France and Austria is still modest. Olivier Le Bozec, Baoli country manager in France, and his counterpart in Austria, Roman Tahetl, talk about how the brand is developing in their markets.

Q: How has the market in the entry-level forklift segment developed in your area of responsibility in the recent past?

Olivier Le Bozec (OLB): In France, this market in particular is growing very dynamically. According to my estimates, the entry-level industrial truck segment has at least doubled in the past 12 months.

Roman Tahetl (RT): In Austria, the total market for industrial trucks rose from 8,473 to 11,922 vehicles last year. The Asian suppliers, who mainly cover the market for entry-level industrial trucks, grew by around four percent last year.

Q: What do you estimate is Baoli’s percentage share of these markets?

OLB: We currently have a market share of around 0.5%. At first glance, that does not sound like a very significant share, but it is a very respectable figure for France. After all, Baoli has only been seriously in business there for four years and development is still in its early stages. But I am pretty sure that we will grow very quickly in France.

RT: In Austria, we will soon reach a market share of 1.5%. That is very impressive considering that we only entered the Austrian market with Baoli in January 2022. In just a few months, we were already able to demonstrate impressively that the “Baoli model” works very well in Austria.

Q: How has the Baoli dealer network in your country developed over the past 12 months?

OLB: We have acted very stringently in the past months and trained our dealers and their sales staff very intensively. Fortunately, we have succeeded in winning six new dealers for Baoli in France.

RT: We were also very successful in acquiring dealers in Austria and are now working successfully with eight dealers. After starting from scratch at the beginning of 2022, this positive development is very, very pleasing.

Q: How many new dealers do you want to acquire for Baoli in your country in the next 12 months?

OLB: We still have a great need, and I hope that at least 12 new dealers will join us in the next few months. Demand is very high, especially in the north of France. Benoit Pasquier, a new sales professional, is currently working on developing the material handling market for Baoli.

RT: We would like to start our business in Austria with 10 dealers to begin with – so we still need two more – and then to observe whether this will be sufficient. In addition, we will take a close look at the regions and analyse where we have further demand.

Q: In your opinion, what are the reasons for dealers in your country to decide to work with Baoli?

OLB: Baoli’s clear structures, loyalty and consistency are certainly the most important reasons for a positive decision.

RT: In Austria, all dealers want to have one brand under contract if possible. In this way, we gain small dealers in particular, who are enabled by this contract to build up their own fleet. But the price and discount structure are also important for this decision. All dealers receive the same discount from us and a sufficiently large sales area. As all dealers in Austria know each other very well and constantly exchange information, there is no significant competition or price war among them.

Q: Is it important for your dealers that Baoli is part of the international KION Group?

OLB: In my experience, the reputation of the KION Group plays an important role in the dealers’ decision to choose our company. For example, KION offers the guarantee that spare parts will be available for more than a decade. In addition, the umbrella organisation guarantees very comprehensive quality control.

RT: I can only confirm that: Being part of the KION Group is an important argument for most dealers to work with Baoli. There are corresponding guarantees – and that is a very important factor in my eyes.

Q: How do your dealers react to the new Baoli vehicles?

OLB: In France, the dealers are first positively surprised by the high-quality of the vehicles manufactured in China, and then very impressed by the trucks. They keep telling us that Baoli vehicles have a very good chance of being successful in our market – the entry-level industrial truck segment.

RT: Unfortunately, we are not yet that far along in Austria. Our dealers are still very cautious in their assessment of the vehicles and want to examine and test them extensively first. However, I am also firmly convinced that we will develop BAOLI into one of the leading brands in the entry-level segment in this country.

Q: So, your dealers are primarily convinced by the quality of the components installed?

OLB: They definitely are. Especially because we use proven components that are used by many forklift manufacturers. The Doosan engines which BAOLI installs, for example, underline the very high-quality standard of the brand. With these high-quality supplier products, our forklifts need to fear no comparison.

RT: Unfortunately, my answer to this question is not as clear as that of my French colleague. As we have only been active in the Austrian market for a few months, I think it is still too early to make a realistic statement here.

Q: Do you consider the current supply of Baoli vehicles to be sufficient?

OLB: At the moment, the range can certainly be expanded to cover all conceivable requirements. However, since Baoli is planning an extensive expansion of its product portfolio, this situation will quickly improve significantly.

RT: I would answer this question in exactly the same way. I, too, am of the opinion that the current range of vehicles will not be sufficient in the long run and should be supplemented – but that has already been planned.

Q: How do your dealers rate the price/performance ratio of Baoli vehicles?

OLB: Our prices have increased over the past year and a half due to the well-known import costs and raw material costs increase because of the worldwide economic situation. However, we must always keep one thing in mind – and we also communicate this to our customers: Baoli forklifts offer significantly more quality and service in the entry-level segment than other suppliers. Anyone who buys a Baoli forklift always buys a comprehensive after-sales service as well.

RT: In Austria, the price/performance ratio of Baoli forklifts is considered very positive according to my experience so far.

Q: Do you see any approaches to optimising cooperation with Baoli dealers?

OLB: Improvements are always possible. The Baoli vehicles could be presented more prominently in the showrooms of our partners in order to anchor our brand even more firmly in the minds of our customers.

Q: Mr. Le Bozec, Mr. Tahetl – thank you for this very interesting interview and for your assessment of the markets in which you operate.

Clark introduces mono-mast high-lift pallet truck

Clark has expanded its product range in the area of pallet trucks with another lift truck. The new WS10Mi is a high-lift truck with mono-mast and initial lift.

The WS10Mi is one of the entry-level models in the world of high-lift trucks. Thanks to its mono-lift mast and its maximum load capacity of up to 1000kg (1200kg initial lift), the areas of application of this nimble warehouse helper are many: The vehicle is suitable for transport over short distances, for stacking applications up to a lifting height of 1955mm or also as a mobile, ergonomic work table. The WS10Mi comes into its own especially when used on uneven floors, smaller ramps or weighing equipment, as the WS10Mi effortlessly overcomes inclines thanks to its initial lift (115mm).

The compact design of the high-lift truck also allows it to be used in space-critical work areas, for example in narrow racking aisles. The length of the truck including the back of the forks (l2) is just 600mm. Only a small amount of force is required to steer the manoeuvrable lift truck. This conserves the operator’s strength and relieves him of his workload. Due to the low vehicle weight of 520kg (including battery) and the resulting lower ground load, the vehicle can also be used on intermediate levels.

Safe and ergonomic load handling

The handle-optimised vehicle drawbar enables precise operation of all travel and lifting functions. In addition, the mono-lift frame offers the best possible view of the fork tips. The operator always keeps an overview and can position the unit safely and precisely as well as thread it unerringly into pallets. Like all models in the WS10 range, the WS10Mi has a low-slung vehicle frame to protect the operator’s feet and those around the vehicle.

The WS10Mi is equipped with maintenance-free block batteries and a built-in charger. This allows the battery to be recharged at any 230v socket. This increases availability and simplifies handling. The vehicle display informs the operator about the battery charge level as well as the operating hours driven.

 

Getting best value from fleet investment

With costs rising across the board, getting the most from your investment in fork lift trucks is more important than ever. As Stewart Gosling of RDD, the UK importer of Mitsubishi Forklift Trucks, explains, there are so many factors that can lead to savings over the lifetime of equipment.

“While the price of the truck itself and the fuel costs are the headline items when weighing up your options, there’s much more to it than that when looking at the wider picture. Safety, maintenance, downtime, and support are all factors that’ll affect your bottom line.

“Every Mitsubishi Forklift Trucks product that leaves the factory is built with the same vision behind it. It’s not just about being the best in terms of performance, it also has to be the safest, most reliable, and most fuel-efficient it can be. They’re designed for a long life of high performance and minimal downtime.”

Exceptional fuel economy has been a hallmark of the GRENDiA range of diesel and LPG counterbalance trucks since their inception. It’s a key part of the ‘green diamond’ concept. Low fuel use and low emissions paired with robust construction make for an economical and long-lasting truck that can serve as the backbone of your fleet.

When looking at long-term costs, over a typical 5-year span electric trucks can offer savings in the thousands compared to IC engine equivalents. The EDiA electric counterbalance range – including the award-winning 5.5-tonne EDiA XL – not only matches IC engine trucks in terms of performance but adds a host of cutting-edge advanced features.

Class-leading visibility is a staple of any Mitsubishi Forklift Trucks model. The better the operator can see the surrounding environment and the load, the less likely they’ll have an accident.

Combine this with smart, adaptive technology for speed, stability, and traction such as the Sensitive Drive System or patented DriveSteady system and there’s a greatly lowered risk of a scrape or collision, dropping something, damaging racking, or other incidents that lead to downtime which can eat into your profit margins.

Stewart adds: “Beyond the capabilities of the actual trucks, where you acquire them is also of huge importance. With Mitsubishi Forklift Trucks–authorised local dealers the benefits are twofold. Not only do you have a local point of contact who will understand your business and your specific requirements, but they also have the support of the UK Mitsubishi Forklift Trucks network.

“It means local, personal service backed with manufacturer resources. For example, this means any parts they don’t currently have in stock can be with you quickly from the central parts hub.

“Our dealers will also be able to provide a free site survey to ensure you not only have the correct equipment, but that you’re using it in the best possible space.

“Make sure you look at the whole picture when making your next investment in equipment as the initial outlay never tells the whole story.”

 

IFOY FINALIST FOCUS: Dynamic Wireless Charging for Intralogistics Vehicles by Magment

As we enter the final few days before the IFOY Award winners are named on 30th June at BMW World in Munich, we look at the penultimate finalist – Magment’s Dynamic Wireless Charging for Intralogistics Vehicles.

IFOY category: Start-up of the Year

Description

Patented magnetizable concrete in combination with proprietary winding and casting technologies enables production of robust wireless charging pads which integration of wireless charging infrastructure in industrial floors makes possible. Industrial floor electrification for dynamic wireless charging reduces or fully eliminates charging breaks of forklifts, AVGs and AMRs. Intralogistics EV fleets and battery sizes can be reduced generating overall savings in vehicle CAPEX costs while increasing productivity with up-times close to 100% (24/7), and decreasing OPEX by fully automating a dynamic EV charging process. MagPad is the name for wireless charging pad and multiple MagPads are creating dynamic wireless charging track called MagTrack.

Only DHL Supply Chain now deploys autonomous forklifts and pallet movers in more than 1,500 warehouses worldwide. With 24/7 operation, a fleet of just dozen these autonomous forklifts can handle more than a million pallets per year in just one facility. Magment is working tightly with autonomous forklift and pallet mover producers, industrial floor manufacturers and facility owners to implement dynamic wireless charging infrastructure and charge these vehicles while they are operating adding huge value on existing benefits of autonomous fleets operation.

Summary

Magment is working on cutting-edge wireless inductive charging infrastructure, reinventing the way EVs are charged with bold innovations in design, pioneering technologies, and strong global partnerships. Magment believes in emission free, electrified transportation and vehicles that can charge where they go and do not have to go to charge. Seamless, convenient and sustainable.

CLICK HERE to watch a video.

IFOY TEST REPORT

The Oberhaching-based start-up Magment is reinventing the charging of electric buses, electric forklifts and the like with the help of innovative technology. The company motto is: “Charge where you go and not go where you can charge!” The technical highlight: magnetic concrete is used to charge the electric vehicles.

The first two partners with whom Magment wants to implement dynamic charging of Automated Guided Vehicles (AGVs) are Jungheinrich and DHL at its Hamburg site. The innovation is based on the following rational consideration: the more inductive charging is achieved when driving over concrete, the fewer batteries and vehicles are needed. Currently, each vehicle has to be charged for at least two to three hours over the course of 24 hours. Electrification of industrial floors with dynamic wireless charging reduces or completely eliminates these charging pauses. Electric fleets in the intralogistics sector and also battery capacities can be reduced, which would significantly reduce capital expenditure on longer-term capital assets (CAPEX) such as these vehicles.

But what exactly is concrete charging all about? The patented magnetisable concrete, combined with proprietary winding and casting technologies, enables the production of robust inductive charging plates that allow wireless infrastructure to be integrated into industrial floors. Each of these one-metre-long charging plates (pads) incorporates 42 metres of copper cable. When inspecting the test set-up, Magment explains that the system can basically charge all vehicle battery voltages – with a maximum of 170 amps. According to the measurement display, the efficiency is more than 90 per cent. In the test set-up, two pads are laid under chipboards, over which a current collector drives to simulate the AGV.

The highlight of the set-up and the pads in general: at no point of the two MagPads, which form the dynamic wireless charging track MagTrack including the electronics as well as a coil and the corresponding electronics on the receiver side, does the charging curve of the oscilloscope show a drop in charging power. To realise this convincing concept, Magment is working closely with manufacturers of autonomous forklift trucks and pallet trucks, manufacturers of industrial floors and owners of warehouses. With the aim of implementing a dynamic and wireless charging infrastructure to charge vehicles during operation. The goal of the goal, so to speak: to bring productivity in the warehouse to almost 100 percent through operating times of the warehouse technology equipment.

And what contribution does the concrete make? The patented magnetisable concrete eliminates losses due to stray fields during wireless power transmission. At the same time, it enables a uniform transmission curve even in areas between two pads – which makes this technology unique. According to Magment, all competitors offer a stationary wireless charging system, but use ferrite-based inductive charging pads that are not robust and cannot be integrated into industrial floors. Magment says it is currently the only company in the world to offer dynamic wireless charging infrastructure for intralogistics vehicles. One advantage on the customer side is, of course, that there is no longer any need to reserve space for a charging area for the industrial trucks, another is the fact that continuous charging reduces peak power demand.

IFOY Test Verdict

Magment is about to revolutionise the market with its invisible technology that can be fully integrated into industrial floors for continuous, high-performance energy transfer to electrically driven industrial trucks. The system is suitable for dynamic and static charging. Due to the 24/7 availability of the devices, fewer AGVs are needed, so the TCO in the warehouse is reduced accordingly.

IFOY INNOVATION CHECK

Market relevance: The presented system by Magment shows a savings potential in terms of fleet reduction of different electric vehicles and battery size, both of which can be achieved by the dynamic charging system. For a common implementation, other aspects are also seen due to the significant changes in the overall system, which gives the market relevance an average rating. The charging track must be positioned in such a way that the vehicles pass over it frequently enough, otherwise the necessary floor coverage increases. Depending on the application, fluctuating demand for articles/goods can lead to a change in the heavily frequented areas, which can then result in necessary additional trips. Therefore, implementation may not be advantageous for all applications.

Customer benefit: The dynamic charging system has clear advantages for a harmonised overall system. Charging times in which the vehicles are not available are avoided, which means that the number of vehicles can be reduced. In addition, batteries can be designed smaller, which reduces overall costs and contributes to sustainability. Designated areas for stationary charging systems are eliminated and productivity can be increased as charging takes place during the work task.

Novelty: The system presented is impressively innovative and makes excellent use of physical principles. The magnetisable concrete with ferromagnetic components ensures an almost constant charging current along the charging plate. This is undoubtedly a new technology and, together with the robust integration in industrial floors, a useful innovation.

Functionality / type of implementation: The concept of the new technology was presented very well by a demonstration set-up and showed the behaviour of the charging current when passing over the charging plates in an excellent way. With the associated components, some of which were still prototypes, the planned overall construction became clear, which promises a high level of robustness due to the integration in the industrial floor.

Verdict: Innovation is a top priority at Magment. In the right field of application, this is a promising technology that fits in perfectly at the IFOY AWARD.

market relevance Ø
customer benefit +
novelty ++
functionality / type of implementation +
[++ very good / + good / Ø balanced / – less / – – not available]

For an overview of all the finalists, visit www.ifoy.org

CLICK HERE to find out more about Magment’s Dynamic Wireless Charging for Intralogistics Vehicles.

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